Toro 22323 User manual

FormNo.3372-647RevE
TX525CompactUtilityLoader
ModelNo.22323—SerialNo.312000001andUp
ModelNo.22324—SerialNo.312000001andUp
G004222
Registeratwww.Toro.com.
OriginalInstructions(EN)*3372-647*E

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisacompactutilityloaderintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressureLevel...............................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
AddingFuel...........................................................17
FillingtheFuelTank...............................................17
CheckingtheEngineOilLevel.................................18
CheckingtheHydraulicFluidLevel...........................19
Checking,Adding,andBleedingtheEngine
Coolant.............................................................20
BleedingtheFuelSystem.........................................21
StartingandStoppingtheEngine..............................21
StoppingtheTractionUnit......................................22
MovingaNon-functioningTractionUnit...................22
UsingtheCylinderLock..........................................22
UsingAttachments.................................................23
SecuringtheTractionUnitforTransport....................25
LiftingtheTractionUnit..........................................25
Maintenance.................................................................26
RecommendedMaintenanceSchedule(s)......................26
PremaintenanceProcedures........................................27
OpeningtheHood.................................................27
ClosingtheHood...................................................27
OpeningtheRearAccessCover................................28
ClosingtheRearAccessCover.................................28
RemovingtheSideScreens......................................28
InstallingtheSideScreens........................................28
Lubrication...............................................................29
GreasingtheTractionUnit......................................29
EngineMaintenance..................................................29
ServicingtheAirCleaner.........................................29
ServicingtheEngineOil..........................................30
FuelSystemMaintenance...........................................32
CheckingtheFuelLinesandConnections..................32
DrainingtheFuelFilter/WaterSeparator...................32
ReplacingtheFuelFilterCanisterandIn-line
Filter.................................................................32
DrainingtheFuelTank...........................................33
ElectricalSystemMaintenance....................................33
ServicingtheBattery...............................................33
DriveSystemMaintenance.........................................36
ServicingtheTracks................................................36
CoolingSystemMaintenance......................................39
ServicingtheCoolingSystem...................................39
BeltMaintenance......................................................40
CheckingtheConditionoftheHydraulicPump
Belt...................................................................40
CheckingtheAlternator/FanBeltTension.................40
ControlsSystemMaintenance.....................................40
AdjustingtheTractionControlAlignment.................40
AdjustingtheTractionControlNeutral
Position.............................................................41
AdjustingtheTrackingoftheTractionControl,
FullForwardPosition..........................................41
HydraulicSystemMaintenance....................................42
ReplacingtheHydraulicFilter..................................42
ChangingtheHydraulicFluid...................................43
CheckingtheHydraulicLines...................................44
Cleaning...................................................................45
RemovingDebrisfromtheTractionUnit...................45
CleaningtheChassis...............................................45
Storage........................................................................45
Troubleshooting...........................................................46
Schematics...................................................................49
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means: Caution , W ar ning ,or Danger —personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neveroperatewithouttheguardssecurelyinplace.Be
sureallinterlocksareattached,adjusted,andfunctioning
properly.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,engageparkingbrake,shutoffthe
enginebeforeleavingtheoperator'spositionforany
reason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
•Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,stoptheengine,settheparking
brake,andremovethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof
control.
•Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
4

•Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
•Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom
theseareas.
•Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedin
StabilityData(page7),andthoseintheattachment
Operator'sManual.SeealsotheSlopeIndicator(page8).
•Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthestability
ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmaketherearof
thetractionunitheavy.RefertoStabilityData(page7),to
determinewhethertheattachmentcanbesafelyremoved
ontheslope.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
•Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttotheground,setting
theparkingbrake,andchockingthetracks.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowertheattachment,
settheparkingbrake,stoptheengine,andremovethe
key.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.
5

•Securetheloaderarmvalvewiththeloadervalvelock
anytimeyouneedtostopthemachinewiththeloader
armsraised.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearammablesubstances.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof93
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.
VibrationLevel
Measuredvibrationlevelforrighthand=1.5m/s2
Measuredvibrationlevelforlefthand=1.3m/s2
UncertaintyValue(K)=0.8m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
6

StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°
slope,aslistedinthefollowingtable.
Model22323
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment11°21°19°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°20°
B19°19°18°
C16°15°14°
D10°12°9°
E5°5°5°
Model22324
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphillSideUphill
Conguration
Tractionunitwithoutattachment12°19°21°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A25°25°23°
B22°22°20°
C18°16°14°
D10°10°10°
E5°5°5°
7

SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
93-9084
1.Liftpoint2.Tie-downpoint
93-6686
1.Hydraulicoil
2.ReadtheOperator'sManual.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.
100-8822
1.Warning—donotcarrypassengers.
114-9600
1.ReadtheOperator'sManual.
9

115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-4020
1.Turnright3.Reverse
2.Forward4.Turnleft
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
115-4856
1.Warning—readtheOperator'sManual;maximumload
ratingof500lb(228Kg);noriders.
115-4857
1.Lowertheloaderarms.4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
115-4859
1.Disengaged3.Engaged
2.Parkingbrake
115-4861
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
10

115-4862
1.Loadervalvelock,
unlocked
2.Loadervalvelock,locked
115-4860
1.Warning—readtheOperator'sManual.
2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.
117–1807
11

117–9905
1.Operator'sManuallocation6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe
tractionunitwiththeheavy
enduphill;donottravel
withtheloaderarmsraised.
2.Engine—start7.Engineoilpressure12.Continuousvariablesetting17.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.
3.Engine—run8.Battery13.Slow
4.Engine—stop9.Enginetemperature14.Warning—donotoperate
thismachineunlessyou
aretrained.
5.Hourmeter10.Glowplug15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
12

ProductOverview
12
G017858
Figure4
1.Roadwheels7.Mountplate
2.Track8.Reversesafetyplate
3.Liftcylinder9.Controlpanel
4.Loaderarms10.Tie-down/liftloop
5.Hood11.Rearaccesscover
6.Auxiliaryhydraulic
couplers
12.Sidepanelscreen
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.
123456 7 8
12
11
109
g013016
Figure5
1.Auxiliaryhydraulicslever7.Loaderarm/attachmenttilt
lever
2.Keyswitch8.Parkingbrakelever
3.Hourmeter9.Tractioncontrol
4.Fuelgauge10.Referencebar
5.Indicatorlightsandglow
plugswitch
11.Loadercontrolreference
bar
6.Throttlelever12.Loadervalvelock
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,hasthree
positions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.
Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliaryhydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffofthe
referencebarwhileoperatingthetractionunit.
13

TractionControl
Figure6
1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)
2.Tractioncontrol(movestocontrolthemachine)
•Tomoveforward,movethetractioncontrolforward
(Figure7).
Figure7
•Tomoverearward,movethetractioncontrolrearward
(Figure8).Whenreversing,lookbehindfor
obstructionsandkeepyourhandsonthereference
bar.
Figure8
•Toturnright,rotatethetractioncontrolclockwise
(Figure9).
G008131
Figure9
•Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure10).
G008132
Figure10
•Tostop,releasethetractioncontrol(Figure6).
Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinewillmoveinthatdirection.
LoaderArm/AttachmentTiltLever
Totilttheattachmentforward,slowlymovethelevertothe
right(Figure11).
Totilttheattachmentrearward,slowlymovethelevertothe
left(Figure11).
Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).
Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).
Youcanalsopushtheleverfullyforwardintoadetent
position(Figure11)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachmentssuch
asthelevelerandthehydraulicbladetofollowthecontours
oftheground(i.e.,oat)whengrading.
14

Figure11
1.Lowertheloaderarms4.Tilttheattachmentforward
2.Raisetheloaderarms5.Detent(Float)position
3.Tilttheattachment
rearward
Bymovingthelevertoanintermediateposition(suchas,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.
LoaderValveLock
Theloadervalvelocksecurestheloaderarm/attachmenttilt
leversothatyoucannotpushitforward.Thishelpstoensure
thatnoonewillaccidentallylowertheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtostopthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsoitclearstheholeinthecontrol
panelandswingittotheleftinfrontoftheloaderarmlever,
pushingitdownintothelockedposition(Figure12).
Figure12
1.Loadervalvelock2.Loaderarm/attachmenttilt
lever
LoaderControlReferenceBar
Theloadercontrolreferencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever.
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentintheforwarddirection,
rotatetheauxiliaryhydraulicsleverrearwardandpullitdown
tothereferencebar(Figure13,number1).
Tooperateahydraulicattachmentinreversedirection,rotate
thehydraulicsleverrearward,thenmoveitleftintotheupper
slot(Figure13,number2).
Ifyoureleasetheleverwhileintheforwardposition,thelever
willautomaticallyreturntotheneutralposition(Figure13,
number3).Ifitisinthereverseposition,itwillremainthere
untilyoupullitoutoftheslot.
Figure13
1.Forwardowhydraulics3.Neutral
2.Reverseowhydraulics
ParkingBrakeLever
Tosettheparkingbrake,pushthebrakeleverforwardandto
theleftandthenpullitrearward(Figure14).
Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.
Figure14
Toreleasethebrake,pushtheleverforwardandthenright,
intothenotch.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltank.
EngineOilPressureLight
Iftheengineoilpressuregetstoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stoptheengine
15

immediatelyandchecktheoil.Iflow,addoiland/orlook
forpossibleleaks.
G004350
1 2 3
4 5
Figure15
1.Engineoilpressurelight4.Batterychargeindicator
light
2.Enginecoolant
temperaturelight
5.Glowpluglight
3.Glowplugswitch
BatteryChargeIndicatorLight
Ifthebatterychargebecomestoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stoptheengine
andchargeorreplacethebattery.Checkthetensionofthe
alternatorbelt;refertoyourEngineOperator'sManual.
EngineCoolantTemperatureLight
Iftheenginecoolantgetstoohot,thislightilluminatesand
anaudiblealarmsounds.Ifthishappens,stoptheengineand
allowthetractionunittocool.Checkthecoolantlevelwhen
theenginehasfullycooled.
GlowPlugLight
Illuminateswhiletheglowplugsarechargedandwarming
theengine.
GlowPlugSwitch
Pressandholdthisswitchfor10secondstoactivatetheglow
plugsbeforestartingtheengine.
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22323
Width34inches(86cm)
Length71inches(180cm)
Height46inches(117cm)
Weight1904lb(864Kg)
Operatingcapacity553lb(251Kg)
Tippingcapacity1580lb(717Kg)
Wheelbase31.2inches(79cm)
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin
highestposition)
66inches(168cm)
Model22324
Width41inches(104cm)
Length71inches(180cm)
Height43inches(109cm)
Weight2013lb(913Kg)
Operatingcapacity553lb(251Kg)
Tippingcapacity1580lb(717Kg)
Wheelbase31.2inches(79cm)
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin
highestposition)
66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
16

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Also,
ensurethattheareaisclearofpeopleanddebris.You
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:5.85USgallons(22l)
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.
Useofsummergradefuelabove20°F(-7°C)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandfueltankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
•Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
•Paintedsurfacesmaybedamagedbybiodieselblends.
•UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
•Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
•Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
FillingtheFuelTank
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.
•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
17

1.Removethefueltankcap(Figure16).
Figure16
1.Fueltankcap
2.Fillthetanktoaboutoneinchbelowthetopofthe
tank,notthellerneck,withdieselfuel.
3.Installthefueltankcap.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Openthehood.
4.Cleanaroundtheoildipstick(Figure17).
Figure17
1.Oildipstick2.Oilllercap
5.Pulloutthedipstickandwipethemetalendclean
(Figure17).
6.Slidethedipstickfullyintothedipsticktube(Figure17).
7.Pullthedipstickoutandlookatthemetalend.
8.Iftheoillevelislow(belowthebottomhole),clean
aroundtheoilllercapandremovethecap(Figure17).
9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.
Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.
10.Replacethellercapanddipstick.
11.Closethehood.
18

CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
HydraulicTankCapacity:12USgallons(45.4l)
RefertoChangingtheHydraulicFluid(page43)forhydraulic
uidspecications.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Removetheattachment,ifoneisinstalled;referto
RemovinganAttachment.
2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.
3.Stoptheengine,removethekey,andallowtheengine
tocool.
4.Openthehood.
5.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure18).
Figure18
1.Hydraulicllerneckcap
6.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure19).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure19
1.Fillerneck2.Dipstick
7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
8.Installthecaponthellerneck.
9.Closethehood.
19

Checking,Adding,and
BleedingtheEngineCoolant
ServiceInterval:Beforeeachuseordaily
Cleandebrisoffofthescreen,oilcooler,andfrontofthe
radiatordailyandmoreoftenifconditionsareextremely
dustyanddirty
Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevel
ofcoolantintheexpansiontankatthebeginningofeach
daybeforestartingtheengine.
DANGER
Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.
•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.
•Donottouchradiatorandsurroundingparts
thatarehot.
•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
DANGER
Rotatingshaftandfancancausepersonalinjury.
•Donotoperatethemachinewithoutthecovers
inplace.
•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.
•Shutofftheegineandremovetheignitionkey
beforeperformingmaintenance.
1.Checkthelevelofcoolantintheexpansiontank
(Figure20).
Thecoolantlevelshouldbeatorabovethemarkon
thesideofthetank.
Figure20
1.Expansiontank
2.Fullmark
2.Ifthecoolantlevelislow ,completethefollowing
procedure:
A.Removethecoolantllcap(Figure21).
Figure21
1.Expansiontank3.Topcoolantbleedvalve
2.Coolantllcapandller
neck
4.Frontcoolantbleedvalve
B.Openthefrontandtopcoolantbleedvalves
(Figure21).
C.Pourcoolantintothecoolantllerneckuntilthe
coolantbeginstocomeoutofthefrontcoolant
bleedvalve(Figure21).
D.Closethefrontcoolantbleedvalve(Figure21).
E.Pourcoolantintothecoolantllerneckuntilthe
coolantbeginstocomeoutofthetopcoolant
bleedvalve(Figure21).
20