Toro 112-9918 User manual

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All Rights Reserved
Printed in the USA
W2007 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Throttle Cable Kit
Groundsmaster 3500–D/3505–D and Reelmaster 3100–D
Part No. 112–9918
Form No. 3358–744 Rev. A
Installation Instructions
Replace Throttle Cable
1. Position the machine on a level surface, lower the
cutting units, stop the engine, engage the parking
brake and remove the key from the ignition switch.
2. Remove the connector securing the throttle cable to
the injection pump lever arm swivel(Fig. 1).
3. Remove the cable clamp securing the throttle cable to
cable support bracket (Fig. 1).
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Figure 1
1. Throttle cable screw
2. Injection pump lever arm
3. Cable clamp
4. Remove the screws and nuts securing the throttle cable
lever and throttle stop plate to the control panel
(Fig. 2). Note the routing of the cable when removing
it.
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2
Figure 2
1. Throttle cable lever 2. Throttle stop plate
5. Mount the new throttle cable bracket to the engine
with a M8 x 1–1/4 flange head capscrew and a M10 x
1–1/2 capscrew. Locate the bracket as shown in
figure 3.
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2
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Figure 3
1. Throttle cable bracket
2. M8 x 1–1/4 flange head
capscrew
3. M10 x 1–1/2 capscrew
4. Cable clamp
5. Throttle cable connector
6. Mount the new throttle cable lever and the throttle stop
to the control panel with the previously removed
screws and nut. Make sure the throttle stop is
positioned as shown in figure 2.
7. Route the new cable to the injection pump lever on the
engine.
8. Secure the cable to the new throttle cable bracket with
a new cable clamp and screw.
9. Secure the cable to the cable support bracket with the
cable clamp and screw previously removed (Fig. 3).
10. Loosely attach the cable to the swivel on the injection
pump lever arm with the new throttle cable connector
(Fig. 3).
Adjust the Throttle Cable
1. Position the throttle cable lever rearward so it stops
against the control panel slot.
2. Make sure the throttle cable connector on the injection
pump lever arm is loose.
3. Hold the injection pump lever arm against the low idle
stop and tighten the cable connector.

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4. Loosen the screws securing the throttle control to the
control panel.
5. Push the throttle control lever forward until the
injection pump lever contacts the high idle stop bolt.
6. Slide the stop plate until it contacts the throttle lever
and tighten the screws securing the throttle control to
the control panel.
7. If the throttle does not stay in position during
operation, torque the locknut, used to set the friction
device on the throttle lever, to 40–55 in.-lb. (5–6 N⋅m).
The maximum force required to operate the throttle
lever should be 20 lb. (27 N⋅m).