Toro D Series User manual

2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
Original Instructions (EN)
Replacement Mulching Door Kit
D Series Tractors
Part No. 107-8969
Form No. 3351-924
Installation Instructions
Loose Parts
Note: Use the chart below to identify parts for assembly.
Step Description Qty. Use
1There are no parts needed for this step. N/A Disassembling the mower
2Replacement mulching door 1Replacing the mulching door
3There are no parts needed for this step. N/A Assembling the mower
Step
1
Disassembling the Mower
1. Remove the mower from the tractor.
Note: Refer to the Operator’s Manual for
instructions.
2. Remove the fasteners that hold the cover onto
the mower and remove the cover (A).
m–7683
A
3. Loosen the belt tensioner (A) to loosen the belt.
m–7685
A
4. Remove the belt (A), all the pulleys (B), and the
plate (C).
m–7684
C
A
B

2
Step
2
Replacing the Mulching
Door
1. Remove the pin (A) that holds the rods together
and remove the pivot rod (B).
m–7686
A
B
2. Remove the mulching door.
3. Remove the 4 nuts, washers, and bolts (A) that
hold the rubber gasket to the mower.
m–7688
A
4. Remove the rubber gasket (A) and the guide (B).
A
B
5. File or grind out the metal plate (A) in each of the
2 slots so that they are fully open to make room for
the new mulching door.
m–7688
A
6. Insert the new mulching door.
7. Install the rubber gasket and guide with the the
4 nuts, washers, and bolts that you previously
removed.
8. Install the pivot rod.
9. Install the pin to hold the 2 rods together.
Step
3
Assembling the Mower
1. Install the plate, pulleys, and belt onto the mower.
Important: Position the blades at 90°to each other.
Refer to the Operator’s Manual for instructions.
2. Adjust the belt tension.
Note: Refer to the Operator’s Manual for
instructions.
3. Install the cover onto the mower with the
fasteners that you previously removed.
4. Install the mower onto the tractor.
Note: Refer to the Operator’s Manual for
instructions.