Toro 99-7019 User manual

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All Rights Reserved
Printed in the USA
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Update Kit
Workman2100 Utility Vehicle
Part No. 99-7019
Form No. 3327-416
Installation Instructions
Position the machine on a level surface, stop the engine,
and remove the key.
If you leave the key in the ignition switch,
someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition switch before
you do any maintenance.
Caution
Replacing the Hood and
Updating the Steering Column
1. Remove the old hood.
2. Remove headlights and the rubber seals around each
light; refer to the Service Manual for instructions.
3. Remove the steering wheel (Fig. 1).
4. Remove the dash.
5. Remove the steering column and all hardware from the
steering shaft (Fig. 1).
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2
3
4
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Figure 1
1. Steeringshaft
2. Steering wheel
3. Steering column
4. Plastic bushing
5. Collar
6. Slide the collar from the kit onto the steering shaft
(Fig. 1).
7. Install the steering column as illustrated in Figure 1.
8. Slide the collar up against the plastic bushing and
tighten the set screw to secure it in place (Fig. 1).
9. Install the dash.
10.Install the steering wheel.
11. Install the lights and rubber seals into the new hood.
Note: Use soapy water on the lights and seals to aid in
installing them.
12.Install the new hood.
Updating the Engine
1. Remove and discard the U-bracket that secures the
prop rod to the frame (Fig. 2).
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2
Figure 2
1. Pivot brackets 2. Prop rod U-bracket
2. Remove the two pivot brackets from the frame and
box, removing the box (Fig. 2).
3. Remove the current carburetor assembly and replace it
with the new carburetor.
4. Secure all carburetor components to the following
torque specifications:
•Blower housing M8: 150 in.-lb.
•Blower housing M6: 60 in.-lb.
•Intake to cylinder head: 150 in.-lb.
•Carburetor to intake manifold: 80 in.-lb.
•Rotating screen to flywheel: 40 in.-lb.

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5. Replace the governor bracket (Fig. 3), discarding the
old governor bracket and the spring connected to it.
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2
Figure 3
1. Governor bracket
2. Accelerator cable 3. Throttle cable to
carburetor
4. Security bracket
6. Replace the accelerator cable (cable which runs from
the accelerator pedal to the governor bracket) (Fig. 3).
Note: To replace the accelerator cable, you will need
to drill out the rivet securing the tamper proof bracket.
When finished, secure the bracket with a new rivet
(Fig. 3).
7. Replace and adjust the accelerator and brake pedals;
refer to 3327–218, Replacement Pedal Kit Installation
Instructions for more information.
8. Adjust the throttle cable (cable running from the
governor bracket to the carburetor) as follows (Fig. 3):
A. Turn the governor bracket as far as possible
counterclockwise and hold it (Fig. 3).
B. Adjust the cable to have free play at the carburetor,
ensuring that the throttle cable spring at the
governor bracket has no tension (Fig. 3).
9. Remove the exhaust system from the engine manifold
back through the muffler.
10.Enlarge the rear hole from which you removed the
prop rod U-bracket to 15/32 in. dia. (Fig. 4).
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2
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Figure 4
1. 15/32in. dia.
2. 12 in. (30.5 cm)
3. 1/2 in. (1.25 cm)
4. 15/32 in. dia.
5. 10-21/32 in. (27 cm)
11. Drill a 15/32 in. dia. hole through the frame at the
location illustrated in Figure 4.
12.Install the new exhaust manifold, exhaust coupler,
springs, and muffler, ensuring that you align the
exhaust manifold gaskets correctly (Fig. 5).

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12
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3
Figure 5
1. Exhaust manifold
2. Exhaust coupler 3. Springs (only one shown) 4. Muffler 5. Torque arm
13.Disconnect the brown connector from the old module
in the right side of the frame and insert a dead
connector into the brown connector to seal it off
(Fig. 6).
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Figure 6
1. Old module
2. Brown connector with
dead connector installed
3. Relay
14.Install the new gray module on the side of the engine
towards the front of the engine compartment as
illustrated in Figure 7.
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2
Figure 7
1. New module 2. Gray lead connected to
the ignition kill magneto
15.Install the gray lead from the module with the ring
terminal to the magneto kill terminal on top of the
brown wire already there (Fig. 7).
16.Unplug the relay connector from the relay (Fig. 8).

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1
2
Figure 8
1. Relay 2. Relay connector
17.Cut and strip the brown wire with the white stripe from
the bottom of the relay connector (Fig. 9).
Figure 9
18.Splice the brown wire with the white stripe with the
end of the long harness supplied in this kit, using a
heat shrink tube to seal them together (Fig. 10).
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2
Figure 10
1. Longwire harness 2. Heat-shrink connection
19.Plug the relay connector into the relay.
20.Connect the end of the long wire harness to the other
lead on the new gray module (Fig. 11).
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2
Figure 11
1. New gray module 2. Long wire harness
21.Set the transaxle speed; refer to the Service Manual for
instructions.
22.Install the torque arm onto the studs on the transaxle
assembly and to the back of the engine (Fig. 5).

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23.Secure any loose cables in the area to the torque arm
with cable ties (Fig. 5).
Installing the Box
1. Remove the latch assembly from the old box and
install it on the new box (Fig. 12).
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2
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5
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Figure 12
1. Box
2. Latch assembly
3. Pivot brackets
4. Prop rod U-bracket
5. Prop rod
6. Prop rod bracket
7. Braces
8. Heat shield
9. Rubber knob
2. Install the three braces and the heat shield to the
bottom of the box in the orientation illustrated in
Figure 12.
Note: In the center brace, use only the outside and
center holes. In the other braces, use the right holes
and the holes that line up with the heat shield.
3. Using the U-bracket as a template, line the bracket
with the edge of the frame and over the front hole
where the old U–bracket had been installed, marking
the location of the new front hole (Fig. 12).
4. Drill an 11/32 in. dia. hole at the marked location.
5. Install the prop rod bracket to the underside of the box
(Fig. 12).
6. Using a washer and pushnut, install the prop rod to the
slot in the prop rod bracket (Fig. 12).
7. Lay the box on the frame ensuring that it is centered
correctly and lays flat.
8. Install the 2 new pivot brackets to the box and frame
(Fig. 12).
9. Connect the prop rod to the frame using the U-bracket
(Fig. 12).
10.Slide the rubber knobs onto the tailgate latches
(Fig. 12).
Note: Use soapy water on the latches to aid in
installing the rubber knobs.
Installing the Decals and the
Serial Plate
1. Install the decals in the positions indicated in Figures
13, 14, and 15.
A. Thoroughly clean the area where you will install
the decal.
B. Dampen the area with water or mildly soapy water.
C. Peel the decal from the backing and install it in
place.
D. Apply pressure across the surface of the decal,
starting at the center of the decal and working
toward the edges using overlapping strokes.
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1
2
Figure 13
1. 99-7959 2. 99-7337

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1
2
Figure 14
1. 99-7339 2. 99-7338
m–5789
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Figure 15
1. 99-7343 2. 99-7344
2. Install the warning plate (99-7954) in the box using 4
pop rivets as illustrated in Figure 16.
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Figure 16
1. 99-7954
3. Drill out the rivets securing the old serial plate and
remove the plate (Fig. 17).
1m–5312
Figure 17
1. Serialplate
4. Install the new serial plate (99-7359) using 2 pop
rivets in the location of the old plate.

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