Toro 03200 Reelmaster 3100-D User manual

FormNo.3407-833RevC
27inor32inRearRollerBrushKit
Reelmaster®3100-Dand7000-DEdgeSeriesCuttingUnit
ModelNo.03243
ModelNo.03246
InstallationInstructions
Introduction
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Determinethepositionoftheroller
brushesandreelmotors.
Roller-brushhousing1
Hex-socketbolt(3/8x1inch)2
Roller-brushassembly1
Shoulderbolt1
Beltcover/plateassembly(left)1
Bolt(5/16x1/2inch)2
Spacer1
Drivepulley1
Flange-headbolt(3/8x2inches)1
Belt1
Shimwasher(asrequiredforbelt
alignment)1
Driveshaft(right)1
Driveshaft(left)1
2
Greasetting(90°)1
Installtherollerbrush.
3Highheight-of-cutbrush(optional)—Installthehighheight-of-cutbrush—for
HOCgreaterthan2.5cm(1inch).
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3407-833*C

MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeinstallingandoperating.
Note:Determinetheleftandrightsidesofthecutting
unitfrombehindthecuttingunit.
Important:TheRearRollerBrushKitisonlytobe
usedwhencuttingintheheightofcutrangeof6to
25mm(1/4to1inch).UsetheHighHeightofCut
Brush,PartNo.115-0838(for27inchcuttingunits)
andPartNo.115-0849(for32inchcuttingunits)
whencuttingabove2.5to5.1cm(1to2inches).
RefertoInstallingtheHighHeightofCutBrush.
Note:Ifyouaregoingtoinstallbothauniversal
groomerkitandarearrollerbrushkitonthecutting
unit,ordertheappropriaterearrollerbrushkit(Model
03242)forusewithauniversalgroomerkit.
RearRollerBrushKitModel03243maybeused
onthefollowing:
•Reelmaster3100CuttingUnitModels03188,
03189,and03190
•Reelmaster7000CuttingUnitModels03721and
03722
RearRollerBrushKitModel03246maybeused
onthefollowing:
•Reelmaster3100CuttingUnitModel03191
•Reelmaster7000CuttingUnitModel03727
1
DeterminingtheOrientation
oftheRollerBrushes
NoPartsRequired
Procedure
UseFigure1todeterminethepositionoftheroller
brushesandreelmotorsforaReelmaster3100-D
machineandFigure2foraReelmaster7000-D
machine.
g029306
Figure1
Reelmaster3100-D
1.#1cuttingunit4.Leftrollerbrushdrive
assembly
2.#2cuttingunit5.Reelmotor
3.#3cuttingunit6.Rightrollerbrushdrive
assembly
2

g027187
Figure2
Reelmaster7000-D
1.#1cuttingunit5.#5cuttingunit
2.#2cuttingunit6.Reelmotor
3.#3cuttingunit7.Rightrollerbrushdrive
assembly
4.#4cuttingunit8.Leftrollerbrushdrive
assembly
2
InstallingtheRollerBrush
Partsneededforthisprocedure:
1Roller-brushhousing
2Hex-socketbolt(3/8x1inch)
1Roller-brushassembly
1Shoulderbolt
1Beltcover/plateassembly(left)
2Bolt(5/16x1/2inch)
1Spacer
1Drivepulley
1Flange-headbolt(3/8x2inches)
1Belt
1Shimwasher(asrequiredforbeltalignment)
1Driveshaft(right)
1Driveshaft(left)
1Greasetting(90°)
PreparingtheMachine
1.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
2.Ensurethatthecuttingunitsaredisengaged.
3.Shutofftheengineandremovethekey.
4.Removeallthecuttingunitsfromthemachine.
Important:Checkthecuttingunitforthe
desiredheightofcutandattitude.Make
adjustmentspertheOperator’sManual,if
required,beforeinstallingthekit.
InstallingtheDriveshaft
1.Restrainthereel;refertoRestrainingtheReel
forRemovingThreadedInserts(page12).
2.Removethecutting-unitthreadedinsertforthe
rear-roller-brushdrive(Figure1andFigure2)
anddiscardit(Figure3).
g032009
Figure3
1.Threadedinsert
(left-handedinsertshown)
3.Driveshaft
2.Theleftinserthasagroove
onthefaceoftheinsert
here.
4.Applythread-locking
compoundhere.
Note:Left-handedinsertsareonReelmaster
3100CuttingUnits1and2(Figure1)and
Reelmaster7000CuttingUnits1,3,and5
(Figure2).
3.Restrainthereel;refertoRestrainingtheReel
forInstallingThreadedInserts(page13).
4.Applythread-lockingcompoundtothedriveshaft
threads(Figure3)andinstallthedriveshaft,
torquingitto115to128N∙m(85to95ft-lb).
Note:Theuseofanimpactgunisnotenough
toensureproperinstallation.Failuretoproperly
torquethedriveshaftcanresultintheassembly
unscrewingitselfduringoperation.
3

MountingtheRoller-Brush
Housing
1.EnsurethattheO-ringisinstalledonthe
roller-brushhousing(Figure4).
g009051
Figure4
1.Roller-brushhousing2.O-ring
2.Mounttheroller-brushhousingtothe
reel-bearinghousingwith2hex-socketbolts(3/8
x1inch);refertoFigure5.
Note:Positiontheroller-brushhousingsothat
thethreadedholeistowardthefrontofthe
cuttingunit.
Note:EnsurethattheO-ringisproperly
positionedintheroller-brushhousing.
g218674
Figure5
1.Roller-brushhousing3.Threadedhole
2.Hex-socketbolt
RepositioningtheIdlerPulley
Assembly(ForRight-HandDrives
Only)
Note:Right-handdrivesareonReelmaster3100
CuttingUnit3(Figure1)andReelmaster7000Cutting
Units2and4(Figure2).
Forright-handrearrollerbrushdrives(Figure1and
Figure2),reversetheidlerpulleyassemblytomount
ontherightendofthecuttingunit(Figure6)as
follows:
1.Removetheidlerpulleyassemblyfromtheleft
endofthecuttingunitandmountittothelower
holeinthebrushplateontherightendofthe
cuttingunit(Figure6).
Note:Theidlerpulleymustpivotfreely;donot
overtightenthelocknutontheidlerpivotbolt.
2.Removethecarriageboltandnutandrelocate
themtotheupperholepreviouslyoccupiedby
theidlerpulleyassembly(Figure6).
g029307
Figure6
1.Idlerpulleyinstallationfor
leftendofreel(assupplied
inkit)
3.Carriageboltandnut
2.Idlerpulleyinstallationfor
rightendofreel
4.Donotovertightenthis
locknut.
RemovingtheBrushCoverDrain
Plug
Removeonlythebottomdrainplug(Figure7)from
thebrushcovers.Thisallowsmoisturetodrainfrom
thebeltarea.
4

g009049
Figure7
1.Brushcover2.Bottomdrainplug
InstallingtheRollerBrush
Assembly
1.Removethegreasettingfortherollerfromthe
sideofthecuttingunitthathastheroller-brush
housing(Figure9).
g031872
Figure8
1.Greasetting
2.Installthe90°greasettingsothatitfaces
backward(Figure8).
g031873
Figure9
1.6mm(1/4inch)spacer3.90°greasetting
2.Side-platemountingange4.Flangelocknuts(remove)
3.Removethe2angelocknutssecuringeach
rollerbrackettothesideplates(Figure9).
Note:Donotremovethebolts.Also,remove
any6mm(1/4inch)spacerspositioned
onthetopsideoftheside-platemounting
ange.
4.Positiontheleftorrightroller-brushassembly
mountingbracketsontotheroller-bracketbolts
(Figure10).
g193248
Figure10
1.Leftroller-brushassembly2.Roller-brushmounting
bracket
Important:Mounttheroller-brushassembly
mountingbracketsdirectlytothetopsurface
ofthecutting-unitside-platemounting
ange.Donotputspacersbetweenthe
5