Titan TTB599BNS User manual

Original Instructions_MNL_TTB599BNS _GB_V01_130720
TTB599BNS
2000W Cut-off Saw
Barcode: 5052931310319
WARNING! Read the instructions before using the product!

2000W CUT-OFF SAW TTB599BNS
Congratulations on your purchase of a TITAN power tool from
TITAN Power Tools (UK) Ltd. We want you to continue getting the
best performance from it so this handbook includes information
on safety, handling and care. Please retain this handbook in case
you need to refer to any of the information in the future.
Your TITAN power tool comes with a 2 year guarantee, so should
it develop a fault within this period contact your retailer.
This TITAN product carries a 2 year guarantee. If your product develops a fault within this
period, you should, in the first instance contact the retailer where the item was purchased.
This guarantee specifically excludes losses caused due to:
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
This guarantee does not affect your statutory rights. This guarantee is only valid in the UK.
GUARANTEE

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Product functions
Care and maintenance
Trouble shooting
Recycling and disposal
EC declaration of conformity
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Getting started...
Your product
Technical and legal information
Before you start
Instructions for putting into use
Operating instructions
These instructions are for your safety. Please read through them thoroughly
before use and retain them for future reference.
Let’s
get started…

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Your product
Your product
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1. Trigger switch
2. Lock-off button
3. Upper guard
4. Lower guard
5. Blade access cover
6. Lock down pin
7. Cutting disc
8. Spindle lock button
9. Rear spark deflector
10. Base
11. Rubber feet
12. Quick release vice lock
13. Vice handle
14. Vice
15. Fence
16. Carry handle
17. Main handle
18. Depth stop
19. Double ended spanner
(17mmx13mm)
20.Carbon brush
21.Cable&plug
21
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Technical specifications
General
> Input Voltage
> Power Input
> No-load speed:
> Cutting wheel size
> Max. Cutting Capacities
Min. Cutting size of workpiece
>
>
Arbour Size
> Base Size
> Cutting Angle Capacity
> Net Weight
:
:
:
:
:
:
:
:
:
:
230-240V~50Hz
2000W
3000min-1
Φ355mm×3.2mm
@90°- 100mm, @45°- 70mm
Φ10×100mm
Φ25.4mm
455mm×254mm
0-45° Left, 0-30° Right
18.5kg
VIBRATION
The European Physical Agents (Vibration) Directive has been brought in to help
reduce hand arm vibration syndrome injuries to power tool users.The directive
requires power tool manufacturers and suppliers to provide indicative vibration test
results to enable users to make informed decisions as to the period of time a power
tool can be used safely on a daily basis and the choice of tool.
Further Advice can be found at www.hse.gov.uk
The declared vibration emission value should be used as a minimum level and
should be used with the current guidance on vibration.
Calculating the actual period of the actual period off use can be difficult and the HSE
website has further information.
Work mode description 1
(if required by the relevant Part 2)
Vibration total values (triax vector sum) determined according to EN 61029:
Sound power level L WA : 107.3dB(A)
Sound level according to
EN 61029-1
Sound pressure level L pA : 94.3dB(A)
Uncertainty K pA, K WA : 3dB(A)
Vibration emission value ah＜2.5m/s²2
Uncertainty K = 1.5m/s2
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The declared vibration emission been measured in accordance with a standardised
test stated above and may be used to compare one tool with another.
The declared vibration emission value may also be used in a preliminary
assessment of exposure.
Warning! The vibration emission value during actual use of the power
tool can differ from the declared value depending on the ways in which
the tool is used dependant on the following examples and other variations
on how the tool is used:
How the tool is used and the materials being cut or drilled.
The tool being in good condition and well maintained.
The use the correct accessory for the tool and ensuring it is sharp and in good
condition.
The tightness of the grip on the handles.
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not
adequately managed
Warning! identify safety measures to protect the operator that are based
on an estimation of exposure in the actual conditions of use (taking account
of all parts of the operating cycle such as the times when the tool is switched off
and when it is running idle in addition to the trigger time).Note The use of other
tools will reduce the users’ total working period on this tool.
Helping to minimise your vibration exposure risk.
ALWAYS use sharp chisels, drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated
(where appropriate)
Avoid using tools in temperatures of 10ºC or less.
Plan your work schedule to spread any high vibration tool use across a number
of days.
Health Surveillance
All employees should be part of an employer’s health surveillance scheme to
help identity any vibration related diseases at an early stage, prevent disease
progression and help employees stay in work.
Important note
Remove the mains plug from socket before carrying out any adjustment
or servicing.
Ensure your mains supply voltage is the same as your tool rating plate voltage.

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Symbols
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On the product, the rating label and within these instructions you will find among
others the following symbols and abbreviations.
Familiarise yourself with them to reduce hazards like personal injuries and damage
to property.
V~
W
m/min
min-1
yyWxx
Volt
Input power
Metres per minute
Per minute
Manufacturing date code; year of manufacturing (20yy) and week of
manufacturing (Wxx);
Hz
kg
dB(A)
ø
Hertz
Kilogram
Decibel (A-rated)
Diameter
Safety warnings
GENERAL SAFETY INSTRUCTIONS
WARNING! To ensure safe operation when using your cut off
saw, make sure you follow basic safety principles to reduce risk
of personal injury, electric shock and fire. Please read the following
instructions prior to operating this product and keep for future
use.
Caution / Warning. Wear hearing protection.
Read the instruction
manual. Wear eye protection.
Wear respiratory protection.Wear gloves.
The product complies with the applicable European directives and an
evaluation method of conformity for these directives was done.
Switch the product off and disconnect it from the power supply before
assembly, cleaning, adjustments, maintenance, storage and transportation.
WEEE symbol. Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist.
Check with your Local Authority or local store for recycling advice.

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SAVE THESE INSTRUCTIONS
1. Keep the work area clean.
> Cluttered and dark areas invite accidents.
2. Consider work area environment.
>
>
Do not expose power tools to rain. Do not use power tools in damp or wet
locations.
Keep the work area well lit. Do not use tools in the presence of flammable
liquids or gases.
3. Guard against electric shock.
> Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators,
ranges, refrigerators).
4. Keep other persons away.
> Do not let persons, especially children, not involved in the work touch the
tool or the extension cord and keep them away from the work area.
5. Store idle tools.
> When not in use, tools should be stored in a dry, high or locked up place,
out of reach of children.
6. Do not force the tool.
> It will do the job better and safer at the rate for which it was intended.
7. Use the right tool.
>
>
Do not force small tools to do the job of a heavy-duty tool.
Do not use tools for purposes not intended, for example, do not use circular
saws to cut tree limbs or logs.
8. Dress properly.
> Do not wear loose clothing or jewellery, they can be caught in moving parts.
Non-skid footwear are recommended when working outdoors. Wear protective
hair covering to contain long hair.
9. Use protective equipment.
>
>
Use safety glasses.
Use face or dust mask if working operations create dust.
10. Connect dust extraction equipment.
> If the tool is provided for the connection of dust extraction and collecting
equipment, ensure these are connected and properly used.
11. Do not abuse the cord.
> Never yank the tool to disconnect it from the socket. Keep the cord away
from heat, oil and sharp edges.
12. Secure work.
> Where possible use clamps or a vice to hold the work. It is safer than using
your hand.
13. Do not overreach.
> Keep proper footing and balance at all times.
14. Maintain tool with care.

>
>
Keep cutting tools sharp and clean for better and safer performance. Follow
instructions for lubrication and changing accessories.
Inspect tool cord periodically and if damaged have them replaced by an
authorised service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean and free of oil or grease.
15. Disconnect tools.
> When not in use, before servicing and when changing accessories such
as blades, bits and cutters, disconnect tools from the power supply.
16. Remove adjusting keys and wrenches.
> From the habit of checking to see that keys and adjusting wrenches are removed
from the tool before turning it on.
17. Avoid unintentional starting.
> Ensure switch is in the “off” when plugging in.
18. Use outdoor extension leads.
> When tool is used outdoors, use only extension cords intended for outdoor use
and so marked.
19. Stay alert.
> Watch what you are doing. Use common sense. Do not operate tool when you
are tired.
20. Check damaged parts.
>
>
Before further use of the tool, it should be carefully checked to determine that
it will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of
parts, mounting and any of moving parts, binding of moving parts, breakage
of parts, mounting and any other conditions that may affect its operation. A
guard or other part hat is damaged should be properly repaired or replaced
by an authorised service centre unless otherwise indicated in this instruction
manual. Have defective switches replaced by an authorised service facility.
Do not use the tool if the switch dose not turn it on and off.
21. Warning.
> The using of any accessory or attachment other than those recommended in
this instruction manual may present a risk of personal injury.
22. Have your tools repaired by qualified person.
> This electrical tool complies with the relevant safety requirements. Repairs
should only be carried out by qualified persons using original spare parts,
otherwise this may result in considerable danger to the user.
HEALTH ADVICE
Warning! When drilling, sanding, sawing or grinding, dust particles will be
produced. In some instances, depending on the materials you are working
with, this dust can be particularly harmful to you (e.g. lead from old gloss paint).
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You are advised to consider the risks associated with the materials you
are working with and to reduce the risk of exposure. You should:
- Work in a well-ventilated area.
- Work with approved safety equipment, such as those dust masks that are
specially designed to filter microscopic particles.
ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR TOOLS
WARNING: Do not touch the cut material until it cools or you will burned.
Failure to heed this warning will result in serious personal injury.
>
>
>
>
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Before operating the cut-off saw, check the power supply and make sure
it meetsthe requirements listed on the nameplate. A substantial voltage drop
will cause loss of power and the saw to overheat.
Common causes of power loss and saw overheating is insufficicnt extension
cord size and multiple tools operating from the same power source.
To start the tool, completely depress the trigger switch located in the saw
handle.
To stop the tool, release the trigger switch completely.
Power supply
Switch
- always use eye and ear protection when cutting;
- instruction (describe) to use personal protective equipment such as dust mask,
gloves, helmet and apron;
- Warning! Do NOT use cutting wheels that are chipped cracked or otherwise
defective;
- Inspect the cutting wheel before every use;
- Warning! Do NOT use saw blade.

When operating the cut-off saw
WARNING:
To prevent serious injury:
do not operate with any guard disabled, damaged, or removed. Moving
guards must Move freely and close instantly. Bolt must be loose
before operation.
> Using the Vise, secure your workpiece and,if necessary, adjust the angle of
the cut.
> Raise the Saw by pushing down on it and pulling out the Lock Ball (6).
> Plug the Power Cord into the nearest 230 V~, grounded, electrical outlet.
Squeeze the Trigger and press the Safety Button to start the Saw. Allow the
Cut-off Wheel to attain full speed for one minute before working and to stop
immediately and replace the cutting-off wheel if there is considerable vibration.
> With one hand on the Handle and the other hand clear, slowly bring the Saw
down, letting the Saw do the work. Do not apply excessive force.
> If the Cut-off Wheel does not cut all the way through the workpiece, raise the
Saw and release the Trigger. Unplug the unit. Wait until the unit comes to a
full stop. Remove the workpiece. Set the Depth Bolt to a deeper setting and
bring the Saw all the way down to make sure the Cut-off Wheel doesn’t
contact the Base. If it does contact any part of the Base, re-adjust the depth
so it doesn’t.
> Do not remove the workpiece until the Cut-off Wheel has stopped moving.
> After use, to prevent accidents, turn off the tool, disconnect its power supply,
and lock it down by pushing it down as far as it will go, and then pushing the
Lock Ball (6) in after use. Clean, then store the tool indoors out of children’s
reach.
> Not to use the machine in explosive atmospheres and environments where
sparks could cause fire, explosion etc.
> Ensure that ventilation openings are kept clear when working in dusty
conditions, including an instruction to first disconnect the machine from the
mains supply and to clean the openings by using a soft brush, if it should
become necessary to clear dust.
> Wheel continues to rotate after the machine is switched off
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Before you start
Unpack
> Unpack all parts and lay them on a flat, stable surface.
> Remove all packing materials and shipping devices if applicable.
> Make sure the delivery contents are complete and free of any damage. If you
find that parts are missing or show damage do not use the product but contact
your dealer. Using an incomplete or damaged product represents a hazard to
people and property.
> Ensure that you have all the accessories and tools needed for assembly and
operation. This also includes suitable personal protective equipment.
You will need
(items not supplied)
> Suitable personal
protective equipment
> Phillips screwdriver
> Combination square
> 12mm Spanner
> Small C-clamps (2pcs)
> Ruler or measuring tape
(items supplied)
> Cutting disc (fitted)
> Double ended spanner(17mm&13mm)
> Instruction manual
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WARNING! Do not connect to power supply until assembly
is complete. Failure to comply could result in accidental starting
and possible serious injury.
CAUTION! Do not lift the saw by the arm that holds the blade. The
saw will be damaged.

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TO PREVENT SERIOUS INJURY:
DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR
REMOVED.Moving guards must move freely and close instantly.
1. Please place the product on a level, horizontal bench or work table.
2. If desired, mount the product to a piece of 3mm or thicker plywood.
Tool Set Up
Cut-off saw mouting
Read the ENTIRE IMPORTANT SAFETY INFORMATION
section at the beginning of this manual including all text under
subheadings therein before set up or use of this product.
WARNING!
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL
OPERATION:
Release the Trigger and unplug the tool from its electrical outlet
before performing any inspection, maintenance, or cleaning
procedures.
WARNING! Make sure that the mounting surface is not warped
as an uneven surface can cause binding and inaccurate sawing!

Operating instructions
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>
>
Raise the Saw if it is locked down by pushing down on it and pulling out the
lock ball .
Open the Movable Guard and tighten the Bolt to secure it while
working on the Wheel.
>
>
>
Designate a work area that is clean and well-lit. The work area must not allow
access by children or pets to prevent distraction and injury.
Route the power cord along a safe route to reach the work area without
creating a tripping hazard or exposing the power cord to possible damage. The
power cord must reach the work area with enough extra length to allow free
movement while working.
Secure loose work pieces using the vise to prevent movement while working:
Work Piece and Work Area Set Up
Engaged Released
Figure 1:

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>
>
The cut-off saw is provided with an ON/OFF switch that is located on the
handle of the machine.
To start the saw, push lock-off button (2) first, then push trigger switch (1). To stop
it, release Trigger switch (1)
Figure 2: ON/OFF SWITCH
2
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Product functions
Care and maintenance
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EC declaration of conformity
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Cutting
>
>
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WARNING:Do not attempt to cut wood or masonry with this saw.
Never cut magnesium or magnesium alloy with this tool. Failure to
comply with this waming could result in serious injury
WARNING:Large, circular, or irregularly shaped material may
require additional means of clamping to be secured in place for
cutting. Use C clamps and blocks to hold material securely. Failure
to comply could result in serious injury.
DANGER:Do not touch the cut material until it cools or you will be
bumed. Failure to heed this waming will result in serious personal
injury.
Secure the tool in place to prevent saw movement or tipping during the cutting
procedure.
Firmly secure the material to be cut using the saws’ vise.
>
>
>
Start the saw by fully depressing the trigger switch and allow the cut-off wheel
to come up to full speed before contacting wheel to material.
Slowly push down the saw arm handle until the cut-off wheel contacts the
material being cut. Use a steady and even amount of pressure to obtain a
uniform cut. Never force the wheel into the material.
When the cut is complete, release the trigger switch and allow the wheel to
stop before raising it ot the full open position.
>
>
>
To use the Quick Release, put the Quick Release tab in the position shown on
the in Figure 3 and push the Vise up against the workpiece. Then tighten the
Vise Crank. When releasing, loosen the Vise Crank about a turn, lift up the
Quick Release, and pull the Vise Crank open.
To cut at various angles (up to 45°), adjust the Angle Scale by loosening the two
Bolts . Adjust the Angle Scale to the desired setting and then tighten the Bolts .
To reposition the Angle Scale, remove both of the Bolts , and reattach the
Angle Scale using the other holes in the Base.

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Care and maintenance
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The golden rules for care
WARNING! Always switch the product off, disconnect it from the
power supply and let the product cool down before performing
inspection, maintenance and cleaning work!
14 12
13
Figure 3:

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Lubrication points
> Vise screw shaft
Front vise clamp rotation clamp>
Remove the brush caps at regular intervals to check the carbon brushes. When the
brushes are worn to the standard line,as indicated on the brush, go to after-service
and replace them.
WARNING! Only perform repairs and maintenance work according
to these instructions! All further works must be performed by a
qualified specialist!
General operation
> Do not attempt to oil the motor bearings or service the motor's internal parts.
> Switch the product off immediately if you are disturbed while working by other
people entering the working area.
> Do not overwork yourself. Take regular breaks to ensure you can concentrate
on the work and have full control over the product.
After use
> Switch the product off, disconnect it from the power supply and let it fully cool
down before storing.
> Store the product and its accessories in a dry, frost-free place.
> Always store the product in a place that is inaccessible to children.
> Keep the product clean. Remove debris from it after each use and before storage.
> Regular and proper cleaning will help ensure safe use and prolong the life of
the product.
> Inspect the product before each use for worn and damaged parts. Do not operate
it if you find broken and worn parts.

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Plug replacement
If you need to replace the fitted plug then follow the instructions below.
Important
The wires in the mains lead are coloured in accordance with the following code:
Green & yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the wires in the mains lead of this appliance may not correspond
with the coloured markings identifying the terminals in your plug, proceed as follows.
The wire which is coloured green & yellow must be connected to the terminal
which is marked with E or .
The wire which is coloured blue must be connected to the terminal which is marked
with N. The wire, which is coloured brown, must be connected to the terminal, which
NOTE: If a moulded plug is fitted and has to be removed
take great care in disposing of the plug and severed cable, it must
be destroyed to prevent engaging into a socket.
If the supply cord is damaged it must be replaced by a service
agent or a similarly qualified person in order to avoid hazard.
Fig. 4
Warning: Never connect live or netutral wires to the earth terminal
of the plug. Only fit an approved 13 Amp BS1363/A plug and the
correct rated fuse.
is marked with the letter L.
Green/Yellow
13AMP fuse
approved to
BS1362
Brown
(live)
L
Cable grip
Blue
(neutral)
N
Outer sleeve
5 AMP