Toro 8886 User manual

Operator’s Manual
Domestic English (EN)
Form No. 3354–668 Rev. A
Sand Pro)5020
Model No. 08886—Serial No. 260000001 and Up

2
All Rights Reserved
Printed in the USA
W2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Contents 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 4. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 5. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Specifications 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 8. . . . . . . . . . . . . . . . . . . . .
Measurements 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 9. . . . . . . . . . . . . . . . . . . . . . . .
Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Wheels 10. . . . . . . . . . . . . . . . . . . . . . .
Installing the Steering Wheel 10. . . . . . . . . . . . . . . . .
Removing The Battery 10. . . . . . . . . . . . . . . . . . . . . .
Activating and Charging the Battery 11. . . . . . . . . . .
Installing the Battery 11. . . . . . . . . . . . . . . . . . . . . . .
Installing the Decals 11. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 12. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System 13. . . . . . . . . . . . . . .
Checking the Tire Pressure 14. . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Controls 14. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Shutoff Valve 16. . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 16. . . . . . . . . . . . . .
Checking the Interlock System Operation 17. . . . . . .
Towing the Machine 17. . . . . . . . . . . . . . . . . . . . . . . .
Break-In Period 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 17. . . . . . . . . . . . . . . . . . . .
Inspecting and Cleaning the Machine 17. . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 18. . . . . . . . .
Daily Maintenance Checklist 19. . . . . . . . . . . . . . . . .
Lubricating the Machine 20. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil and Filter 20. . . . . . . . . . . .
Servicing the Engine Air Cleaner 21. . . . . . . . . . . . .
General Air Cleaner Maintenance 21. . . . . . . . . . . . .
Servicing the Remote Air Cleaner 21. . . . . . . . . . . . .
Adjusting the Throttle Control 22. . . . . . . . . . . . . . . .
Adjusting the Choke Control 22. . . . . . . . . . . . . . . . .
Replacing the Spark Plugs 22. . . . . . . . . . . . . . . . . . .
Cleaning the Cylinder Head Fins 23. . . . . . . . . . . . . .
Changing the Hydraulic System Oil and Filter 23. . .
Checking the Hydraulic Lines and Hoses 24. . . . . . .
Charging the Hydraulic System 24. . . . . . . . . . . . . . .
Adjusting the Steering Chain 25. . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 25. . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral 25. . . . . . . .
Adjusting the Traction Interlock Switch 26. . . . . . . .
Adjusting the Pedal for Forward 26. . . . . . . . . . . . . .
Adjusting Steering Wheel Tilt Lever 26. . . . . . . . . . .
Adjusting the Parking Brake 27. . . . . . . . . . . . . . . . .
Adjusting Lift Lever 27. . . . . . . . . . . . . . . . . . . . . . . .
Storing the Battery 28. . . . . . . . . . . . . . . . . . . . . . . . .
Caring for the Battery 28. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 29. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 30. . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 32. . .

3
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. These numbers are
stamped into a plate located on the left frame rail.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
This machine was designed and tested to offer safe
service when operated and maintained properly.
Although hazard control and accident prevention
partially are dependent upon the design and
configuration of the machine, these factors are also
dependent upon the awareness, concern, and proper
training of the personnel involved in the operation,
transport, maintenance, and storage of the machine.
Improper use or maintenance of the machine can result
in injury or death. To reduce the potential for injury or
death, comply with the following safety instructions.
Before Operating
•Operate the machine only after reading and
understanding the contents of this manual.
•Never allow children to operate the machine or adults to
operate it without proper instructions.
•Become familiar with the controls and know how to
stop the engine quickly.
•Keep all shields, safety devices, and decals in place. If a
shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
•Always wear substantial shoes. Do not operate machine
while wearing sandals, tennis shoes, or sneakers. Do not
wear loose fitting clothing which could get caught in
moving parts and cause personal injury.
•Wearing safety glasses, safety shoes, long pants, and a
hard hat is advisable and required by some local safety
and insurance regulations.
•Ensure that the traction interlock switch is adjusted
correctly so that the engine cannot be started unless the
traction pedal is released and in the neutral position.
•Keep everyone, especially children and pets, away from
the areas of operation.
•Since gasoline is highly flammable, handle it carefully.
– Use an approved gasoline container.
– Do not remove the cap from the fuel tank when
engine is hot or running.
– Do not smoke while handling gasoline.
– Fill the fuel tank outdoors and to about 1 in.
(25 mm) below top of tank (bottom of the filler
neck). Do not overfill.
– Wipe up any spilled gasoline.
•Check the safety interlock system daily for proper
operation. If the switch should malfunction, replace the
switch before operating machine. After every two years,
replace the interlock switch in the safety system,
whether it is working properly or not.
While Operating
•Exhaust fumes are hazardous and could be deadly, so do
not run the engine in a confined area without adequate
ventilation.
•Sit on seat when operating the machine. Never carry
passengers.

4
•When starting the engine:
– Make sure that the traction pedal is released.
– After the engine is started, keep your foot off of the
traction pedal. The machine must not move. If
movement is evident, the neutral return bracket is
adjusted incorrectly; therefore, shut the engine off
and adjust the bracket so that the machine does not
move when in the neutral position. If the engine
does not start, check the interlock switch for proper
adjustment.
•Using the machine demands attention. To prevent
tipping or loss of control:
– Use care when entering and leaving sand traps. Use
extreme caution around ditches, creeks, or other
hazards.
– Watch for holes or other hidden hazards.
– Use caution when operating the machine on a steep
slope. Reduce your speed when making sharp turns
or when turning on hillsides.
– Avoid sudden stops and starts. Do not go from
reverse to full forward without first coming to a
complete stop.
– Before backing up, look to the rear and ensure that
no one is behind the machine.
– Watch out for traffic when near of crossing roads.
Always yield the right of way.
•If the optional Draw Bar, Part No. 92-2330, is installed
on the machine, the vertical load on the hitch should not
exceed 200 lb. (91 kg).
•Do not touch the engine, muffler, or exhaust pipe while
the engine is running or soon after it has stopped
because these areas are hot enough to cause burns.
•If the machine ever vibrates abnormally, stop
immediately, turn the engine off, wait for all motion to
stop, and inspect for damage. Repair all damage before
commencing operation.
•Before getting off of the seat:
– Engage the parking brake and lower the attachment.
Take precautions to prevent accidental starts, rolling
away, etc.
– Shut the engine off and wait for all movement to
stop.
•Whenever the machine is left unattended, be sure that
the engine is stopped, the parking brake is engaged, the
implement is lowered, and the key is removed from the
ignition.
Maintenance
•Before servicing or making adjustments to the machine,
stop the engine and pull the spark plug wire off of the
spark plug to prevent accidental starting of the engine.
•Make sure that all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
•Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious damage.
If fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
•Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine, engaging the parking
brake, and lowering the attachments to the ground.
•To make sure that the entire machine is in good
condition, keep all nuts, bolts, and screws properly
tightened.
•If major repairs are ever needed or assistance is
required, contact an Authorized Toro Distributor.
•To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves, and
accumulation of dirt.
•If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the engine and any moving parts.
Keep everyone away.
•Do not overspeed engine by changing governor settings.
Maximum engine speed is 3200 RPM. To ensure safety
and accuracy, have an Authorized Toro Distributor
check the maximum engine speed with a tachometer.
•The engine must be shut off before checking the oil or
adding oil to the crankcase.
•To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Such use
could void the product warranty.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 84 dB(A), based on
measurements of identical machines per Directive
98/37/EC and amendments.

5
Sound Power Level
This unit has a guaranteed sound power level of:
100 dBA/1 pW, based on measurements of identical
machines per Directive 2000/14/EC and amendments.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s@, at
the hands based on measurements of identical machines per
ISO 5349 procedures.
Whole Body
This unit does not exceed a vibration level of 0.5 m/s@at
the posterior based on measurements of identical machines
per ISO 2631 procedures.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
107-2162
1. Headlights
2. On
3. Off
4. Engine—stop
5. Engine—run
6. Engine—start
7. Fast
8. Continuous variable setting
9. Slow
10. Choke—closed
11. Choke—open
93-7272
1. Fan blades can cause injury—stay away from moving parts.
93-9052
1. Warning—stay away from moving parts.

6
93–9051
93-9051
1. Read the operator’s manual.
98–0984
1. Implement float position
2. Implement lower position
3. Implement raise position
98–0977
93-6668
1. The battery contains lead. Do not throw the battery in the
garbage. Read the operator’s manual before performing
maintenance.
93–7442
1. Parking brake.
93–9050
1. Tilt steering wheel.
2. Steering wheel lock.
3. Steering wheel unlock.
4. Warning
5. Read operator’s manual.
6. Do not tow machine
7. Refer to operator’s
manual for hydraulic oil
specifications.
8. Do not park machine on a
slope.
9. Before leaving the
operator’s position, put
the traction control pedal
in neutral, turn the engine
off, and remove the
ignition key.
10. Traction pedal–forward,
neutral and reverse.

7
104-4163
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection
5. Read the Operator’s
Manual.
6. Keep bystanders a safe
distance from the battery.
93–9053
1. Warning—read the operator’s manual.
2. Crushing/dismemberment hazard—keep bystanders away.
3. Cutting hazard of feet—stay away from moving parts.
4. Tipping hazard—take caution when operating on slopes.
5. Warning—before leaving the operator’s position, put the
traction control pedal in neutral, turn the engine off, and
remove the ignition key.
104-4164
1. Contains lead; do not
discard.
2. Recycle
3. Wear eye protection;
explosive gases can cause
blindness and other injuries
4. No sparks, flame, or
smoking
5. Sulfuric acid can cause
blindness or severe burns.
6. Flush eyes immediately with
water and get medical help
fast.
7. Maximum fill line
8. Minimum fill line
9. Instructions for activating the
battery

8
Specifications
General Specifications
Configuration Short wheel base tricycle vehicle with rear engine placement. All wheels powered.
Front wheel steering.
Engine
Briggs & Stratton, V-twin cylinder, 4 cycle, OHV, air cooled, gas engine with cast
iron sleeves. 18 hp @ 3600 RPM, 34.8 cu. in. (570 cc) displacement, 1-3/4 US qt.
(1.66 l) oil capacity. Electronic ignition. Full pressure lubrication, oil filter. Engine
and remote mounted air cleaners.
Instrumentation Hour meter
Controls Hand operated throttle, choke, lift lever and parking brake. Foot pedal controls
traction forward / reverse speed.
Steering Front wheel steering with adjustable tilt steering wheel.
Gas Tank 5-1/2 gallon (25 l) capacity
Battery 12 volt, lead acid, 280 CCA.
Drive Hydraulic. Coupling driven variable displacement piston pump with integral auxiliary
charge pump to hydraulic motors which directly drive wheels.
Hydraulic Oil Filter 25 micron, spin-on type
Hydraulic Oil Reservoir 3 gallon (11.4 l) capacity
Valve Single section for raising and lowering of implement with float
Cylinder Double acting
Tires 22 x 11.00-8 two-ply pneumatic tubeless. De-mountable and interchangeable.
Recommended tire pressure is 4–6 psi (28–41 kPa).
Speeds (at 3200 RPM) Variable between 0 and 11 MPH (0 and 18 km/h) forward and 0 and 4 MPH (0 and
6 km/h) reverse
Seat Adjustment
4 inches (10.2 cm) fore and aft.Additional 1.75 inches forward adjustment available
by using front mounting holes. Additional adjustment for small operator attained by
removing seat slides and base and mounting seat directly to support.
Measurements
Width without implement 58 in. (148 cm)
Width with rake Model No.
08812
75 in. (191 cm)
Height 45-1/4 in. (115 cm)
Length without implement 64-1/2 in. (164 cm)
Wheelbase 42-3/4 in. (109 cm)
Net weight (wet) 810 lb.( 302 kg)

9
Optional Equipment
Drag Mat Model No. 08850
Rake Mounting Kit Model No. 08814
Tooth Rake Kit Model No. 08812
Weeder Kit Model No. 08815
Spring Rake Kit Model No. 08813
Finish Grader Model No. 08867
Spiker Model No. 08856
Front Blade Kit Model No. 08821
Sand Blade 240 Model No. 44900
Cyclone Debris Blower Model No. 08857
Blower Mounting Kit Model No. 08859
Blower Chute Kit Model No. 08860
Draw Bar Part No. 92-2330
Deluxe Grammer Seat Model No. 30797
Seat Adapter Plate (30797) Part No. 92–7171
Spark Arrestor Part No. 83–2240
240 Adapter Kit Model No. 44901
Sand Pro 5020 CE Kit Part No. 98-0990
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been shipped. If any of these parts are
missing, total setup cannot be completed.
Description Qty. Use
Tire and wheel assembly
Lug nuts
2
8Installing the wheels
Steering wheel
Roll pin, 1/4 x 2-1/2 in.
1
1Mounting the steering wheel
Capscrew, 1/4–20 x 5/8 in.
Locknut, 1/4–20
2
2Securing the battery cables to the battery
Capscrew, 1/2–13 x 1-1/4 in.
Washer, 1/2
4
4Attaching the implements to the frame
Cylinder pin
Hairpin cotter
Capscrew, 3/8–16 x 2–1/4 in.
Locknut, 3/8–16
Spacer
1
2
1
1
1
Attaching the cylinder to the implement
Decals 2 Affix on machine, if desired.
Key
Parts catalog
2
1
Operator’s Manual
Engine Operator’s Manual
1
1Read before operating the machine.
Note: Specifications and design subject to change without notice.

10
Installing the Wheels
Note: Install the rear wheels to the machine while it is still
on the pallet shipping blocks.
1. Mount a wheel to each wheel motor and secure them
with the lug nuts. Tighten the lugs nuts evenly and
gradually in a crisscross manner to 45–55 ft.-lb.
(61–75 N⋅m).
2. Remove the shipping blocks and lower the machine
onto the rear wheels.
1
Figure 1
1. Rear wheel
Note: We suggest saving the shipping blocks, as they are
the correct height for blocking the unit when changing the
tires, servicing the wheel motors, or performing other
service work.
Installing the Steering Wheel
1. Move the front wheel so that it points straight ahead.
2. Slide the steering wheel onto the steering shaft, aligning
the mounting holes.
3. Secure the steering wheel in place with the roll pin
(Fig. 2).
1
2
Figure 2
1. Steering wheel 2. Roll pin
Removing The Battery
1. Pivot seat upward and engage seat prop.
2. Remove (2) wing nuts and washers securing top
battery hold down to side battery hold downs
(Fig. 3). Remove top battery hold and remove
battery.
4
3
1
2
Figure 3
1. Battery
2. Positive (+) battery
terminal
3. Negative (–) battery
terminal
4. Top battery hold down

11
Activating and Charging the
Battery
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
Warning
If the battery is not filled with electrolyte or activated, bulk
electrolyte with 1.260 specific gravity must be purchased
from a local battery supply outlet and added to the battery.
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
•Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
•Fill the battery where clean water is always
available for flushing the skin.
1. Remove the filler caps from the battery and slowly fill
each cell until electrolyte is up to the fill line.
2. Replace the filler caps and connect a 3 to 4 amp. battery
charger to the battery posts. Charge the battery at a rate
of 3 to 4 amperes for 4 to 8 hours.
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
Warning
3. When the battery is charged, disconnect the charger
from the electrical outlet and battery posts. Allow the
battery to sit for 5–10 minutes.
4. Remove the filler caps. Slowly add electrolyte to each
cell until the level is up to the fill line. Install the filler
caps.
Important Do not overfill the battery. Electrolyte will
overflow onto other parts of the machine and severe
corrosion and deterioration will result.
Installing the Battery
1. Set the battery in place, with the terminals to the outside
(Fig. 3).
2. Secure the positive cable (red) to the positive (+)
terminal with a 1/4–20 x 5/8 in. capscrew and locknut.
Incorrect battery cable routing could damage the
machine and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
•Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
•Always connect the positive (red) battery cable
before connecting the negative (black) cable.
Warning
Battery terminals or metal tools could short
against metal machine components causing sparks.
Sparks can cause the battery gasses to explode,
resulting in personal injury.
•When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the machine.
•Do not allow metal tools to short between the
battery terminals and metal parts of the
machine.
Warning
3. Secure the two small black wires and the negative cable
(black) to the negative (–) terminal of the battery with a
1/4–20 x 5/8 in. capscrew and locknut (Fig. 3).
4. Coat the terminals and mounting fasteners with
petroleum jelly to prevent corrosion. Slide the rubber
boot over the positive (+) terminal to prevent a possible
short from occurring.
5. Install the top battery hold down to side battery
hold downs and secure with washers and wing
nuts.
6. Release seat prop and lower seat.
Installing the Decals
Affix an Infield Pro®decal over each Sand Pro decal, if
desired.

12
Before Operating
If you leave the key in the ignition switch, someone
could accidently start the engine and seriously
injure you or other bystanders.
Remove the key from the ignition and disconnect
the wire from the spark plug before you do any
maintenance. Set the wire aside so that it does not
accidentally contact the spark plug.
Caution
Checking the Crankcase Oil
The engine is shipped with 1-3/4 US quarts (1.66 l) (w/
filter) of oil in the crankcase; however, the oil level must be
checked before and after the engine is first started.
The engine uses any high-quality detergent oil having the
American Petroleum Institute (API) “service classification”
SJ. The recommended viscosity (weight) is SAE 30.
1. Position the machine on a level surface.
2. Remove the engine cover.
3. Pull out the dipstick (Fig. 4) and wipe it with a clean
rag. Insert the dipstick into the tube and make sure that
it is seated fully. Remove the dipstick from the tube and
check the oil level. If the oil level is low, remove the
filler cap from the valve cover (next to the dipstick) and
add enough oil to raise the level to the FULL mark on
the dipstick.
1
Figure 4
1. Dipstick
4. Install the dipstick firmly in place.
Important The dipstick must be fully seated in the tube
to provide proper sealing of the engine crankcase. Failure
to seal the crankcase may result in engine damage.
5. Install the engine cover.
Important Check the oil level every 8 operating hours
or daily. Initially, change the oil after the first 8 hours of
operation; thereafter, under normal conditions, change the
oil every 25 hours and the filter every 100 hours. However,
change the oil more frequently when the engine is operated
in extremely dusty or dirty conditions.
Filling the Fuel Tank
Use UNLEADED Regular Gasoline suitable for automotive
use (87 pump octane minimum). Leaded regular gasoline
may be used if unleaded regular is not available.
Important Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil
with gasoline.
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
•Fill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline
that spills.
•Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1 in.
(25 mm) below the bottom of the filler neck.
This empty space in the tank allows gasoline to
expand.
•Never smoke when handling gasoline, and stay
away from an open flame or where gasoline
fumes may be ignited by a spark.
•Store gasoline in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of gasoline.
•Always place gasoline containers on the ground
away from your vehicle before filling.
•Do not fill gasoline containers inside a vehicle or
on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
•When practical, remove gas-powered equipment
from the truck or trailer and refuel the
equipment with its wheels on the ground.
•If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, rather than from a gasoline dispenser
nozzle.
•If a gasoline dispenser nozzle must be used, keep
the nozzle in contact with the rim of the fuel
tank or container opening at all times until
fueling is complete.

13
Gasoline is harmful or fatal if swallowed.
Long-term exposure to vapors can cause serious
injury and illness.
•Avoid prolonged breathing of vapors.
•Keep face away from nozzle and gas tank or
conditioner opening.
•Keep gas away from eyes and skin.
Warning
Fuel tank capacity is approximately 5-1/2 gallons (25 l).
1. Clean the area around the fuel tank cap (Fig. 5).
2. Remove the fuel tank cap.
3. Fill the tank to about 1 in. (25 mm) below the top of the
tank (bottom of the filler neck). Do not overfill. Install
the cap.
4. Wipe up any fuel that may have spilled to prevent a fire
hazard.
1
Figure 5
1. Fuel tank cap
Checking the Hydraulic System
The machine’s reservoir is filled at the factory with
approximately 3 gallons (11.4 l) of high quality hydraulic
fluid. Check the level of hydraulic fluid before the
engine is first started and daily thereafter. Appropriate
hydraulic oils are listed below.
The following list is not assumed to be all-inclusive.
Hydraulic fluids produced by other manufacturers may be
used if they can cross reference to find an equivalent to the
products listed. Toro will not assume responsibility for
damage caused by improper substitutions, so use only
products from reputable manufacturers who will stand
behind their recommendation.
Multigrade Hydraulic Fluid—ISO VG 46
Normal Climate: 05F (–185C) to 1105F (435C)
Mobil DTE 15M
Amoco Rykon Premium ISO 46
Chevron Rykon Premium Oil ISO 46
Conoco Hydroclear AW MV 46
Exxon Univis N46
Pennzoil AWX MV46
Shell Tellus T 46
Texaco Rando HDZ 46
Important The ISO VG 46 Multigrade fluid has been
found to offer optimal performance in a wide range of
temperature conditions. For operation in consistently high
ambient temperatures, 65°F (18°C) to 120°F (49°C), ISO
VG 68 hydraulic fluid may offer improved performance.
Note: Many hydraulic fluids are almost colorless, making it
difficult to spot leaks. A red dye additive for the hydraulic
system oil is available in 2/3 oz. (20 ml) bottles. One bottle
is sufficient to 4–6 gal (15–23 l) of hydraulic oil. Order Part
No. 44-2500 from your Authorized Toro Distributor.
1. Remove the cap from the hydraulic oil reservoir
(Fig. 6).
1
Figure 6
1. Oil reservoir cap
2. Check the oil level in the reservoir. The oil level should
be up to the top of the cone point on the tank screen.
3. If the fluid level is low, slowly fill the reservoir with the
appropriate hydraulic fluid until the level reaches the
bottom of the screen. Do not overfill.
4. Install the reservoir cap.
Important To prevent system contamination, clean the
top of the hydraulic oil containers before puncturing.
Ensure that the pour spout and funnel are clean.

14
Checking the Tire Pressure
Check the tire pressure before operating the machine. The
correct air pressure in the front and rear tires is 4–6 psi
(28–41 kPa).
1
Figure 7
1. Air valve
Operation
Note: Determine the left and right sides of the machine
from the normal operating position.
Using the Controls
Traction and Stopping Pedal
The traction pedal (Fig. 8) has 3 functions: to make the
machine move forward, to move it backward, and to stop
the machine. Using the heel and toe of the right foot,
depress the top of the pedal to move forward and the
bottom of pedal to move backward or to assist in stopping
when moving forward (Fig. 9). Also, allow the pedal to
move or move it to the neutral position to stop the machine.
For operator comfort, do not the rest heel of the foot on
reverse when operating forward (Fig. 10).
1
Figure 8
1. Traction and stopping pedal
Figure 9
Ground speed is proportionate to how the far traction pedal
is depressed. For maximum ground speed, the pedal must
be fully depressed while the throttle is in the Fast position.
To get maximum power or when ascending a hill, have the
throttle in the Fast position while depressing the pedal
slightly to keep the engine RPM high. When the engine
RPM begins to decrease, release the pedal slightly to allow
the RPM to increase.

15
Important For maximum pulling power, the throttle
should be in the Fast position and the traction pedal just
barely depressed.
Use the maximum ground speed only when driving
from one area to another.
Maximum speed is not recommended when using
an attached or towed implement.
Caution
Important Do not operate in reverse with the
implement in the down (operating) position, or the
implement could be severely damaged.
Ignition Switch
The ignition switch (Fig. 10), used to start and stop the
engine, has three positions: Off, Run, and Start. Rotate the
key clockwise to the Start position to engage the starter
motor. Release the key when the engine starts. The key will
move automatically to the On position. To shut the engine
off, rotate the key counterclockwise to the Off position.
6
3
2
4
1
5
Figure 10
1. Ignition switch
2. Throttle control
3. Choke control
4. Lift lever
5. Parking brake
6. Hour meter
Choke Control
To start a cold engine, close carburetor choke by moving
choke control (Fig. 10) forward to the “CLOSED” position.
After engine starts, regulate choke to keep engine running
smoothly. As soon as possible, open the choke by pulling
upward to the “OPEN” position. A warm engine requires
little or no choking.
Throttle Control
The throttle control lever (Fig. 10) connects to and operates
the throttle linkage to the carburetor. The control has 2
positions: Slow and Fast. The engine speed can be varied
between the 2 settings.
Note: The engine cannot be stopped by the throttle control.
Lift Lever
To raise the implement, pull the lift lever (Fig. 10) back; to
lower the implement, push the lever forward. For the float
position, move the lever into the detent position. When the
desired position is attained, release the lever and it will
return to neutral.
Note: The machine has a double-acting lift cylinder. Down
pressure can be applied to the implement for certain
operating conditions.
Parking Brake
To engage the parking brake (Fig. 10), pull back on the
lever. To disengage it, push the lever forward.
Hour Meter
The hour meter, located under seat, (Fig. 10) indicates the
total hours of machine operation. The hour meter starts to
function whenever the key switch is rotated to the On
position.
Steering Wheel Tilt Lever
Steering wheel tilt lever, (Fig. 11) on left side of steering
column, allows steering wheel to be adjusted for operator
comfort.

16
1
Figure 11
1. Steering wheel tilt lever
Seat Adjustment
Move the lever on the left side of the seat forward, slide the
seat to the desired position, and release the lever to lock the
seat into position.
1
Figure 12
1. Seat adjusting lever
Fuel Shutoff Valve
Close the fuel shutoff valve (Fig. 13) when storing the
machine.
1
Figure 13
1. Fuel shutoff valve
Starting and Stopping the
Engine
1. Remove your foot from the traction pedal, make sure
that the pedal is in the neutral position, and engage the
parking brake.
2. Push the choke lever forward to the On position (when
starting a cold engine) and the throttle lever to the Slow
position.
3. Insert the key into the ignition switch and rotate it
clockwise to start the engine. Release the key when the
engine starts. Regulate the choke to keep the engine
running smoothly.
Important To prevent overheating of the starter motor,
do not engage the starter longer than 10 seconds. After 10
seconds of continuous cranking, wait 60 seconds before
engaging the starter motor again.
4. When the engine is started for the first time, or after an
overhaul of the engine, operate the machine in forward
and reverse for 1 to 2 minutes. Also operate the lift
lever to be sure of proper operation of all parts.
5. To stop the engine, move the throttle control to the Slow
position and rotate the ignition key to Off. Remove the
key from the switch to prevent accidental starting.
6. Close the fuel shutoff valve before storing the machine.
Shut the engine off and wait for all moving parts to
stop before checking for oil leaks, loose parts, and
other malfunctions.
Caution

17
Checking the Interlock System
Operation
If safety interlock switches are disconnected or
damaged the machine could operate unexpectedly
causing personal injury.
•Do not tamper with the interlock switches.
•Check the operation of the interlock switches
daily and replace any damaged switches before
operating the machine.
•Replace switches every two years regardless of
whether they are operating properly or not.
Caution
The purpose of the interlock system is to prevent the engine
from cranking or starting unless the traction pedal is in the
neutral position.
1. Check the interlock operation in a wide open area free
of debris and bystanders. Stop the engine.
2. Sit on the seat. Depress the traction pedal in forward
and reverse while trying to start the engine. If the
engine cranks, there may be a malfunction in the
interlock system. Repair it immediately. If the engine
does not crank, the system is operating correctly.
Towing the Machine
In case of emergency, the machine can be towed for a short
distance. However, we do not recommend this as a standard
procedure.
Important Do not tow the machine faster than
2–3 MPH (3–5 km/h) because the drive system may be
damaged. If the machine must be moved a considerable
distance, transport it on a truck or trailer. The tires may
lock up if the machine is towed too fast. If this occurs, stop
towing the machine and wait for the traction circuit
pressure to stabilize before resuming towing at a slower
speed.
Break-In Period
Only 8 hours of operating time is required for the break-in
period.
Since the first hours of operation are critical to future
dependability of the machine, monitor its functions and
performance closely so that minor difficulties, which could
lead to major problems, are noted and can be corrected.
Inspect the machine frequently during break-in for signs of
oil leakage, loose fasteners, or any other malfunction.
Operating Characteristics
Practice driving the machine because its operating
characteristics are different than some utility vehicles. Two
points to consider when operating the vehicle are
transmission and engine speed.
To maintain somewhat constant engine RPM, depress the
traction pedal slowly. This allows the engine to keep up
with the ground speed of the vehicle. By contrast, pushing
down quickly on the traction pedal will reduce engine RPM
and, as a result, there will not be enough torque-power to
move the vehicle. Therefore, to transfer maximum power to
the wheels, move the throttle to Fast and slightly depress
the traction pedal. By comparison, maximum ground speed
with no load results when the throttle is in the Fast position
and the traction pedal is slowly but fully depressed. In
summary, always keep the engine RPM high enough to
deliver maximum torque-power to the wheels.
Operating the machine demands attention to
prevent tipping or loss of control.
•Use care when entering and leaving sand traps.
•Use extreme caution around ditches, creeks, or
other hazards.
•Use caution when operating the machine on a
steep slope.
•Reduce your speed when making sharp turns or
when turning on hillsides.
•Avoid sudden stops and starts.
•Do not go from reverse to full forward without
first coming to a complete stop.
Caution
Inspecting and Cleaning the
Machine
At the completion of operation, thoroughly wash the
machine with a garden hose—without a nozzle—so that
excessive water pressure will not cause contamination and
damage to the seals and bearings.
Make sure that the cooling fins and area around the engine
cooling air intake are kept free of debris. After cleaning,
inspect the machine for possible hydraulic fluid leaks,
damage, or wear to hydraulic and mechanical components.

18
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule
Maintenance Service
Interval Maintenance Procedure
After first 8 hours
•Change the engine oil.
•Torque the wheel lug nuts.
•Replace the hydraulic oil filter.
Every 25 hours
•Check the battery fluid level.
•Check the battery cable connections.
•Change the engine oil.
•Lubricate the front wheel bearing.
•Lubricate the traction control linkage.
Every 100 hours
•Replace the engine oil filter
•Inspect the remote air filter element.
•Inspect the engine air filter element.
•Lubricate the steering shaft grease fitting.
•Check the steering chain adjustment.
•Torque the wheel lug nuts.
Every 400 hours
•Change the hydraulic oil.
•Replace the hydraulic oil filter.
•Replace the remote air filter element.
•Replace the engine air filter element.
Every 800 hours
•Replace the spark plugs.
•Replace the fuel filter.
•Decarbon the combustion chamber.
•Adjust the valves and torque head.
•Check the engine RPM (at idle and full throttle).
•Drain and clean the fuel tank.
Every 1500 hours or 2
years, whichever occurs
first
•Replace moving hoses.
•Replace the traction safety switch.
Important Refer to your engine operator’s manual for additional maintenance procedures.
Caution
If you leave the key in the ignition switch, someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug before you do any
maintenance. Set the wire aside so that it does not accidentally contact the spark plug.

19
Daily Maintenance Checklist
Duplicate this page for routine use.
For the week of:
Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun.
Check safety interlock operation.
Check steering operation.
Check the engine oil level.
Check the air filter/pre-cleaner condition.
Clean the engine cooling fins.
Check unusual engine noises.
Check unusual operating noises.
Check the hydraulic system oil level.
Check the hydraulic hoses for damage.
Check for fluid leaks.
Check the fuel level.
Check the tire pressure.
Check instrument operation.
Touch up damaged paint.
Notation for Areas of Concern
Inspection performed by:
Item Date Information
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

20
Lubricating the Machine
The machine has 3 grease fittings that must be lubricated
regularly with No. 2 General Purpose Lithium Base Grease.
Lubricate the front wheel bearing and traction control
linkage after every 25 hours of operation. Lubricate the
steering chain sprocket shaft every 100 hours.
Lubricate the following bearings and bushings:
•Front wheel bearing (Fig. 14)
•Traction control linkage (Fig. 15)
•Steering chain sprocket shaft (Fig. 16)
1. Wipe the grease fitting clean so that foreign matter
cannot be forced into the bearing or bushing.
2. Pump grease into the bearing or bushing.
3. Wipe up excess grease.
Figure 14
Figure 15
Figure 16
Note: Do not lubricate the steering chain unless it becomes
stiff because of rust. If the chain rusts, it may be lubricated
lightly with a dry-type lubricant.
Changing the Engine Oil and
Filter
Change the oil initially after the first 8 hours of operation;
thereafter change the oil every 25 hours and the filter every
100 hours.
1. Park the machine on a level surface and turn the engine
off.
2. Remove the drain plug (Fig. 17) and let oil flow into a
drain pan. When the oil stops, install the drain plug.
3. Remove the oil filter (Fig. 17). Apply a light coat of
clean oil to the new filter gasket.
1
2
Figure 17
1. Drain plug 2. Oil filter