Toro 68062 User manual

FormNo.3377-600RevB
TrailerLightKit
Side-DumpMixers
ModelNo.68062
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Bracket2
Bolt4
1Nut4
Installthebrackets.
Wireharness1
Cableclamp7
Edgeclip—parallel4
Edgeclip—perpendicular1
Fir-treemount2
Bolt5
Nut5
Cabletie5
2
Grommet2
Installthewires.
Light2
License-plateholder1
3Nut4
Installthelights.
Reector2
Bolt2
4Nut2
Installthereectors.
5Nopartsrequired–Replacethelightbulbs.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3377-600*B

1
InstallingtheBrackets
Partsneededforthisprocedure:
2Bracket
4Bolt
4Nut
Procedure
1.Aligntheboltholesofabracketwiththeboltholesin
thesideframerailunderthecowl(Figure1).
Note:Foroldermodels,drill(2)7.5mm(9/32inch)
holesoneachsideoftheframe,spaced5.1cm(2
inches)apart,toaccommodatethe2mountingbolts
foreachbracket.
1
G020909
Figure1
1.Boltholes
2.Insertaboltthrougheachofthe2holesinthebracket
andtheframe.
3.Installanutoneachbolt.
Note:Tightenthesenutsandboltslater,when
youmountthecableclamps;refertostep4in
2InstallingtheWires(page2).
4.Repeatsteps1through3ontheothersideofthe
machine.
2
InstallingtheWires
Partsneededforthisprocedure:
1Wireharness
7Cableclamp
4Edgeclip—parallel
1Edgeclip—perpendicular
2Fir-treemount
5Bolt
5Nut
5Cabletie
2Grommet
Procedure
Differentmodelsuseadifferentnumberoffasteners.Usethe
appropriatenumberoffastenersforyourmachine.
1.Pushthepre-installedr-treemount(Figure2)onthe
shortbranch(withtheyellowwire)ofthewireharness
intotheholeclosesttothemachine,intheleftlight
bracket(Figure3).
G021014
Figure2
G020910
1
Figure3
1.Fir-treemount
Note:Ensurethateachsideofthewireharnessgoes
tothecorrectsideofthemachine.Ifyouswitchthe
wiringofthelights,eachturnsignalwillashonthe
wrongside.
2.Pushthepre-installedr-treemountonthelong
branch(withthegreenwire)ofthewireharnessinto
theholeclosesttothemachine,intherightlight
bracket(Figure3).
2

3.RoutethewireharnessasshowninFigure4,Figure7,
orFigure8,dependingonthemodel.
12
4
4
3
4
G021626
2
Figure4
Concretemixers(frameundersideshownforclarity)
1.Edgeclip3.Wireharness
2.Excesswire4.Cableclamp
Note:Someconcretemixers(Figure4)haveaholein
therearverticalpartoftheframe;installagrommetin
thehole,routethewireharnessthroughthegrommet,
andsecurethewireharnessbypushingar-treemount
intothesmallholeunderthegrommet(Figure5).If
yourmachinedoesnothaveahole,routethewire
harnessundertheframe,andsecureitwithanedge
clip(Figure6).
1
2
G021629
Figure5
Framewithhole
1.Holeandgrommet2.Holeforr-treemount
3

1
G021630
Figure6
Framewithouthole
1.Edgecliplocation
1
4
2
4
3
G021627
2
Figure7
Belt-drivemortarmixers(frameundersideshownforclarity)
1.Edgeclip3.Wireharness
2.Excesswire4.Cableclamp
4

12
3
4
4
G021628
Figure8
Gear-boxmortarmixer(frameundersideshownforclarity)
1.Edgeclip3.Wireharness
2.Excesswire4.Cableclamp
4.Usecableclampsandedgeclipstosecurethewire
harnessalongtheinsideoftheframe(Figure9).
G020912
21
Figure9
1.Cableclamp2.Edgeclip
Note:Touseacableclamp,spreaditapartandt
thewireharnessintoit.Thensqueezetheclampback
together.Fastentheclamptotheframeofthemachine
withanutandabolt,usingthepre-drilledholesalong
theframe.Tightenthenutsandboltsuntiltheyare
secure.
Foroldermodels,drilla7.5mm(9/32inch)holefor
eachbolt.
Ineachofthe2rearcornersoftheframe,useanut
andboltthatsecurethelightbrackettoalsosecurea
cableclamp(Figure10).
Note:Ensurethatyoutightenthe2nutsandbolts
foreachbracket.
G020980
1
Figure10
1.Nutandbolt
Note:Touseanedgeclip,pushitintopositionalong
theedgeoftheframeandinsertacabletiethroughthe
slot.Usethecabletietosecurethewireharness.
5.Pullthefrontendofthewireharnessoutthroughthe
holeinthefrontpostofthemachinesothatthereis
about61cm(24inches)ofslackbeyondthefrontof
theinstalledtowpole(Figure11).
Note:Foroldermodels,useaholesawtodrilla4.2
cm(1-5/8inch)holeinthefrontpostofthemachine,
sothatthewireharnessexitstheframeinlinewith
thehorizontalframerails.
5

1
2
3
G02091 1
Figure11
1.Grommet3.Cabletie
2.Fir-treemount
6.Slidethegrommetoverthe4-pinconnector(Figure12)
onthefrontofthewireharness,andinstallitinthe
holeinthefrontpost(Figure11).
G020981
Figure12
7.Pushther-treemountintothesmallholenextto
wherethewireentersthefrontpost,andinsertacable
tiethroughtheslot.
Note:Usethecabletietosecurethewireharness.
Foroldermodels,drilla7mm(17/64inch)holefor
ther-treemount.
8.Stowtheexcesswireasfollows:
•Forconcretemixers,stowtheexcesswireonthe
undersideoftheleftframerail.Usecabletiesto
securetheexcesswiretothepreviouslyinstalled
sectionofwire.
•Formortarmixers,coiltheexcesswireandbundle
itwithacabletie.Stowthebundledexcesswire
insidethecenterframerail,andsecurethebundle
withanothercabletieasnearaspossibletothe
edgeclip.
•Ifthereisexcesswirebetweentheleftlightand
therightlight,bundleitwithacabletie,andsecure
ittoapreviouslyinstalledsectionofwirewith
anothercabletie.
Important:Ensurethatanyexcesslengthinthe
wireharnessissecurewithcabletiesandwillnot
comeloose.
3
InstallingtheLights
Partsneededforthisprocedure:
2Light
1License-plateholder
4Nut
Procedure
1.Positionthelicense-plateholderontothepostsofthe
lightwiththeclearbottomlens,sothattheclearlensis
facingthelicense-plateholder(Figure13).
G020913
12
3
4
5
Figure13
Leftlight
1.Yellowwire—stopandturn4.License-plateholder
2.Brownwire—taillight5.Clearlens
3.Whitewire—ground
Note:Thisistheleftlight,whichilluminatesthe
licenseplatethroughtheclearlens.
2.Installthelightsothatthepostsgointotheholesin
thebracketontheleftsideofthemachine(Figure13).
3.Installtheroundterminalofthegroundwire(white)
ontotheoutsidethreadedpost(Figure13).
4.Installthenutsontothethreadedposts;tightenthem
byhandtopreventcross-threading,thenuseawrench
tosecurethemuntiltheyaresnug.
Important:Donotovertightenthenuts,orthe
plastichousingwillbreak.
5.Pushthewiresintotheappropriateholesinthelight
(Figure13).
Note:Ifyouneedtoremoveawirefromthelight,
inserttheendofapaperclipintothesmallholeunder
thewire,thenpullthewireout.
6.Repeatsteps2through5forthelightontheright-hand
sideofthemachine(Figure14).
6

G020914
12
3
Figure14
Rightlight
1.Greenwire—stopandturn3.Whitewire—ground
2.Brownwire—taillight
4
InstallingtheReectors
Partsneededforthisprocedure:
2Reector
2Bolt
2Nut
Procedure
1.Aligntheholeinareectortotheholein1sideofthe
frontpostonthemachine(Figure15).
Note:Foroldermodels,drilla7.5mm(9/32inch)
holeforeachbolt.
1
G020915
Figure15
1.Reector
Note:Formodel68024,mountthereectorsonthe
triangularsupports(Figure16).
1
G020921
Figure16
Model68024
1.Reector
2.Insertaboltthroughthereectorandtheframe,and
installanutontheotherside.
3.Useawrenchontheboltandanotherwrenchonthe
nuttotightenthemuntiltheyaresnug.
Important:Donotovertightenthenutsandbolts,
ortheplasticreectorswillbreak.
4.Repeatsteps1through3fortheotherside.
7

5
ReplacingtheLightBulbs
NoPartsRequired
ReplacingtheRear-facingBulbs
Note:Theleftrear-facingbulbalsoilluminateslicenseplate.
1.Useascrewdrivertoremovethe4screwsfromthe
largesquarelensonthelight(Figure17).
A
B
C
D
E
F
G020829
Figure17
2.Removethelens(Figure17).
3.Pushandtwistthebulbcounterclockwisetoremoveit
fromthesocket(Figure17).
4.Pushanew1157bulbintothesocketandthentwistit
clockwise(Figure17).
5.Installthelensandthe4screws(Figure17).
ReplacingtheSide-facingBulbs
1.Useascrewdrivertoremovethe2screwsfrom
thesmallrectangularlensonthesideofthelight
(Figure18).
A
B
C
D
E
F
G020830
Figure18
2.Removethelens(Figure18).
3.Pullthebulboutofthesocket(Figure18).
4.Pushanew168bulbintothesocket(Figure18).
5.Installthelensandthe2screws(Figure18).
8