TOOL WAREHOUSE WT04B1083D User manual

SAC CLUTCH TOOL SETSAC CLUTCH TOOL SET
Users Instructions
WT04B1083D

SW-Stahl und Werkzeugvertriebs GmbH Tel. [phone] / 46438-0
F56essartSresukreveL ax +49 (0) 2191 / 46438-40
ed.lhatsws@ofni:liaM-EdiehcsmeR79824-D
BGS technic KG
Bandwirkerstr. 3
D-42929 Wermelskirchen
Tel.: [phone]
Fax.: [phone]
[email protected]
www.bgstechnic.com
© BGS technic KG, Copying and further use not allowed
Audi: A3, A4, A6, A8
VW: Passat, Golf, Sharan, Tiguan
Ford: Mondeo, S-Max, Galaxy, Transit
Mercedes: C, E, CLS, S, CLK, SLK, SL
BMW: 320, 330, 520, 530
Alfa Romeo: 147, 159, 166
Fiat: Ulysse, Croma, Ducato
Lancia: Phedra, Thesis
GENERAL
This guide is part of the clutch tool-set and is therefore stored in a way that it remains intact.
The manufacturer is not liable for personal injury and property damage resulting from the illegal or
improper use.
APPLICATION
The SAC-Clutch Tool Kit can be quickly and professionally installed and removed SAC clutches.
Suitable for almost all SAC clutches with 3 - and 4-hole division, VAG, MB, Opel / GM, Volvo,
Renault, etc.
7 x coupling aligning mandrels, 12, 14, 15, 16, 17, 18, 19 mm
1 pressure spindle
1 x reset tool
1 x 4-arm traverse
1 x 3-arm traverse
1 x handle
4 x securing bolts M6
4 x securing bolts M7
4 x securing bolts M8
4 x nuts for securing bolts M8
1 x centre punch bore
1 x centring tool spindle with cone
1 x basic centring tool Clamping number
1 x basic centring tool Shaft sleeve
2 clamping cones
4 x coupling aligning mandrels 23, 26, 28, 34 mm
SAC Clutch Tool Set | 38 pcs.

Instruction Manual
DISMOUNTING
The usage of this special clutch tool is basic also to dismount SAC clutches. In fact if we try to
dismount a SAC clutch, the clutch will adjust, causing problems during mounting operations, have a
shorter life and cause a lot of vibrations.
Follow these instructions:
Mount the handle into the main threaded
shaft
Unscrew the 3 of 6 screws at 120°
(or 4 of 8 screws at 90°)
Mount the suitable screws M6 or M7 or M8
(legs) supplied in this set.
Install the special clamp tool (3 or 4 shanks)
and lock it with the M8 locking knobs.
Rotate the special tool’s handle to
compress the cup spring totally
Unscrew now the remaining flywheel
locking screws.
Remove the M8 locking knobs from the special tool, then the special tool and the three legs.
Now the pressure plate is raised and the clutch bell touches the flywheel,
becoming easy to unscrew and remove the clutch

Instruction Manual
CONSTRUCTION
1Pressure Plate
2Sensor Ring
3Diaphragm Spring
4Housing
5Pressure Spring
6Adjusting Ring
MOUNTING
Put the plate and the clutch mechanism on
the flywheel.
Centre the disk clutch using one of the
suitable pin supplied
Insert the three legs with the right threading
but do not tighten, otherwise you can damage
the SAC system.
Install the special clamp tool and lock it with
the M8 locking knobs.
Please note that the bell is not connected to
the flywheel.
Rotate the special tool’s handle to compress
the cup spring totally;
Now the bell is close to the flywheel.
Place and tighten the clutch’s locking screws to the flywheel;
Release the pressure of the tool, and remove all parts.
Mount now the remaining three screws and finish the operation.