TKR Group VAS 6095 A/1-22 User manual

VAS 6095 A / 1-22
Engine Support Bracket Base Minus
Owner’s Manual
Translation of the original owner’s manual

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1.
2.
3.
4.
This owner‘s manual is protected by copyright. Any use outside of the boundaries of copyright law without the consent of the manufacturer is not permitted and is
punishable by law. This also applies to the extraction of individual illustrations and the use of texts in excerpt form.
Chapter Page
Safety
1.1 Information regarding this manual 4
1.2 Explanation of symbols 4
1.3 Markings 5
1.4 Scope of supply 5
1.5 Safety instructions 6
Technical data
2.1 Technical specifications 7
2.2 Technical data 7
2.3 Intended use 8
2.4 Basic principles for working with the engine support bracket 9
2.5 Regular inspection and maintenance 9
Application
3.1 Application 10
3.2 Completing the operation and storing the engine support bracket 11
Service
4.1 Troubleshooting 12
4.2 Warranty 13
4.3 Disposal 13
4.4 Declaration of Conformity 14

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State-of-the-art
Technical modifications
Reading owner‘s manual
Handling
This engine support bracket represents state-of-the-art technology. To ensure func-
tionality, it must be operated in a proper and safe manner.
In the interests of quality assurance, we reserve the unrestricted right to implement
technical modifications arising from further developments in technology and product
improvements without prior notice.
Before using the engine support bracket, read the manual carefully and comply with it.
All handling necessary to ensure correct operation is described in the owner‘s manual.
No methods of working other than those approved by the manufacturer may be prac-
ticed.
1.2 Explanation of symbols
Follow manual
Warning
General source of danger
Warning
Hand could become trapped
Please note the following.
Arrow to clarify compression
For more information, see
section …
Arrow showing direction
Turn clockwise
Turn counterclockwise
Use the specified torque
In this owner‘s manual, some sections use internationally known warning symbols, warning notes and general instruction
symbols. The individual symbols are explained below. Follow all instructions and safety rules.
1.1 Information regarding this manual
XX Nm

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H
F
G G
I
A
B
C
D
E
Markings on the support
1.3 Designations
A Warning notice
B Factory address
C CE mark
D Dead weight
E Max. rated load
F Serial number / date of
manufacture
G Note
H Manufacturer’s identification
I Part number
1 x VAS 6095 A / 1-22 Engine support bracket
4x screws M12x1.5x35 10.9
4x washers ISO7090-13-St
1.4 Scope of supply
1.3.11.3.1

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1.5 Safety instructions
The engine support bracket is approved solely for the intended use designated by the
manufacturer.
Ensure that the tool is only operated by trained personnel who are instructed in how
to use it.
Use of the tool by personnel who have not undergone the requisite training and in-
struction is prohibited.
Make sure that the manual is accessible to operating personnel. Before operating this
device for the first time, each operator must read this owner's manual carefully. It must
always be available where the product is being used. In addition to the owner’s manual,
the binding provisions of the accident prevention regulations applicable at the place
of use and the general, accepted rules for safety compliance and professional working
must be observed.
Comply with the nameplate and labels on the device.
Risk of crushing and serious injury here!
Comply with the accident prevention regulations of the country in which the device is
being used.
The tool, including labels, must be visually inspected before each use.
Never throw the tool or allow it to fall. Never misuse the tool or lend it to untrained
personnel.
The safety instructions must be read and understood before any repair work is per-
formed. Failure to read the instructions may result in serious bodily injury.
Alterations to the engine support bracket are not permitted.
The manufacturer bears no liability for any alterations or modifications made to the
support or for any resulting personal injury.
Only the Base Minus engine may be lifted with the support.
When lifting and lowering the load, avoid bumping into obstacles.
Do not use the device to carry people and do not climb on the lifted load.
The stated nominal load of 70 kg (154.3 lbs) must not be exceeded.
Follow the Volkswagen AG repair manual.
References to repair manuals must always be taken into consideration.
Wear safety shoes and gloves.

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125
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2.1 Technical specifications
2.2 Technical data
Model number VAS 6095 A / 1-22
Weight 6.8 kg (14.9 lbs)
Max. rated load 70 kg (154.3 lbs)
Dimensions (W x H x D) in mm / in 176 x 330 x 125 (6.9 x 12.9 x 4.9 in)
Coefficient for the static test 2-fold (against deformation), 3-fold (against breakage)
Temperature -20°C to +60°C (-4°F to 140°F)
Engine support bracket
Width: 176 mm (6.9 in)
Height: 330 mm (12.9 in)
Depth: 125 mm (4.9 in)
front
top
left

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Intended use
Incorrect use
According to Volkswagen AG’s specifications, the device is used exclusively to support
a max. load of 70 kg (220.5 lbs) (Base Minus engine). Only use the device together with
VW 309A and VAS 6095A.
The load-carrying capacity of 70 kg (220.5 lbs) indicated on the engine support bracket
is the maximum rated load that may be lifted by the engine support bracket. The engine
support bracket is not to be used for any other purpose.
Do not lift, lower or rotate the engine support bracket while people are in the dan-
ger zone of the load.
Standing beneath the load while it is being lifted, lowered or rotated is not per-
mitted.
Before initiating lifting, lowering or rotating, the operator must first ensure that the en-
gine support bracket is properly secured.
Do not loosen the engine support bracket screws while it is loaded.
When installing the engine support bracket, make sure that the operator is not endan-
gered by the tool itself or by the universal stand.
The load must be lifted / lowered / rotated slowly and carefully.
Consult the manufacturer before using the support in certain (e.g. high humidity, salty,
acidic or basic) atmospheres.
If the engine support bracket is defective, it must be taken out of service immedi-
ately.
It may only be used to lift Volkswagen AG-approved Base Minus engines.
2.3 Intended use

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Risk of injury
The engine support bracket must be positioned so that there is no danger of crushing.
Load-carrying capacity
Before using the engine support bracket, check that the specified rated load of 70 kg
(220.5 lbs) has not been exceeded.
Stable positioning
The lifting device may only be used on a horizontal, level, solid floor.
Warranty
The manufacturer accepts no liability for damage caused by improperly performed re-
pairs.
Improper use of the device that causes damage to equipment will invalidate the war-
ranty.
Only use the screws provided.
The inspection must only be carried out by qualified personnel. The engine support
bracket must be inspected at least once a year. If the tool is used frequently, inspection
must be performed at shorter intervals. The inspection mainly comprises visual and
functional checks intended to assess the condition of the parts with regard to damage,
wear, corrosion or other changes, as well as checks to assess the completeness and ef-
fectiveness of the safety precautions.
Repairs may only be performed by the manufacturer or by a person authorized by the
manufacturer.
Surface damage must be repaired so as to prevent corrosion. The device must be
cleaned every six months or as necessary if heavily soiled.
Inspections must be arranged by the operator.
2.4 Basic principles for working with the
engine support bracket
2.5 Regular inspection and maintenance

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3.1.1
3.1.2
3.1.3
3.1.4
3.1 Application
3.1.1
Fasten the VW 6095A/1-22 engine support bracket to the
Base Minus engine using the three screws preinstalled on
the engine support bracket. (Tightening torque 20 Nm)
3.1.2
Screw VW 309A and VAS 6095A/1-22 into place with the
four supplied screws and washers M12x1.5x35 10.9.
(Tightening torque 80Nm)
3.1.3 / 3.1.4
Engine in secured state.
Take into account the permitted lifting weight of
the jack.
CE-mark on the jack may expire.
The lifting device may only be moved when it is
at its lowest position.
Removal and lifting of the engine according to
VW specifications.
Pay attention to the lifting device and load
during all movements.

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3.2.1
3.2 Completing the operation and storing
the engine support bracket
Before and after each operation, check the engine
support bracket for any damage.
Store the engine support bracket as shown in the picture.
The engine support bracket must be cleaned before storing it.
Always clean the tool before storing and store it in a safe
place. Avoid contamination.

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4.1 Troubleshooting
Malfunction Problem Remedy Section
Support does not t
Wrong engine Check the engine identication
marking 3.1
Wrong support point selected Check the support points 3.1
Screws do not t
Wrong engine Check the engine identication
marking 3.1
Wrong support point selected Check the support points 3.1
Connecting screws on VW
309A do not t
Did not use the supplied screws Check the screws 3.1
Thread dirty Clean the thread

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4.2 Warranty
Machinery, equipment and their components must be disposed of as prescribed
by the laws, regulations and other provisions of the country in which they are
located.
We recommend using licensed specialist companies for disposal.
A 24-month warranty against defects in material or workmanship is provided for the engine support bracket of
type designation VAS 6095 A / 1-22.
The warranty begins on the date of delivery, as specified on the invoice or delivery note.
The warranty is valid for the user/ customer provided that the tool is obtained from an authorized sales outlet
and is used as described in the instructions for its intended use.
The warranty becomes invalid if the tool is used for purposes other than the intended use.
In addition, the warranty becomes invalid if the tool is not used as described in the owner’s manual.
In the event of defect or fault, TKR Spezialwerkzeuge GmbH will only repair or replace faulty parts at its own
discretion.
Service address
TKR Spezialwerkzeuge GmbH
Service
Am Waldesrand 9-11
D-58285 Gevelsberg (Germany)
Phone [phone]
Fax [phone]
E-mail [e-mail]
4.3 Disposal

EC Declaration of Conformity
In accordance with EU Machinery Directive
2006/42/EC
Manufacturer: TKR Spezialwerkzeuge GmbH
Am Waldesrand 9-11
58285 Gevelsberg, Germany
Person authorized to
compile the technical
documentation: Thorsten Weyland
Designation: VAS6095 A / 1-21,
  VAS6095 A / 1-22
Tool type: Engine support bracket
Has been developed and designed in accordance with
the standards and guidelines specified below by
TKR Spezialwerkzeuge GmbH
Am Waldesrand 9-11
DE-58285 Gevelsberg (Germany)
Standard: DIN EN ISO 12100; DIN EN 13155:2003+A2:2009
Serial number range: 000001 – 010000
EU Machinery Directive: 2006/42/EC
As manufacturer, we declare: The products marked accordingly fulfill the requirements
of the directive and standards listed.
Gevelsberg, October 11, 2019 Thorsten Weyland
Technical Director

PSD-BED-00000369_R1-20.01-V1
Am Waldesrand 9-11
D-58285 Gevelsberg (Germany)
Phone [phone]
Fax [phone]
E-mail [e-mail]
Internet www.tkrgroup.com