Toro Reelmaster 7000-D User manual

FormNo.3417-124RevA
Reelmaster®7000-D4-Wheel
DriveTractionUnit
ModelNo.03780—SerialNo.400380001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3417-124*A

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedlawnsingolf
courses,parks,sportselds,andoncommercial
grounds.Itisnotdesignedforcuttingbrush,mowing
grassandothergrowthalongsidehighways,orfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Important:Tomaximizesafety,performance,
andproperoperationofthismachine,youmust
carefullyreadandfullyunderstandthecontents
ofthisOperator’sManual.Failuretofollow
theseoperatinginstructionsortoreceiveproper
trainingmayresultininjury.Formoreinformation
onsafeoperatingpractices,includingsafetytips
andtrainingmaterials,gotowww.Toro.com.
YoumaycontactTorodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontherightfrontframememberoftheproduct.Write
thenumbersinthespaceprovided.
g009699
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
Engine-EmissionCertication.............................4
SafetyandInstructionalDecals..........................4
Setup......................................................................10
1AdjustingtheSupportRollers..........................11
2ReplacingtheWarningDecalforCE
Compliance....................................................11
3InstallingtheHoodLockforCE
Compliance....................................................11
4InstallingtheCuttingUnits..............................13
5AdjustingtheTurf-Compensation
Spring...........................................................16
6UsingtheCutting-UnitKickstand....................17
7GreasingtheMachine....................................18
8CheckingtheFluidLevels..............................18
9UsingtheGaugeBar......................................18
ProductOverview...................................................19
Controls...........................................................19
Specications..................................................26
TractionUnitSpecications..............................26
Attachments/Accessories.................................26
Operation................................................................27
BeforeOperationSafety...................................27
FillingtheFuelTank..........................................27
CheckingtheHydraulicSystem........................28
CheckingtheEngine-OilLevel..........................29
CheckingtheCoolingSystem...........................29
CheckingtheTirePressure...............................30
DuringOperationSafety...................................30
StartingandShuttingOfftheEngine.................31
EngineSpeedSwitch........................................32
CuttingGrasswiththeMachine........................32
DieselParticulateFilterRegeneration...............32
AdjustingtheLift-ArmCounterbalance.............41
AdjustingtheLift-ArmTurnaround
Position.........................................................41
FoldingtheRollBar..........................................42
CheckingtheInterlockSwitches.......................42
AfterOperationSafety......................................43
PushingorTowingtheMachine........................43
HaulingtheMachine.........................................45
IdentifyingtheJackingPoints...........................45
IdentifyingtheTie-DownPoints........................45
OperatingCharacteristics.................................45
OperatingTips.................................................45
Maintenance...........................................................47
RecommendedMaintenanceSchedule(s)...........47
DailyMaintenanceChecklist.............................48
ServiceIntervalChart.......................................49
Pre-MaintenanceProcedures..............................50
Pre-MaintenanceSafety...................................50
RemovingtheHood..........................................50
Lubrication..........................................................51
GreasingtheBearingsandBushings................51
EngineMaintenance...........................................52
EngineSafety...................................................52
ServicingtheAirCleaner..................................52
ServicingtheEngineOil....................................53
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................55
FuelSystemMaintenance...................................56
DrainingtheFuelT ank......................................56
CheckingtheFuelLinesand
Connections..................................................56
ServicingtheWaterSeparator.........................56
ServicingtheFuelFilter....................................56
CleaningtheFuel-IntakeScreen.......................57
ElectricalSystemMaintenance...........................57
ElectricalSystemSafety...................................57
ChargingandConnectingtheBattery...............57
ServicingtheBattery.........................................59
CheckingtheFuses..........................................59
DriveSystemMaintenance..................................60
CheckingtheT orqueoftheWheel
Nuts..............................................................60
CheckingforEnd-PlayinthePlanetary
Drives............................................................60
CheckingthePlanetaryGear-Drive
Lubricant.......................................................61
ChangingthePlanetary-Gear-Drive
Oil.................................................................62
CheckingtheOilLeveloftheRear
Axle...............................................................63
ChangingtheOilintheRearAxle......................63
CheckingtheLubricantintheGearBoxof
theRearAxle................................................63
AdjustingtheTractionDriveforNeutral.............64
CheckingtheRear-WheelToe-In......................64
CoolingSystemMaintenance..............................65
CoolingSystemSafety.....................................65
ServicingtheEngineCoolingSystem...............65
BrakeMaintenance.............................................66
AdjustingtheServiceBrakes............................66
BeltMaintenance................................................67
ServicingtheAlternatorBelt.............................67
HydraulicSystemMaintenance...........................67
HydraulicSystemSafety...................................67
CheckingtheLeveloftheHydraulic
Fluid..............................................................67
ChangingtheHydraulicFluid............................68
ReplacingtheHydraulicFilters.........................69
CheckingtheHydraulicLinesand
Hoses............................................................70
CuttingUnitMaintenance.....................................70
CuttingUnitSafety............................................70
BacklappingtheCuttingUnits...........................70
Storage...................................................................72
PreparingtheTractionUnit...............................72
PreparingtheEngine........................................72
3

Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013(whenappropriatedecalsare
applied)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepclearofanydischargeopening.Keep
bystandersandpetsasafedistanceawayfrom
themachine.
•Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
•Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthisOperator’sManual.
Engine-Emission
Certication
TheengineinthismachineisEPATier4Finaland
EUStage3bcompliant.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal117-4763
117-4763
1.Toengagetheparking
brake,securethebrake
pedalswiththelockingpin,
presstheparkingbrake
pedals,andengagethe
toepedal.
2.Todisengagetheparking
brake,disengagethe
lockingpinandreleasethe
pedals.
decal93-6680
93-6680
decal93-6686
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
4

decal117-4765
117-4765
1.ReadtheOperator'sManual.
2.Donotusestartingaids.
decal117-4766
117-4766
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal117-2718
117–2718
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal93-6688
93–6688
1.Warning—readthe
Operator’sManualbefore
performingmaintenance.
2.Cuttinghazardofhandor
foot—shutofftheengine
andwaitforallmoving
partstostop.
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
decal125-8754
125–8754
1.Headlights6.Slow
2.Engage7.Lowerthecuttingunits.
3.Powertake-off(PTO)8.Raisethecuttingunits.
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
5

decal121-3887
121–3887
1.ReadtheOperator’sManual.
decal121-3884
121–3884
1.Engine—stop3.Engine—start
2.Engine—preheat
decal112-5019
112-5019
decal93-6681
93–6681
1.Cutting/dismembermenthazard—stayawayfrommoving
parts.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.
decal125-4605
125–4605
1.Powerseat,10A6.Powersupplied,10A
2.Worklight,10A7.Controller,2A
3.Engine,10A8.Powersupplied,7.5A
4.Cigarettelighter,10A9.Controller,2A
5.Infocenter,2A10.Enginepreheat,60A
6

decal120-1670
120-1670
1.Tractionunitspeed3.Fast
2.Slow
decal130-1651
130-1651
1.ReadtheOperator'sManualformoreinformationon
servicingthemachine.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
7

decal120-1683
120-1683
1.Warning—readtheOperator'sManual;donotoperatethe
machineunlessyouhavereceivedtraining.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removetheignitionkeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
3.Tippinghazard—slowmachinebeforeturning,donotturnat
highspeeds;lowerthecuttingunitswhendrivingdownslopes;
usearolloverprotectionsystemandweartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts,
keepallguardsandshieldsinplace.
8

decal120-1686
120-1686
(AfxoverPartNo.120-1683forCE)
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.Itisimportantthateachoperatorreviewtheslopeoperationsinstructionsintheoperator
manualandreviewtheconditionsinwhichthemachineisbeingoperatedtodetermineifthemachinemaybeoperatedintheconditions
thatdayandonthatsite.Changestoterraincanresultinachangeinslopeoperationforanymachine.
1.Warning—readtheOperator'sManual;donotoperatethe
machineunlessyouhavereceivedtraining.
4.Warning—donotparkthemachineonslopes;engagethe
parkingbrake,lowerthecuttingunits,shutofftheengine,and
removetheignitionkeybeforeleavingthemachine.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
5.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
3.Tippinghazard—donotturnathighspeeds;donotdriveup
ordownslopesgreaterthan16degrees;donotdriveacross
slopesgreaterthan22degrees;lowerthecuttingunitswhen
drivingdownslopes;usearolloverprotectionsystemand
weartheseatbelt.
6.Entanglementhazard,belt—stayawayfrommovingparts,
keepallguardsandshieldsinplace.
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Adjustthesupportrollers.
2Warningdecal1ReplacethedecalforCECompliance.
Hood-lockbracket1
Rivet2
Screw(1/4x2inch)1
Flatwasher(1/4inch)2
3
Locknut(1/4inch)1
InstallthehoodlockforEuropeanCE
Compliance.
Fronthoseguide(right)1
4Fronthoseguide(left)1Installthecuttingunits.
5Nopartsrequired–Adjusttheturf-compensationspring.
6Cutting-unitkickstand1Usethecutting-unitkickstand.
7Nopartsrequired–Greasethemachine.
8Nopartsrequired–Checkthelevelsoftherearaxle
lubricant,hydraulicuid,andengineoil.
9Gaugebar1Usethegaugebartoadjustthecutting
unit.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readthemanualbeforeoperatingthemachine.
Engineowner'smanual1Readthemanualbeforeoperatingtheengine.
DeclarationofConformity1ThisdocumentindicatesCEcompliance.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
10

1
AdjustingtheSupport
Rollers
NoPartsRequired
Procedure
Dependingonwhatwidthcuttingunitsaretobe
installedonthetractionunit,adjustthesupportrollers
asfollows:
Parkthemachineonalevelsurface,engagethe
parkingbrake,shutofftheengine,andremovethe
key.
•Ifusing27inchcuttingunits,installtherollersin
theuppermountingholesofthesupportassembly
channels(Figure3).
•Ifusing32inchcuttingunits,installtherollersin
thelowermountingholesofsupportassembly
channels(Figure3).
g019541
Figure3
1.Supportassemblychannel3.Usethisholefor32inch
cuttingunits.
2.Usethisholefor27inch
cuttingunits.
2
ReplacingtheWarning
DecalforCECompliance
Partsneededforthisprocedure:
1Warningdecal
Procedure
OnmachinesrequiringCECompliance,afxtheCE
warningdecal(PartNo.120-1686)overthestandard
warningdecal(PartNo.120-1683).
3
InstallingtheHoodLockfor
CECompliance
Partsneededforthisprocedure:
1Hood-lockbracket
2Rivet
1Screw(1/4x2inch)
2Flatwasher(1/4inch)
1Locknut(1/4inch)
Procedure
1.Unhookthehoodlatchfromthehood-latch
bracket(Figure4).
11

g200373
Figure4
1.Hoodlatch
2.Removethe2rivetssecuringthehood-latch
brackettothehood(Figure5).
g012628
Figure5
1.Hood-latchbracket2.Rivets
3.Removethehood-latchbracketfromthehood.
4.Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood.
Note:Thelockbracketmustbeagainstthe
hood(Figure5).
Donotremoveboltandnutassemblyfromthe
lock-bracketarm.
g012629
Figure6
1.CElockbracket2.Boltandnutassembly
5.Alignthewasherswiththeholesontheinsideof
thehood.
6.Rivetthebracketsandthewasherstothehood
(Figure6).
7.Hookthelatchontothehood-latchbracket
(Figure7).
g012630
Figure7
1.Hoodlatch
8.Screwtheboltintotheotherarmofhood-lock
brackettolockthelatchinposition(Figure8).
12

g012631
Figure8
1.Bolt3.Armofthehood-lock
bracket
2.Nut
9.Tightentheboltsecurelybutdonottightenthe
nut.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
1Fronthoseguide(right)
1Fronthoseguide(left)
Procedure
1.Removethereelmotorsfromtheshipping
brackets.
2.Removeanddiscardtheshippingbrackets.
3.Removethecuttingunitsfromthecartons.
4.Assembleandadjustasdescribedinthecutting
unitOperator'sManual.
5.Makesurethatthecounterweight(Figure9)is
installedtotheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g003320
Figure9
1.Counterweight
6.Allofthecuttingunitsareshippedwiththeturf
compensationspringmountedtotherightside
ofthecuttingunit.Theturfcompensationspring
mustbemountedtothesamesideofthecutting
unitasthereeldrivemotor.Repositiontheturf
compensationasfollows:
A.Removethe2carriageboltsandnuts
securingtherodbrackettothecutting-unit
tabs(Figure10).
g003949
Figure10
1.Turfcompensationspring3.Springtube
2.Rodbracket
B.Removetheangenutsecuringthe
spring-tubebolttothecarrier-frametab
(Figure10)
C.Removetheassembly.
D.Mountthespring-tubebolttotheopposite
tabonthecarrierframeandsecurewiththe
angenut.
Note:Positiontheboltheadtotheouter
sideofthetabasshowninFigure11.
13

g003967
Figure11
1.Oppositecarrierframetab2.Rodbracket
E.Mounttherodbrackettothecuttingunit
tabswiththecarriageboltsandnuts(Figure
11).Onthecuttingunit,mountthelefthose
guidetothefrontofthecuttingunittabs
whenreinstallingtherodbracket(Figure
13).
Important:OnCuttingUnit4(left
front)andCuttingUnit5(rightfront),
usetherod-bracketmountingnutsto
installthehoseguidestothefrontof
thecutting-unittabs.Thehoseguides
shouldleantowardthecentercutting
unit(Figure12throughFigure14).
g031275
Figure12
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
g015160
Figure13
1.Hoseguide(leftside
shown)
3.Nuts
2.Rodbracket
g019602
Figure14
1.Hoseguides(eachmustleantowardthecentercuttingunit)
14

Note:Wheninstallingorremovingthe
cuttingunits,makesurethatthehairpin
cotterisinstalledinthespring-rodholenext
totherodbracket.Otherwise,thehairpin
cottermustbeinstalledintheholeinthe
endoftherod.
7.Increasethesteeringontherearcuttingunits
byremovingthe2pivotspacers,hex-socket
screws,andangelocknuts(Figure15)fromthe
carrierframesoftherearcuttingunits(Cutting
Units2and3);refertoFigure12.
g033150
Figure15
1.Hex-socketscrew3.Carrierframe
2.Pivotspacer4.Flangelocknut
8.Loweralloftheliftarmscompletely.
9.Coatthecarrier-frameshaftwithcleangrease
(Figure16).
g015976
Figure16
1.Lift-armpivotyoke4.Carrier-frameshaft
2.Liftarm5.Thrustwasher
3.Klikpin
10.Forthefrontcuttingunits,slideacuttingunit
undertheliftarmwhileinsertingtheshaftof
thecarrierframeupintothelift-armpivotyoke
(Figure16).Makesurethatthethrustwasheris
inpositiononthecarrierframeshaft.
11.Securethecarrier-frameshafttothelift-arm
yokewiththeklikpin(Figure16).
12.Tolock(x)thesteeringonthecuttingunits,
securethepivotyoketothecarrierframewith
thesnapperpin(Figure17).
15

g015977
Figure17
1.Snapperpin
Note:Fixedsteeringisrecommendedwhen
cuttingonsidehills.
13.Usethefollowingprocedureontherearcutting
unitswhentheheightofcutisabove19mm
(3/4inch).
A.Removethelynchpinandwashersecuring
thelift-armpivotshafttotheliftarmand
slidethelift-armpivotshaftoutofthelift
arm(Figure18).
g003979
Figure18
1.Lift-armpivot-shaftlynchpinandwasher
B.Insertthelift-armyokeontothecarrier
frameshaft(Figure16).
C.Insertthelift-armshaftintotheliftarmand
secureitwiththewasherandthelynchpin
(Figure18).
14.Securethelift-armchaintothechainbracket
withthesnapperpin(Figure19).
Note:Usethenumberofchainlinksdescribed
inthecuttingunitOperator'sManual.
g003948
Figure19
1.Lift-armchain3.Snapperpin
2.Chainbracket
15.Coatthesplineshaftofthereelmotorwithclean
grease.
16.OilthereelmotorO-ringandinstallitontothe
motorange.
17.Installthemotorbyrotatingitclockwisesothat
themotorangesclearthebolts(Figure20).
g004127
Figure20
1.Reel-drivemotor2.Mountingbolts
18.Rotatethemotorcounterclockwiseuntilthe
angesencirclethebolts,andthentightenthe
bolts.
Important:Makesurethatthereelmotor
hosesarenottwisted,kinked,oratriskof
beingpinched.
16

5
Adjustingthe
Turf-CompensationSpring
NoPartsRequired
Procedure
Theturf-compensationspring(Figure21)transfers
theweightfromthefronttotherearroller.Thishelps
toreduceawavepatternintheturf,alsoknownas
marcellingorbobbing.
Important:Makespringadjustmentswiththe
cuttingunitmountedtothetractionunit,pointing
straightaheadandloweredtotheshopoor.
1.Makesurethatthehairpincotterisinstalledin
therearholeinthespringrod(Figure21).
Note:Whenservicingthecuttingunit,movethe
hairpincottertothespring-rodholenexttothe
turf-compensationspring.
g003863
Figure21
1.Turf-compensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthe
springroduntilthecompressedlengthofthe
springis15.9cm(6.25inches);refertoFigure
21.
Note:Whenoperatingonroughterrain
decreasethespringlengthby13mm(1/2inch).
Groundfollowingwillbeslightlydecreased.
Note:Theturfcompensationsettingwill
needtoberesetiftheHOCsettingorthe
AggressivenessofCutsettingischanged.
6
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneverthecuttingunithastobetippedtoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbaradjustingscrewsarenot
restingontheworksurface(Figure22).
g003985
Figure22
1.Cuttingunitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure23).
17

g004144
Figure23
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
7
GreasingtheMachine
NoPartsRequired
Procedure
Beforethemachineisoperated,itmustbegreasedto
ensureproperlubrication.RefertoLubrication(page
51).Failuretoproperlygreasethemachinewillresult
inprematurefailureofcriticalparts.
8
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheleveloftherearaxlelubricantbefore
theengineisrststarted,referto(page).
2.Checkthelevelofthehydraulicuidbeforethe
engineisrststarted,referto(page).
3.Checktheleveloftheengineoilbeforeandafter
theengineisrststarted,referto(page).
9
UsingtheGaugeBar
Partsneededforthisprocedure:
1Gaugebar
Procedure
Usethegaugebartoadjustthecuttingunit.Referto
thecuttingunitOperator'sManualfortheadjustment
procedures(Figure24).
18

g004552
Figure24
1.Gaugebar4.Holesusedforsettingthe
groomerheightofgroom
(HOG)
2.Height-adjustingscrew5.Holenotused
3.Nut
ProductOverview
Controls
BrakePedals
The2footpedals(Figure25)operateindividualwheel
brakesforturningassistanceandtoaidinobtaining
bettersidehilltraction.
Pedal-LockingLatch
Thepedal-lockinglatch(Figure25)connectsthe
pedalstogethertoengagetheparkingbrake.
Parking-BrakePedal
Toengagetheparkingbrake,(Figure25)connectthe
pedalstogetherwiththepedal-lockinglatch,push
downontherightbrakepedalwhileengagingthetoe
pedal.Toreleasetheparkingbrake,press1ofthe
brakepedalsuntiltheparking-brakelatchretracts.
g015074
Figure25
1.Brakepedal4.Tractionpedal
2.Pedal-lockinglatch5.Tilt-steeringpedal
3.Parking-brakepedal
TractionPedal
Thetractionpedal(Figure25)controlsforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomovebackward.Ground
speeddependsonhowfarthepedalispressed.For
noload,maximumgroundspeed,fullypressthepedal
whilethethrottleisinthefastposition.
Tostop,reduceyourfootpressureonthetraction
pedalandallowittoreturntothecenterposition.
TiltSteeringPedal
Totiltthesteeringwheeltowardsyou,pressthefoot
pedal(Figure25)down,andpullthesteeringtower
19

towardyoutothemostcomfortablepositionandthen
releasethepedal.
Mow-SpeedLimiter
Whenthemow-speedlimiter(Figure26)isippedup
itwillcontrolthemowspeedandallowthecutting
unitstobeengaged.Eachspaceradjuststhemowing
speedby½mileperhour.Themorespacersyou
have,onthetopofthebolt,thesloweryouwillgo.
Fortransport,ipbackthemow-speedlimiterandyou
willhavemaximumtransportspeed.
Speed-LimiterScrews
Adjustthescrew(s)(Figure26)tolimittheamount
thetractionpedalcanbepressedintheforwardor
reversedirectiontolimitspeed.
Important:Thespeed-limiterscrewmuststop
thetractionpedalbeforethepumpreachesfull
strokeordamagetothepumpmayoccur.
g015075
Figure26
1.Reversespeedlimiter
screw
3.Spacers
2.Forwardspeedlimiter
screw
4.Mowspeedlimiter
LowerMow/RaiseControlLever
Thislever(Figure27)raisesandlowersthecutting
unitsandalsostartsandstopsthereelswhenthe
reelsareenabledinthemowmode.Thecuttingunits
cannotbeloweredwhenthemow/transportleveris
inthetransportposition.
KeySwitch
Thekeyswitch(Figure27)has3positions:OFF,
ON/PREHEAT,andSTART.
InfoCenter
TheInfoCenterLCDdisplayshowsinformationabout
yourmachinesuchastheoperatingstatus,various
diagnosticsandotherinformationaboutthemachine
(Figure27).
PTOSwitch
ThePTOswitch(Figure27)has2positions:START
andSTOP.PushthePTObuttonforwardtoengage
thecutting-unitblades.Pushthebuttonbackto
disengagethecutting-unitblades.
g021208
Figure27
1.Lowermow/raisecontrol
lever
4.PTOswitch
2.Keyswitch5.Engine-speedswitch
3.InfoCenter6.Headlightswitch
Engine-SpeedSwitch
Theengine-speedswitch(Figure27)has2modesto
changetheenginespeed.Bymomentarilytapping
theswitch,youcanincreaseordecreasetheengine
speedin100rpmincrements.Holdtheswitchdown
tomovetheenginespeeddirectlytohighorlowidle,
dependingonwhichendoftheswitchispressed.
HeadlightSwitch
Pivottheswitchdownwardtoturnontheheadlights
(Figure27).
PowerPoint
Usethepowerpoint(Figure28)topoweroptional
12-voltelectricalaccessories.
20