TKO 7015-G2 User manual

7015-G2
Owner's Manual
ABDUCTOR AND ADDUCTOR

Table Of Contents
CAUTION!
Read all precautions and instructions in this manual before using this equipment.
Please assemble according to the actual Weights you buy !
Important Safety Instructions----------------------------------------------------------- 3
Instructions-------------------------------------------------------------------------------- 5
Exploded View and Parts List------------------------------------------------------------ 6
Measurement Guide--------------------------------------------------------------------- 16
Assembly Instructions------------------------------------------------------------------ 17
Assembly--------------------------------------------------------------------------------- 18
Adjust Instructions---------------------------------------------------------------------- 33
Exercise Instructions-------------------------------------------------------------------- 33
Maintenance Schedule------------------------------------------------------------------ 34
General Maintenance Information----------------------------------------------------- 35
Weight Training Tips-------------------------------------------------------------------- 36

3
Important Safety Instructions
Before beginning any fitness program, you should obtain a complete physical
examination from your physician. When using exercise equipment, basic
precautions should always be taken, including the following:
1. Read all instructions before using the equipment.
These instructions are written to ensure your safety and to protect the unit.
2. Use the equipment only for its intended purpose as described in this guide.
Do not use accessory attachments that are not recommended by the
manufacturer: such attachments might cause injuries.
3. The product should only be used on a level surface and is with 0.5 meters
space around the product.
Do not use the equipment outdoors.
4. Do not allow children on or near the equipment. And children are not allowed
to use this equipment.
Teenagers should use this equipment with adult supervision.
5. Do not overexert yourself or work to exhaustion.
Do not attempt to lift more weight than you can control safely.
If you feel any pain or abnormal symptoms, stop your workout immediately
and consult your physician.
6. This equipment is not used as medical apparatus and instruments.
7. Never operate the unit when it has been dropped or damaged.
Never drop or insert anything into any opening in the equipment.
Always check the unit and its cables before each use. Make sure that all
fasteners and cables are secure and in good working condition.
Frayed or worn cables can be dangerous and may cause injury. Periodically
check these cables for any indication of wear.
Keep hands, limbs, loose clothing and long hair well out of the way of moving
parts.
8. Be careful when getting on or off the equipment.
9. Wear proper exercise clothing and shoes for your workout, no loose clothing.

Specifications
Class: S
Maximum Wt. Capacity: 134kg/ 295lbs
Maximum User Weight: 150kg/ 330lbs
Product Dimension: 1600*905*1506mm
700 60Product Total Surface: 1 *1 0mm
Product Total Mass:
Training Area and Free Area
4
Important Safety Instructions
Personal Safety During Assembly
Read each step in the assembly instructions and follow the steps in sequence.
Do not skip ahead. If you skip ahead, you may learn later that you have to
disassemble components and that you may have damaged the equipment.
Assemble and operate the equipment on a solid, level surface. Locate the unit
a few feet from walls or furniture to provide easy access. The equipment is
designed for your enjoyment. By following these precautions and using
common sense, you will have many safe and pleasurable hours of healthful
exercise with the equipment.

5
Instructions
Tools Required
The equipment is designed to provide the smoothest, most effective exercise
motion possible. After assembly, you should check all functions to ensure correct
operation. If you experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are unable to correct the
problem, call your authorized dealer. Be sure to have your serial number and this
manual when calling. When all parts have been accounted for, continue on.
Ratchet Wrench and Socket
Adjustable Wrench
Rubber Mallet
Hex Key Wrench Set
Phillips Screwdriver
Before beginning assembly please take the time to read instructions thoroughly.
Please use the various lists in this manual to make sure that all parts have been
included in your shipment. When ordering, use part number and description from
the lists. Use only our replacement part when servicing. Failure to do so will void
your warranty and could result in personal injury.

6
Exploded View and Parts List
Overall
ItemNo. Gr ade No. Part No. Description QTY
1 1 IT950801ASSY Weight Stack Frame ASSY 1
2 2 IT950121ASSY Top Bracket ASSY 1
3 3 IT950122ASSY Bottom Bracket ASSY 2
4 4 IT95014200 Top Plate 1
5 5 IT95012300 Rear Bracket 1
6 6 IT95081700 Guide Rod Φ19*1097 2
7 7 IT95015100 Top Cover 1
8 8 IT95015200 Training Placard Cover 1
9 9 IT95015500 Top Rear Shroud 1
10 10 IT95016600 Cup Holder 1
11 11 IT9508B02ASSY Main Frame ASSY 1
12 12 IT9508B03ASSY Back Pad Frame ASSY 1
13 13 IT9508B04ASSY Seat Pad Frame ASSY 1
14 14 IT950808ASSY Wheel Frame ASSY 1
15 15 IT9508B06ASSY Left Leg Frame ASSY 1
16 16 IT9508B07ASSY Right Leg Frame ASSY 1
17 17 IT9508B0900 Leg Frame ASSY 2
18 18 IT950811ASSY Swing Frame ASSY 1
19 19 IT950812ASSY Connecting Frame ASSY 1
20 20 IT95082100 Movable Pulley Frame 1
21 21 IT95081300V1 Shaft1 1
22 22 IT95081400V1 Shaft2 1
23 23 IT95081500 Tension Cable ASSY 1
24 24 IT95081600 Cable ASSY2 1
25 25 IT90081600V2 Cover Plate 1
26 26 IT95016400 Pulley Cover 1
27 27 SD1000B3000ASSY Adjustable Foot Plate 1
28 28 FE97123500 4.5" Pulley1 1
29 29 SG500110400V5 4.5" Pulley 6
30 30 IT95081800 Seat Pad 1
31 31 IT950171ASSY Back Pad ASSY 1
32 32 IT9508B1000 Leg Pad ASSY 2
33 33 IT95085300 Left Front Shroud 1
34 34 IT95085400 Right Front Shroud 1
35 35 IT95015600 Rear Shroud 1
36 36 IT95016100 Guide Rod Fixing SleeveΦ25*Φ19*45 2

7
Exploded View and Parts List
Overall
ItemNo. Gr ade No. Part No. Description QTY
37 37 HFOPT900-04A0602 Spring 2
38 38 M02701000 Tube Plug □50 4
39 39 IT90012000V1 Selector Pin W/Coil 1
40 40 IT80023000 Weight Rubber Bumper Φ63.5*Φ19*25.4 2
41 41 IT95081900 Support Sleeve 4
42 42 FE97122100 Bushing Φ22 1
43 43 IT80081900V1 Cap Φ55 1
44 44 IT80083500 Bushing Φ32 2
45 45 FS552300 Rubber BumperΦ63.5 2
46 46 GB70M4*15*15DN2 Flat Head Cap Screw M4*15 1
47 47 GB70M8*20N19 Flat Head Cap Screw M8*20 2
48 48 GB818M6*10DHS2 Cross Reces sed Pan Head Screw M6*10 4
49 49 GB818M6*16DHS2 Cross Reces sed Pan Head Screw M6*16 4
50 50 GB818M6*20DHS2 Cross Reces sed Pan Head Screw M6*20 18
51 51 GB958DN2 Flat Washer Φ9*Φ16*1.6 2
52 52 GB9510DN2 Flat Washer Φ11*Φ20*2 39
53 53 GB9512DN2 Flat Washer Φ13*Φ24*2.5 4
54 54 HDQ10DN2 Arc Washer Φ11*Φ21*1.5 4
55 55 NM10DN2 Nylon Lock Nut M10 17
56 56 NM12DN2 Nylon Lock Nut M12 2
57 57 GB894.125FH12 Circlips For Shaft d0=25 3
58 58 CNLM10*30*30DN20 Socket Countersunk Head Cap Screw M10*30 2
59 59 GB70BTM10*25DN18 Sock et Head Cap Screw M10*25 6
60 60 GB70BTM10*30DN18 Sock et Head Cap Screw M10*30 4
61 61 GB70BTM10*50DN18 Sock et Head Cap Screw M10*50 7
62 62 GB70BTM10*75DN18 Sock et Head Cap Screw M10*75 6
63 63 GB70BTM10*80DN18 Sock et Head Cap Screw M10*80 9
64 64 GB70BTM10*100DN18 Sock et Head Cap Screw M10*100 2
65 65 GB70BTM12*105DN18 Sock et Head Cap Screw M12*105 2
66 66 FE97122300 Threaded Column 1
67 67 IT95016500 Spout Plug Φ16.5*6.88 2
68 68 NBS3DHS Hex Key S=3 1
69 69 NBS6DHS Hex Key S=6 1
70 70 NBS8DHS Hex Key S=8 1
71 71 LW200BS Wrench Φ6*117 1
72 72 YHY Lube 1

8
Exploded View and Parts List
Overall

9
Exploded View and Parts List
Weight Stack Frame ASSY
ItemNo . Grade No. Part No. Description QTY
1 1.1 IT95080100 Weight Stack Frame 1
2 1.2 GB17880.5M6*16.5DS17 Rivet Nut M6 14
3 1.3 AC32705800 U-nut M6 4
4 1.4 IT95015700 Foot Plate 2
5 1.5 IT95015900 Plastic Block 2
6 1.6 IT95015800 Plug Φ95*81.1 2
7 1.7 GB818M6*20DHS2 Cross Recessed Pan Head Screw M6*20 2

10
Exploded View and Parts List
Main Frame ASSY
Back Pad Frame ASSY
ItemNo . Grade No. Part No. Description QTY
1 11.1 IT9508B0200 Main Frame 1
2 11.2 FE97082600 Foot-Plate 1
3 11.3 IT90013800P11C Plug RT50*100 1
4 11.4 IN-D10135000 Rubber Sleeve Φ32*60 1
5 11.5 M02701000 Tube Plug □50 1
6 11.6 GB17880.5M10*19.5DS17 Rivet Nut M10 2
ItemNo . Grade No. Part No. Description QTY
1 12.1 IT9508B0300 Back Pad Frame 1
2 12.2 IT90013800P11C Plug RT50*100 1

11
Exploded View and Parts List
ItemNo . Grade No. Part No. Description QTY
1 13.1 IT9508B0400 Seat Pad Frame 1
2 13.2 026-01PL0206-12 Grip 2
3 13.3 V39500 Aluminum Grip Ring 2
4 13.4 IT95022100 Aluminum Grip Cap 2
5 13.5 YZGB7710-32*3.2N19 Sock et Set Screw 10-32UNF*3.2 8
6 13.6 PBF30036 Tube Plug □50*70 1
Seat Pad Frame ASSY

12
Exploded View and Parts List
Left Leg Frame ASSY
ItemNo . Grade No. Part No. Description QTY
1 15.1 IT9508B0600 Left Leg Frame 1
2 15.2 M02502000 Bushing Φ25 2
3 15.3 FE97212000 Foot Set 2
4 15.4 FE97211900 Cap Φ60 1
5 15.5 GB2766005-2RSC3NBK Bearing 2
6 15.6 GB70BTM10*25DN18 Socket Head Cap Screw M10*25 1
ItemNo. Grade No. Part No. Description QTY
1 14.1 IT95080800 Wheel Frame 1
2 14.2 IN-D51202800 Rubber Sleeve Φ32*28 1
3 14.3 IN-S10111200 Rubber Sleeve Φ17*10.5 2
4 14.4 GB2766005-2RSC3NBK Bearing 2
5 14.5 IT80081400 Bushing Φ42 1
6 14.6 GB958DN2 Flat Washer Φ9*Φ16*1.6 2
7 14.7 GB70M8*20DS20 Socket Head Cap Screw M8*20 2
8 14.8 NM8DN2 Nylon Lock Nut M8 2
Wheel Frame ASSY

13
Exploded View and Parts List
Right Leg Frame ASSY
ItemNo . Grade No. Part No. Description QTY
1 16.1 IT9508B0700 Right Leg Frame 1
2 16.2 FE97082800 Adjustable Handle Frame 1
3 16.3 FE970114100 Adjustable Handle End Cover 1
4 16.4 FE970114200 Adjustable Handle Top Cover 1
5 16.5 IT95081200 Pin 1
6 16.6 FE970112000 Foot Set 2
7 16.7 FE97085300 Adjustable Handle Cover 1
8 16.8 KPS18002701 Nut M20*1.5*18 1
9 16.9 SG8007M1200B Spring 1
10 16.10 M02502000 Bushing Φ25 2
11 16.11 P60015700 Bushing Φ8 2
12 16.12 FE97211900 Cap Φ60 1
13 16.13 GB2766005-2RSC3NBK Bearing 2
14 16.14 GB70BTM10*25DN18 Socket Head Cap Screw M10*25 1
15 16.15 GB818M4*16DN2 Cross Reces sed Pan Head Screw M4*16 1
16 16.16 GB819M4*8DN2 Cross recessed countersunk head screw M4*8 2
17 16.17 GB818M6*10DHS2 Cross Recessed Pan Head Screw M6*10 2
18 16.18 GB41M4DN2 Hex Nuts M4 1
19 16.19 CNLM8*40DS20 Socket Countersunk Head Cap Screw M8*40 1
20 16.20 GB/T1243-199708BN19 Chain 1

14
Exploded View and Parts List
Swing Frame ASSY
Connecting Frame ASSY
ItemNo . Grade No. Part No. Description QTY
1 18.1 IT90081000 Swing Frame 1
2 18.2 GB2766005-2RSC3NBK Bearing 2
3 18.3 IT80081400 Bushing Φ42 1
ItemNo . Grade No. Part No. Description QTY
1 19.1 FE97082500 Connecting Frame 1
2 19.2 M01402000 Bushing Φ12.2 4

Tension Cable ASSY
15
Exploded View and Parts List
Back Pad ASSY
ItemNo . Grade No. Part No. Description QTY
1 23.1 IT95081501 Tension Cable 1
2 23.2 HF900-03A1002 Hex Flange Nut 1
3 23.3 BNH0562 Strap Bracket 1
4 23.4 GB70M10*35*15DN18 Sock et Head Cap Screw M10*35 1
5 23.5 NM10DN2 Nylon Lock Nut M10 1
ItemNo . Grade No. Part No. Description QTY
1 31.1 IT95017100 Back Pad 1
2 31.2 IT95017300 Back Pad Cover 1
3 31.3 IT95017500 Back Pad Support Plate 1
4 31.4 GB70M10*15DS20 Sock et Head Cap Screw M10*15 2
5 31.5 GB846ST4.2*19DHS Cross Recessed Countersunk Head T apping Screw ST 4.2*19 6

Inches
Millimeters
BHCS = Button Head Cap Screw
SHCS = Socket Head Cap Screw
FHCS = Flat Head Cap Screw
HHB = Hex Head Bolt
Measurement Guide
Diameter of bolt
(mm/inch) M6(1/4") M8(5/16") M10(3/8") M12(1/2") M16(5/8")
Tightening
torque (N.m) 9~12 22~30 45~59 78~104 193~257
Operational
methods for
adult men
The strength of
the wrist
The strength of
the wrist and
forearm
The strength of
the entire arm
The strength of
the arm and
upper body
with all strength
16
CRPHS = Cross Recessed Pan
Head Screw

17
Assembly Instructions
Assembly of the equipment takes professional installers about 2 hours. If this
is the first time you have assembled this type of equipment, plan to spend
more time. It is strongly recommended to assemble the equipment by
professional installers. You may find it quicker, safer, easier to assemble this
equipment with the help of a friend, as some of components may be large,
heavy or awkward to handle alone. It is important that you assemble your
product in a clean, clear, uncluttered area. This will enable you to move around
the product while you are fitting components and reduce the possibility of
injury during assembly.
As with any assembled part, proper alignment and adjustment is critical. While
tightening the fasteners, be sure to leave room for adjustments. Do not fully
tighten the fasteners until instructed to do so. Be careful to assemble the
components in the sequence presented in this guide.
NOTE

STEP 1
1. Attach one Adjustable Foot Plate (#27) to the Back Pad Frame ASSY (#12).
2. Attach the Rear Bracket (#5) to the Top Rear Shroud (#9) using:
two M6*10 Cross Recessed Pan Head Screw (#48)
Note: Wrench Tighten Bolts.
Assembly
18
STEP 2
STEP 1
STEP 2
Attach the Main Frame ASSY (#11) to the Weight Stack Frame ASSY (#1) using:
twelve Φ11*Φ20*2 Flat Washer (#52)
six M10 Nylon Lock Nut (#55)
six M10*80 SHCS (#63)
Note: Wrench Tighten Bolts and Nylon Lock Nuts.

STEP 3
1. Attach the Shaft1 (#21) and the Shaft2 (#22) to the Main Frame ASSY (#11) using:
two Φ11*Φ20*2 Arc Washer (#54)
two M10*30 SHCS (#60)
2. Attach the Top Bracket ASSY (#2) and two Bottom Bracket ASSY (#3) to the Weight
Stack Frame ASSY (#1) using:
two M8*20 SHCS (#47)
two Φ9*Φ16*1.6 Flat Washer (#51)
four Φ11*Φ20*2 Flat Washer (#52)
two M10 Nylon Lock Nut (#55)
two M10*75 SHCS (#62)
3. Attach the Wheel Frame ASSY (#14) and the Swing Frame ASSY (#18) to the shaft2
(#22) using:
one Cap Φ55 (#43)
two Bushing Φ32 (#44)
one Φ11*Φ20*2 Flat Washer (#52)
one M10*25 SHCS (#59)
one Circlip For Shaft d0=25 (#57)
4. Put two Tube Plugs □50 (#38) into the Main Frame ASSY (#11).
Note: 1. Wrench Tighten Bolts and Nylon Lock Nuts.
2. Pay attention to the relative location between the Wheel Frame ASSY
(#14) and the Swing Frame ASSY (#18).
Assembly
19