Toro 117-0354 User manual

FormNo.3372-957RevB
ZStand®Kit
ZMaster®RidingMowerwith72inDeck
ModelNo.117-0354
ModelNo.121-4811
ModelNo.78584
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,stop
theengine,andremovetheignitionkeybeforeworking
underthemower.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved*3372-957*B

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
ZStandhub1
Latchbracket1
Bolt(3/8x1-1/2inches)1
1Flangenut(3/8inch)1
AssembletheZStandHub
Carriagebolt(3/8x1-1/4inches)(48,52
and60inchmachines)4
Flangenut(3/8inch)(48,52and60
inchmachines)4
Carriagebolt(3/8x1-1/4inches)(72
inchmachines)6
Flangenut(3/8inch)(72inchmachines)6
Bracket1
2
Anglebracket(72inchmachines)1
InstalltheZStandHub
Carriagebolt(3/8x1-1/4inches)2
Flangenut(3/8inch)2
Bolt(1/4x3/4inches)1
Locknut(1/4inch)1
Bracketpin1
Lanyard1
3
Cradlebracket1
InstalltheZStandBracket
Pivotpin1
Outertube1
Foot1
Clevispin2
Hairpincotterpin2
Thrustwasher2
4
Lynchpin1
InstalltheZStand
5Footpedal1Installtheliftassistfootpedal(Machines
with48,52and60inchmowerdecks).
2

1
AssemblingtheZStand®Hub
Partsneededforthisprocedure:
1ZStandhub
1Latchbracket
1Bolt(3/8x1-1/2inches)
1Flangenut(3/8inch)
Procedure
1.Parkonalevelsurface,disengagethePTO,setthe
parkingbrake,removethekeyandchockorblockthe
drivewheels.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.InstallthebracketlatchtotheZStandhubwitha
bolt(3/8x1-1/2inches)andaangenut(3/8inch)
(Figure1).
4.Tightenthenutandbolt.Then,unscrewitonefull
turnoruntilthelatchwillfreelyrotate(Figure1).
Figure1
48,52and60inchshown
1.Flangenut(3/8inch)3.Bracketlatch
2.ZStandhub4.Bolt(3/8x1-1/2inches)
2
InstallingtheZStandHub
Partsneededforthisprocedure:
4Carriagebolt(3/8x1-1/4inches)(48,52and60inch
machines)
4Flangenut(3/8inch)(48,52and60inchmachines)
6Carriagebolt(3/8x1-1/4inches)(72inchmachines)
6Flangenut(3/8inch)(72inchmachines)
1Bracket
1Anglebracket(72inchmachines)
Procedure
1.PlacetheZStandhubontherightfrontframeas
showninFigure2.
2.For48,52and60inchmowers,installtheZStand
hubtotheframewiththebottombracket,4carriage
bolts(3/8x1-1/4inches)and4angenuts(3/8
inch)(Figure2).
3.For72inchmowers,installtheZStandhubtothe
framewiththebottombracket,theanglebracket,6
carriagebolts(3/8x1-1/4inches)and6angenuts
(3/8inch)(Figure2andFigure3).
3

Figure2
1.Carriagebolt(3/8x1-1/4
inches)
5.Bottombracket(48,52and
60inchmowers)
2.ZStandhub(48,52and
60inchmowers)
6.ZStandhub(72inch
mowers)
3.Rightsideofmachine7.Anglebracket
4.Flangenut(3/8inch)8.Bottombracket(72inch
mowers)
Figure3
72inchhubonly
1.ZStandhubinstalled(72
inchmowers)
3.Rightsideofmachine
2.Anglebracket(72inch
mowers)
3
InstallingtheZStandBracket
Partsneededforthisprocedure:
2Carriagebolt(3/8x1-1/4inches)
2Flangenut(3/8inch)
1Bolt(1/4x3/4inches)
1Locknut(1/4inch)
1Bracketpin
1Lanyard
1Cradlebracket
Procedure
Note:Ensurethegrassdeectorisinstalledinthelower
holesinthemowerdeckbrackets.
1.PlacetheZStandcradlebracketontotheleftfront
frameasshowninFigure4.
2.InstalltheZStandcradlebrackettotheframewiththe
cradlebracket,2carriagebolts(3/8x1-1/4inches)
and2angenuts(3/8inch)(Figure4).
EnsurethecorrectholesareusedasshowninFigure4.
3.Installthelanyardtobracketpin.Uselargeloopon
lanyard(Figure4).
4.Installthelanyardwithabolt(1/4x3/4inches)and
locknut(1/4inch)(Figure4).
4

Figure4
1.Carriagebolts(3/8x1-1/4
inches)
6.Lanyard
2.Frame(48,52and60inch
machines)
7.Nut(1/4inch)
3.Cradlebracket8.Bolt(1/4x3/4inches)
4.Flangenut(3/8inch)9.Correctholefor48and52
inchmowers
5.Frame(72inchmachines)10.Correctholefor60and72
inchmowers
4
InstallingtheZStand
Partsneededforthisprocedure:
1Pivotpin
1Outertube
1Foot
2Clevispin
2Hairpincotterpin
2Thrustwasher
1Lynchpin
Procedure
1.Installthepivotpintotheoutertubewithaclevispin
andhairpincotterpin(Figure5).
2.Placethefootpartofstandintotheoutertube.Align
holesandsecurewithaclevispinandhairpincotter
(Figure5).
Figure5
1.Clevispin4.Hairpincotterpin
2.Pivotpin5.Foot
3.Outertube
3.Placeathrustwasherontothepivotpin(Figure6).
4.InsertthepivotpinintotheZStandhub.
Note:Wheninsertingthepivotpin,makesurethe
positionofslotintubeisasshowninandmakesure
thechamferisfacingforward(Figure6).
5.Placeathrustwasherontothepivotpinandsecureit
withalynchpin(Figure6).
Figure6
1.Lynchpin4.ZStandassembly
2.Thrustwasher5.Topviewofoutertubeand
chamferfacingforward
3.Hubassembly
5

5
InstallingtheFootPedal
(Machineswith48,52and60
inchMowerDecks)
Partsneededforthisprocedure:
1Footpedal
Procedure
1.Removetheexistingfootpedalfromthemachine.Save
theexistinghardware.
2.Installthenewfootpedalontothemachineusingthe
existinghardware().
g018228
1
2
3
Figure7
1.Existingbolts3.Existingnuts
2.Newfootpedal
Operation
UsingtheZStand®
TheZStand®raisesthefrontendofthemachinetoallow
youtocleanthemowerandremovetheblades.
WARNING
Themachinecouldfallontosomeoneandcause
seriousinjuryordeath.
•Useextremecautionwhenoperatingthe
machineontheZStand®.
•Useonlyforcleaningthemowerandremoving
theblades.
•DonotkeepthemachineontheZStandfor
extendedperiodsoftime.
•Alwaysturntheengineoff,settheparking
brake,andremovethekeybeforeperforming
anymaintenancetothemower.
DrivingupontotheZStand
Important:UsetheZStandonalevelsurface.
1.Raisethemowertothetransportposition.
2.Removethebracketpin(Figure8).
Figure8
1.ZStand4.Bottomofslot
2.BracketPin5.Latch
3.Bracket
3.Raisethelatch.Swingthestandfootoutfrontand
slidestandtowardmachine,intothebottomofslot
(Figure8andFigure9).
4.LengthentheZStandbyremovingtheclevispinand
hairpincotterpinfromtheoutertubeandslidingthe
footout.
6

5.Aligntheholesandinstalltheclevispinandhairpin
cotterpin.
Figure9
1.ZStand(Positionedin
slot)
3.Latchrestingonpivottab
2.Crackinsidewalkorturf
6.Setthefootofstandonthegroundandrestthelatch
onthepivottab(Figure9).
7.Starttheengineandputitathalfthrottle.
Note:Forbestresults,placethefootofstandinto
seamsinsidewalksorintotheturf(Figure9).
8.Driveontothestand.Stopwhenthelatchdropsover
thetabintothelockedposition(Figure9).Onceonto
thestand,engagetheparkingbrakeandtunoffthe
engine.
9.Chockorblockthedrivewheels.
WARNING
Parkingbrakemaynotholdmachineparked
onZStandandcouldcausepersonalinjury
orpropertydamage.
DonotparkonZStandunlesswheelsare
chockedorblocked.
10.Performthemaintenance.
DrivingofftheZStand
1.Removethechocksorblocks.
2.Raisethelatchtotheunlockedposition(Figure10).
Figure10
1.ZStand3.Lockedposition
2.Latch4.Unlockedposition
3.Starttheengineandplaceitathalfthrottle.Disengage
theparkingbrake.
4.Slowlydrivebackwardsoffofthestand.
5.ShortentheZStandbyremovingtheclevispinand
hairpincotterpinfromtheoutertubeandslidingthe
footin.
6.Aligntheholesandinstalltheclevispinandhairpin
cotterpin.
7.Returnthestandtoitsrestposition(Figure8).
7