Toro 44723 User manual

FormNo.3426-889RevA
HopperVibratorKit
ProPassTopDresserandMH-400MaterialDeliveryUnit
ModelNo.44723
InstallationInstructions
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal132-8388
132-8388
1.On2.Off
Installation
Note:Layouttheharnessesonthemachineto
determinethemountinglocationsoftheharness
components.Usetheincludedcabletiestoretainany
surpluscable.Also,ifyouneedtoshortenorlengthen
aharnesssection,usetheincludedwiresplices.Heat
theintegratedheat-shrinktubinguntilitshrinkstight
ontothewires.
Important:Ifyoulengthentheharness,make
suretousethepropergaugeofwire.
PreparingtheMachine
1.Parkthetractionunitandthetopdresseron
alevelsurfaceandlowertheattachments(if
equipped).
2.Engagetheparkingbrake,shutofftheengine,
andremovethekey.
InstallingtheKitona
ProPassTopDresser
InstallingtheSwitchHarnessand
theSwitchonaWorkmanUtility
Vehicle
1.RoutetheswitchharnessshowninFigure4
throughthevehicle,startingatthefront,along
theexistingharness.
Note:Thevibrator-harnessconnectorshould
beintherearofthevehiclenearthehigh-ow
hydraulicsport(Figure1).
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3426-889*A

g031580
Figure1
Switchharness
1.Switchconnector3.Vibrator-harness
connector
2.Power-harnessconnector
2.Inserttheswitch,withtheroundedsideup,
intotheholeinthedashpanelandconnectthe
harnesstotheswitch(Figure2andFigure4).
g024369
Figure2
1.Switch2.Plug
3.Securetheharnesswithcableties,awayfrom
anysharpedges.
4.Placethedecalonthedashnexttotheswitch
(Figure3).
g031583
Figure3
1.Switchdecal
InstallingthePowerHarness
1.Connectthefuse-blockconnector(Figure4)to
thefuseblockofthevehicleandinstalla15A
fuse.
Note:Ifthefuseblockisfull,addanewfuse
block,connectthefuse-blockconnectortothe
newfuseblock,thenadda15Afusetothenew
fuseblock.
g031581
Figure4
Fuse-blockharness
1.Switch-harnessconnector3.Fuse-blockconnector
2.Fuse4.Groundterminal
Note:Asanoption,youcanconnectthekit
directlytothebatteryratherthantothefuse
blockofthevehicle;usethebatteryharness
includedwiththekit(Figure5).
Ifyouareusingtheoptionalbatteryharness,
connectthepositiveterminaltothepositive
batteryterminal.
2

g031582
Figure5
Batteryharness(optional)
1.Switch-harnessconnector3.Positiveterminal(redwire)
2.Fuse4.Groundterminal(black
wire)
2.Connectthegroundingterminaltotheground
blockofthevehicle.
3.Plugtheopenconnector(theswitch-harness
connector)onthepowerharnessintotheopen
connector(thepower-harnessconnector)onthe
switchharness.
4.Securetheharnesswithcableties,awayfrom
anysharpedges.
InstallingtheVibrator
1.Drill4mountingholes(7mmor9/32inch)on
thesideofthehopper.RefertoFigure6forthe
drillingdimensions.
Note:Locate1hole,thenusethemounting
plateasatemplatefordrillingtheremaining
holes.
g031584
Figure6
1.32.1cm(12-5/8inches)4.9.1cm(3-5/8inches)
2.4.1cm(1-5/8inches)5.11.3cm(4-7/16inches)
3.Hole(7mmor9/32inch)
2.Securethemountingplateandthevibratorto
thehopperusing4carriageboltsand4nutsas
showninFigure7.
Note:Positionthevibratorsothatthecableis
facingdown.
g024368
Figure7
1.Carriagebolt(4)3.Vibrator
2.Mountingplate4.Nut(4)
3.Connectthevibratorharnesstothevibrator.
g031585
Figure8
Vibratorharness
1.Switch-harnessconnector2.Vibratorconnector
4.Connecttheswitchharnesstotheotherendof
thevibratorharness.
Note:Onatow-behindmachine,youcanmake
theconnectionwhenattachingthetopdresser
tothetractionunit.
5.Securetheharnesswithcableties,awayfrom
anysharpedges.
InstallingtheKitonan
MH-400MaterialHandler
InstallingtheSwitchHarnessand
theSwitchonaTractor
Note:Layouttheharnessesonthemachineto
determinethemountinglocationsoftheharness
components.Usetheincludedcabletiestoretainany
surpluscable.Also,ifyouneedtoshortenorlengthen
aharnesssection,usetheincludedwiresplices.Heat
theintegratedheat-shrinktubinguntilitshrinkstight
ontothewires.
Important:Ifyoulengthentheharness,make
suretousethepropergaugeofwire.
1.Routethewiringharnessthroughthetractor.
Note:Makesurethattheswitchharnesshas
enoughlengthtoreachthevibratorharness.
3

2.Removeaknockoutplugfromanavailable
switchlocationonthedash.
Ifnoswitchlocationsareavailable,installthe
switchbracketasfollows:
A.Findanemptyspaceonthedashto
accommodatetheswitchbracket,anddrill
2holes(7mmor9/32inch)inthedash.
Note:Usetheswitchbracketasaguide
fordrillingtheholes.
B.Mounttheswitchbrackettothedashusing
the2boltsand2angenuts(Figure9).
g031586
Figure9
1.Bolt(2)4.Switch
2.Flangenut(2)5.Decal
3.Switchbracket
3.Inserttheswitch,withtheroundedsideup,into
theholeinthedashorintothebracket.
4.Connecttheswitchharnesstotheswitch(Figure
9andFigure11).
5.Placethedecalnexttotheswitch(Figure9).
6.Securetheharnesswithcableties,awayfrom
anysharpedges.
InstallingthePowerHarness
Install1ofthepowerharnessesasfollows:
1.Topowerthekitfromthetractorfuseblock,use
thefuse-blockharnessFigure10.Attachthe
fuse-blockconnectortothetractorfuseblock
andinstalla15Afuse.
Note:Ifthefuseblockisfull,addanewfuse
block,connectthefuse-blockconnectortothe
newfuseblock,thenadda15Afusetothenew
fuseblock.
Note:Youmayneedtochangetheterminal
and/orthewirelength,dependingonthetractor
model.
Important:Ifyoulengthentheharness,
makesuretousethepropergaugeofwire.
g031581
Figure10
Fuse-blockharness
1.Switch-harnessconnector3.Fuse-blockconnector
2.Fuse4.Groundterminal
Topowerthekitdirectlyfromthebattery,use
thebatteryharness(Figure11).
Connectthepositiveterminaltothepositive
batteryterminal.
g031582
Figure11
Batteryharness
1.Switch-harnessconnector3.Positiveterminal(redwire)
2.Fuse4.Groundterminal(black
wire)
2.Connectthegroundingterminaltotheground
blockofthevehicle.
3.Plugtheopenconnector(theswitch-harness
connector)onthepowerharnessintotheopen
connector(thepower-harnessconnector)onthe
switchharness.
4.Securetheharnesswithcableties,awayfrom
anysharpedges.
InstallingtheVibrator
1.Drill4mountingholes(7mmor9/32inch)on
thesideofthehopper.RefertoFigure12for
thedrillingdimensions.
4

Note:Locate1hole,thenusethemounting
plateasatemplatefordrillingtheremaining
holes.
g031587
Figure12
1.4.1cm(1-5/8inches)4.12.7cm(5inches)
2.76.2cm(30inches)5.9.1cm(3-5/8inches)
3.Hole(7mmor9/32inch)
2.Securethemountingplateandthevibratorto
thevehicleusingthe4carriageboltsand4nuts
asshowninFigure13.
Note:Positionthevibratorcablesothatitis
facingdown.
g024368
Figure13
1.Carriagebolt3.Vibrator
2.Mountingplate4.Nut
3.Connectthevibratorharnesstothevibrator.
Note:Routethevibratorharnesssothatit
followsthehydrauliclines,astheMH-400
materialhandlercanpivotupward.
g031585
Figure14
1.Switch-harnessconnector2.Vibratorconnector
4.Usecabletiestosecureallthewiresalongthe
hydrauliclinesallthewaytotheswitch-harness
connector.
Note:Ensurethattheharnessiskeptaway
fromanysharpedges.
5.Connecttheswitchharnesstotheotherendof
thevibratorharness.
Note:Youcanmaketheconnectionwhen
attachingthematerialhandlertothetractionunit.
5

InstallingtheKitonan
MH-400MaterialHandler
withanOutcross9060
TractionUnit
InstallingtheWireHarness
Note:Followingtheseinstructionsallowsyoutouse
theaccessoryswitchthatisalreadyinstalledonthe
dashboardoftheOutcross9060tractionunit,wired
throughthe7-pinconnection.
IftheserialnumberofyourMH-400materialhandler
is400000000orhigher,plugtheswitch-harness
connectoronthekitharnessintotheMH-400
connectorlabeledSHAKER.
IftheserialnumberofyourMH-400materialhandler
islessthan400000000,modifythevibratorwire
harnessinthekitasfollows:
1.Cutoffanddiscardtheswitch-harnessconnector
andstrip10mm(3/8inch)ofinsulationoffthe
wires(Figure15).
g272997
Figure15
1.Switch-harnessconnector
(cutoffanddiscard)
2.Wireendswithinsulation
strippedoff
2.Accessthe7-pinconnectorontheMH-400
materialhandlerbypullingthebootbackand
removingtheconnectorfromthehousing(Figure
16).
g272998
Figure16
1.Housing2.Connector3.Boot
3.Loosenthescrewsinthepin1andpin7
terminals(Figure17).
g272996
Figure17
1.Pin1(installblackwire
here)
2.Pin7(installwhitewire
here)
6

4.Insertthewiresthroughthesmallholeinthe
boot.
5.Installtheblackwiretothepin1terminaland
thewhitewiretothepin7terminal(Figure17).
6.Tightenthescrewstosecurethewires.
7.Assemblethe7-pinconnector.
InstallingtheVibrator
1.Drill4mountingholes(7mmor9/32inch)on
thesideofthehopper.RefertoFigure18for
thedrillingdimensions.
Note:Locate1hole,thenusethemounting
plateasatemplatefordrillingtheremaining
holes.
g031587
Figure18
1.4.1cm(1-5/8inches)4.12.7cm(5inches)
2.76.2cm(30inches)5.9.1cm(3-5/8inches)
3.Hole(7mmor9/32inch)
2.Securethemountingplateandthevibratorto
thevehicleusingthe4carriageboltsand4nuts
asshowninFigure19.
Note:Positionthevibratorcablesothatitis
facingdown.
g024368
Figure19
1.Carriagebolt3.Vibrator
2.Mountingplate4.Nut
3.Connectthevibratorharnesstothevibrator.
Note:Routethevibratorharnesssothatit
followsthehydrauliclines,astheMH-400
materialhandlercanpivotupward.
g031585
Figure20
1.Switch-harnessconnector2.Vibratorconnector
4.Usecabletiestosecureallthewiresalongthe
hydrauliclinesallthewaytotheswitch-harness
connector.
Note:Ensurethattheharnessiskeptaway
fromanysharpedges.
5.Connecttheswitchharnesstotheotherendof
thevibratorharness.
Note:Youcanmaketheconnectionwhen
attachingthematerialhandlertothetractionunit.
7

Operation
UsingtheHopperVibrator
Pressthetopoftheswitchtoturnthevibratoron
(Figure21,Figure22,orFigure23).
Pressthebottomoftheswitchtoturnthevibratoroff.
g267694
Figure21
Outcross9060TractionUnit
1.Switch
g031588
Figure22
WorkmanVehicle
1.On2.Off
g273085
Figure23
Tractor
1.On2.Off
8