Toro Workman 08303 User manual

Form No. 3454-168 Rev A
W orkman
®
MDX Lithium Utility
V ehicle
Model No. 08303 —Serial No. 400000000 and Up
Model No. 08303TC —Serial No. 400000000 and Up
Register at www .T oro.com.
Original Instructions (EN)
*3454-168*

This product complies with all relevant European
directives; for details, please see the separate product
specic Declaration of Conformity (DOC) sheet.
W ARNING
CALIFORNIA
Proposition 65 W arning
The power cord on this product contains
lead, a chemical known to the State
of California to cause birth defects
or other reproductive harm. W ash
hands after handling.
Battery posts, terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and reproductive harm. W ash
hands after handling.
Use of this product may cause exposure
to chemicals known to the State of
California to cause cancer , birth defects,
or other reproductive harm.
Introduction
This utility vehicle is intended to be primarily used
of f-highway to transport people and material loads.
Using this product for purposes other than its intended
use could prove dangerous to you and bystanders.
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. Y ou are responsible for
operating the product properly and safely .
V isit www .T oro.com for product safety and operation
training materials, accessory information, help nding
a dealer , or to register your product.
Whenever you need service, genuine T oro parts, or
additional information, contact an Authorized Service
Distributor or T oro Customer Service and have the
model and serial numbers of your product ready .
Figure 1 identies the location of the model and serial
numbers on the product. W rite the numbers in the
space provided.
Important: W ith your mobile device, you can
scan the QR code on the serial number decal (if
equipped) to access warranty , parts, and other
product information.
g312723
Figure 1
1. Model and serial number location
Model No.
Serial No.
© 2023—The T oro® Company
81 1 1 L yndale A venue South
Bloomington, MN 55420
2
Contact us at www .T oro.com.
Printed in the USA
All Rights Reserved

Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety-Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety and Instructional Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 Installing the Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Charging the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Checking the Fluid Levels and T ire
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Burnishing the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Attachments/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Before Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Performing Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking the T ire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Breaking in a New Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
During Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating the Cargo Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Monitoring the Battery-System Charge
Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Loading the Cargo Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
After Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
After Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hauling the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T owing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T owing a T railer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
T ransporting the Lithium-Ion Batteries . . . . . . . . . . . . . . 25
Understanding the Lithium-Ion Battery
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Recommended Maintenance Schedule(s) . . . . . . . . . . . 27
Daily Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Maintaining the Machine under Special
Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pre-Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Preparing the Machine for Maintenance . . . . . . . . . . . . 30
Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Accessing the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Greasing the Front Wheel Bearings . . . . . . . . . . . . . . . . . . 31
Electrical System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Using the Battery-Disconnect Switch . . . . . . . . . . . . . . . . 34
Servicing the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintaining the Lithium-Ion Batteries . . . . . . . . . . . . . . . . 34
Maintaining the Battery Charger . . . . . . . . . . . . . . . . . . . . . . . 34
Locating the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Maintaining the Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Drive System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Maintaining the T ires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Inspecting the Steering and Suspension
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Adjusting the Front Wheel Alignment . . . . . . . . . . . . . . . . 37
Checking the T ransaxle-Fluid Level . . . . . . . . . . . . . . . . . . 38
Changing the T ransaxle Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Brake Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Inspecting the Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Checking the Brake-Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . 40
Changing the Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Chassis Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Adjusting the Cargo-Bed Latches . . . . . . . . . . . . . . . . . . . . . 41
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
W ashing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Storage Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Storing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Battery Storage Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 42
3

Safety
Safety-Alert Symbol
The safety-alert symbol ( Figure 2 ) shown in this
manual and on the machine identies important safety
messages that you must follow to prevent accidents.
g000502
Figure 2
Safety-alert symbol
The safety-alert symbol appears above information
that alerts you to unsafe actions or situations and
is followed by the word DANGER ,W ARNING , or
CAUTION .
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury .
W ARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury .
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury .
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note emphasizes general
information worthy of special attention.
General Safety•This product is capable of causing personal injury
or death. Always follow all safety instructions to
avoid serious personal injury .
•Improper operation, maintenance, or poor
housekeeping of the machine may cause it to
become unstable; other factors include terrain
conditions, slope, speed, and poor operator
judgment.
•Read and understand the contents of this
Operator ’ s Manual before you start the machine.
Ensure that everyone using this product knows
how to use it and understands the warnings.
•Use your full attention while operating the
machine. Do not engage in any activity that
causes distractions; otherwise, injury or property
damage may occur .
•Do not put your hands or feet near moving
components of the machine.
•Do not operate the machine without all guards
and other safety protective devices in place and
in good working order .
•Keep bystanders and children out of the operating
area. Never allow children to operate the machine.
•Stop and shut of f the machine and remove the key
before servicing.
•Improperly using or maintaining this machine can
result in injury . T o reduce the potential for injury ,
comply with these safety instructions and always
pay attention to the safety-alert symbol , which
means Caution, W arning, or Danger—personal
safety instruction. Failure to comply with these
instructions may result in personal injury or death.
4

Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger . Replace any decal that is damaged or missing.
decal1 15-2412
1 15-2412
1. W arning—read the Operator's Manual ; no storage.
decal1 15-7739
1 15-7739
1. Falling, crushing hazard—do not carry passengers.
decal136-1 164
136-1 164
1. Do not exceed a tongue
weight of 45 kg (100 lb).
2. Do not exceed a transport
load of 363 kg (800 lb).
decal140-0924
140-0924
1. Eco mode
2. Performance mode
decal140-4590
140-4590
1. Read the Operator ’ s Manual for battery information.
decal144-0275
144-0275
1. Batteries are ammable.
decal144-0277
144-0277
1. Positive terminal 4. Do not dispose improperly .
2. Read the Operator ’ s
Manual .
5. Do not expose to re.
3. Recycle the battery .
decal145-7345
145-7345
1. Electrical shock hazard
5

decal147-4081
147-4081
1. W arning—read the
Operator's Manual .
3. Crushing hazard, cargo
box—use the prop rod to
support the cargo bed.
2. Entanglement hazard,
belt—stay away from
moving parts; keep all
guards in place.
decal147-4084
147-4084
1. T ransmission uid 3. Read the Operator's
Manual before performing
maintenance.
2. Brake uid
decal147-4085
147-4085
1. Read the Operator ’ s
Manual for fuse
information.
6. Alarm
2. Horn 7. Headlights
3. Display power
8. USB
4. Main system B+ 9. Electrical shock hazard
5. DC to DC
decal147-8185
147-8185
1. USB plug
decal145-5301
145-5301
1. Negative battery terminal
decal145-5338
145-5338
1. W arning—read the Operator ’ s Manual . 4. Electric shock hazard—do not perform maintenance on the
battery .
2. W arning—do not open the battery; do not use a damaged
battery .
5. Electric shock hazard
3. Explosion hazard—do not expose to sparks or open ame.
6

decal147-3846
147-3846
1. T urning on—1) Sit in the operator ’ s seat; 2) T urn the key
switch to the O Nposition; 3) Select a direction on the
direction-selector switch; 4) Push down on the pedal.
4. On
2. T urning of f—1) Release the pedal; 2) Engage the parking
brake; 3) T urn the key switch to the O FF position; 4) Remove
the key from the key switch.
5. Parking brake—Disengage (hold for 5 seconds)
3. Of f
decal147-4080
147-4080
1. W arning—read the Operator ’ s Manual and receive training
before operating the machine.
4. Collision hazard—do not operate the machine on public
streets, roads, or highways.
2. T ipping hazard—drive slowly on or across inclines; take turns
slowly; do not exceed speeds of 31 kph (19 mph); drive slowly
when hauling a load or when driving on uneven terrain.
5. Falling hazard—do not allow children to operate the machine.
3. Falling hazard; severing hazard of hand or foot—do not carry
passengers in the bed; do not carry a third passenger; do not
put your hands or feet outside the machine while operating.
7

Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure Description
Qty .
Use
Steering wheel
1
Screw
5
Spring
2
Wheel cover 11
Wheel clip 1
Install the steering wheel (Model
08303TC only).
2
No parts required
–
Charge the machine.
3
No parts required
–
Check the uid levels and tire pressure.
4
No parts required
–
Burnish (break-in) the brakes.
1
Installing the Steering
Wheel
Model 08303TC Only
Parts needed for this procedure:
1
Steering wheel
5
Screw
2
Spring
1 Wheel cover
1 Wheel clip
Procedure
Refer to Figure 3 for this procedure.
1. Place the steering wheel on the steering shaft.
Ensure that the steering wheel is centered
(i.e., the at bottom should be parallel with the
ground).
2. Use the locknut to secure the steering wheel to
the steering shaft.
3. T orque the locknut to 27 N∙m (20 ft-lb).
4. Use 2 screws and 2 springs to secure the wheel
clip to the wheel cover .
5. Use 3 screws to secure the wheel cover to the
steering wheel.
6. T orque the 5 screws to 0.6 N∙m (5 in-lb).
8

g410793
Figure 3
1. Steering shaft
5. Wheel clip
2. Screw
6. Locknut
3. Spring 7. Steering wheel
4. Wheel cover
2
Charging the Machine
No Parts Required
Procedure
Charge the machine; refer to Understanding the
Lithium-Ion Battery Charger ( page 25 ) .
3
Checking the Fluid Levels
and T ire Pressure
No Parts Required
Procedure
1. Check the brake-uid level before you rst start
the machine; refer to Checking the Brake-Fluid
Level ( page 40 ) .
2. Check the transaxle-uid level before you
rst start the machine; refer to Checking the
T ransaxle-Fluid Level ( page 38 ) .
3. Check the air pressure in the tires; refer to
Checking the T ire Pressure ( page 17 ) .
4
Burnishing the Brakes
No Parts Required
Procedure
T o ensure optimum performance of the brake system,
burnish (break-in) the brakes before use.
1. Bring the machine up to full speed, apply the
brakes to rapidly stop the machine without
locking up the tires.
2. Repeat this procedure 10 times, waiting 1 minute
between stops, to avoid overheating the brakes.
9

Product Overview
g421022
Figure 4
1. Steering wheel 5. Operator ’ s seat
2. Cargo bed 6. Charging port
3. Hood latch 7. T owing tongue
4. Cargo-bed lever
Controls
Control Panel
Note: The steering wheel is removed from Figure
5for clarity .
g421043
Figure 5
1. Horn switch 5. Display
2. Light switch
6. USB port
3. Key switch 7. Brake pedal
4. Direction selector 8. Accelerator pedal
10