Toro SUPER RECYCLER 59193 User manual

The T oro Company – 1998
All Rights Reserved Printed in USA
1
FORM NO. 3322–311
INSTALLATION
INSTRUCTIONS
MODEL NO. 59193
MODEL NO. 59194
SUPER RECYCLERMOWER
BAGGING KIT
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The T oro Company , Attn: Parts Dept., 81 1 1 L yndale A ve S, Bloomington, MN 55420–1 196
Keep
this material with your Operator ’ s Manual and refer
to both documents for instructions concerning safe
operation and proper maintenance procedures.
IMPORTANT : Y our Recycler  mower has been
updated to permit bagging. Make sur e that your dealer
is awar e of this whenever parts ar e order ed or
servicing is r equired.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near
any area of potential danger. Replace any decal that is damaged or lost.
ON REAR OF MOWER
(Part No. 100–1 175)
BY DISCHARGE TUNNEL
(Part No. 99–6018)
Kit Contents
DESCRIPTION QTY.
Discharge T unnel Assembly 1
Spring 1
Spring Bracket 1
Grass Bag Assembly 1
Decal 2
Assembly
Installing the Discharge T unnel
Note: Determine the left and right sides of the mower by
standing behind the handles.
1. Disconnect the spark plug wire.
2. Remove and save the four bolts securing the Recycler 
cover and deflector assembly to the mower (Fig. 1).
Save the parts for future use.

2
503
12
Figure
1
1. Bolt (4) 2. Cover and deflector
assembly
3. Position the discharge tunnel and door assembly on the
mower , aligning the holes in the dischar ge tunnel with
holes in the mower (Fig. 2).
420
1
23
Figure
2
1. Discharge tunnel
2. V ertical bolts
3. Horizontal bolt
4. Fasten the front right, rear right, and rear left corners
of the dischar ge tunnel to the mower , using the bolts
saved from step 2. Ensure that the shorter horizontal
bolt is installed in the front right location.
5. Secure the spring bracket and discharge tunnel to the
mower with the left front bolt (Fig. 3). A socket set
extension may be necessary (Fig. 4).
1911
1
23
Figure
3
1. Spring
2. Spring
bracket
3. Left front bolt
505
1
2
Figure
4
1. Socket set extension 2. Spring bracket
6. Hook the end of the spring through the small hole on
the spring bracket (Fig. 3).
7. Open and close the dischar ge door to ensure that the
spring is not contacting any part of the engine and that
the door closes when the handle is released.
WARNING
POTENTIAL HAZARD
•Ensur e that the spring does not contact the gas
tank or any other part of the engine.
WHA T CAN HAPPEN
•W ear between the spring and engine parts may
r esult in an unsafe operating condition.
HOW T O A V OID THE HAZARD
• If the spring contacts any part of engine, do not
install the bagger kit on the mower and contact
an Authorized T or o Service Dealer befor e
proceeding.
Installing the Bagging Decal
1. Thoroughly clean the flat area of the mower behind
the dischar ge tunnel and to the left of the tunnel with
soap and water , then dry thoroughly .

3
2. Install the decals in the area shown in Figure 5. Do not
place the decals over the model/serial number
decal.
420
1
2
Figure
5
1. Location of decal number
100–1175 2.
Location of decal number
99–6018
Operation
Using the Grass Bag
1. Stop the engine and wait for all moving parts to stop.
2. Ensure that the dischar ge door handle is fully forward
and the pin is engaged in the catch (Fig. 6).
1912
1
3
2
Figure
6
1. Bag frame on retaining
post
2.
Pin contacting latch plate
3. Handle fully
forward–discharge door
closed
3. Slide the hole in the bag frame onto the retaining post
on the dischar ge tunnel (Fig. 6).
4. Set the rear of the bag frame onto the lower handle.
5. Open the dischar ge door by , pulling the dischar ge door
handle forward until the pin clears the ramp on the bag
door and moving the handle rearward until the pin
locks in the bag notch (Fig. 7).
1913
1
Figure
7
1. Pin in bag notch
DANGER
POTENTIAL HAZARD
• A worn grass bag could allow small stones and
other similar debris to be thrown in operator ’s
or bystanders dir ection.
WHA
T CAN HAPPEN
•Thr own objects can cause serious personal
injury or death to the operator or bystanders.
HOW T O A V OID THE HAZARD
• Check the grass bag fr equently . If it is
damaged, install a new T or o r eplacement bag.
DANGER
POTENTIAL HAZARD
•Thr own objects may r esult if the discharge
door does not close completely .
WHA
T CAN HAPPEN
•Thr own objects can cause serious personal
injury or death.
HOW T O A V OID THE HAZARD
• If the discharge door cannot be closed because
grass clippings clog discharge ar ea, stop the
engine and gently move the discharge door
handle back and forth until the door can be
closed completely . If the door still cannot be
closed, r emove the obstruction with a stick; not
your hand.
6. Cut grass until the bag is full.
IMPORTANT : Do not overfill the bag.
7. Stop the engine and wait for all moving parts to stop.
8. Pull the dischar ge door handle up and out of the bag
notch (Fig. 7) and pull it forward until it engages the
catch (Fig. 6).

4
9. Remove the bag from the mower and empty the grass.
Checking the Blade Brake
Clutch System
If your mower has a BBC (Blade Brake Clutch) safety
system, the grass bag can be used to check for BBC
system deterioration. (For additional BBC tests, refer to
your operator ’ s manual.)
1. Install the empty grass bag on the dischar ge tunnel.
2. Push the control bar down to the lowest position
(Fig. 8).
147
1
2
Figure
8
1. Control bar 2. T wo inches
3. Lift the control bar to the normal “blade engaged
position, about 2” below the handle. The bag should
begin to inflate which indicates the blade is engaged
and rotating.
4. Release the control bar . If the bag does not
immediately deflate, it indicates that the blade is still
rotating and deterioration of the Blade Brake Clutch
mechanism may have occurred, which could result in
an unsafe operating condition. Have mower inspected
by an Authorized Toro Service Dealer .
Maintenance
Cleaning
Always ensure that the dischar ge tunnel door closes when
the handle is released. If debris prevents the dischar ge
door from closing, clean the inside of the dischar ge tunnel
and door thoroughly . Perform all cleaning procedures
described in the Operator ’ s Manual.
DANGER
POTENTIAL HAZARD
•Thr own objects may r esult if the discharge
door does not close completely .
WHA
T CAN HAPPEN
•Thr own objects can cause serious personal
injury or death.
HOW T O A V OID THE HAZARD
• If the discharge door cannot be closed because
grass clippings clog the discharge ar ea, stop the
engine and gently move the discharge door
handle back and forth until the door can be
closed completely . If door still cannot be closed,
r emove the obstruction with a stick; not your
hand.
DANGER
POTENTIAL HAZARD
• Grass clippings and other objects can be
thr own fr om an open discharge tunnel.
WHA T CAN HAPPEN
• Objects thrown with enough for ce could cause
serious personal injury or death to the operator
or bystander .
HOW T O A V OID THE HAZARD
• Never open the door on the discharge tunnel
when the engine is running.