Torqeedo BaseTravel 401 S User manual

BaseTravel 401 S
BaseTravel 401 L
BaseTravel 801 S
BaseTravel 801 L
Operating Manual
(English)

3
Operating Manual BaseTravel 401/801
1. Contents
1. Contents
2. Important safety and handling instructions 4
3. Introduction 6
4. About this instruction manual 7
5. Conformity declaration 7
6. Warranty conditions 8
6.1 Extent of warranty 8
6.2 Warranty process 9
7. Equipment and operating elements 10
7.1 Supply scope 10
7.2 Plan of operating elements 11
8. Starting up 12
8.1 Assembly of the drive 12
8.2 Basic information on battery supply 12
8.3 Connecting the BaseTravel 401 to lead batteries (acid, gel, AGM) 14
8.4 Connecting the BaseTravel 801 to lead batteries (acid, gel, AGM) 16
8.5 Connecting the BaseTravel 801 to a Torqeedo
Power 26-77 lithium-manganese battery 17
8.6 Connecting the BaseTravel 401 and 801 to lithium-manganese
replacement batteries from the Torqeedo Travel series 18
8.7 Fitting the outboard motor to the boat 18
9. Operation 20
9.1 Transom bracket 20
9.2 Tiller 20
9.3 Pylon 22
9.4 Battery adapter cable set including fuse 23
9.5 Optimum submergence depth and travel behaviour 24
10. Dismantling 25
11. Storage and care instructions 25
11.1 Corrosion protection 25
11.2 Other care instructions 26
12. Trouble shooting 27
13. Technical data 28
14. Disposal instructions 29
15. Accessories 29
16. Torqeedo Service Centers 32

4Operating Manual BaseTravel 401/801
2. Important safety and operating instructions
Important safety instructions
Torqeedo motors are designed to operate safely and reliably as long as they are used
according to the operating manual. Please read this manual carefully before you start
the motor. Ignoring these instructions can cause property damage or personal injury.
Torqeedo accepts no liability for damage caused by actions that contradict this
operating manual.
To ensure safe operation of the motor:
•Familiarize yourself with all the motor controls. You should be able to stop the motor
quickly if necessary.
•If you link together several batteries for the power supply of your BaseTravel,
always ensure you only combine similar batteries (the same capacity, same age, same
manufacturer, same charge condition). Different charge conditions between batteries
linked together can, when the batteries are linked up, lead to extremely high
compensating currents or overloading that overload cables and plugs or the battery
itself. In extreme cases, this can cause fires and injuries. Therefore always follow the
instructions in section 8.2 to 8.5 of this operating manual.
•The cable cross-section for battery link-ups must be at least 6mm2.
• Only allow adults who have been instructed on how to operate the motor or have
read the operating instructions to run it.
• Follow the boat manufacturer‘s instructions on the permissible motorisation of your
boat. Do not exceed the capacity limits.
• Stop the engine immediately if someone goes overboard.
• Do not run the motor if someone is in the water near the boat.
• Do not use the motor as a lashing point for your boat. Do not use the motor as a
handle for lifting or carrying smaller boats
•Do not submerge the battery adapter cable set in water or other liquids.

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Operating Manual BaseTravel 401/801
2. Important safety and operating instructions
Important operating instructions
Here are the most important instructions on operating Torqeedo BaseTravel Motors.
Apart from these instructions, please observe the complete operating instructions to
prevent damage to your motor.
• Only run the motor when the propeller is under water. If it is run in the air, the shaft
sealant rings that seal the motor to the drive shaft may become damaged. If the motor
is run in the air for a longer period, the motor itself can overheat.
•When mounted, the battery adapter cable set is protected against rain and spray water.
Do not submerge it and keep the contacts dry. If water enters the battery adapter via
the contacts, this can cause irreparable damage to the electronics. If liquid has entered
the battery, first drain off the liquid through the adapter openings. Then dry it in a dry,
warm environment up to a maximum of 80°C before you use it again.
•After use, remove the battery adapter from the shaft head. This completely cuts the
power supply to the motor and prevents the batteries from discharging during storage.
• After use, always take the motor out of the water. You can do this using the tilt mecha-
nism of the transom mount.
•After use in salt or brackish water, rinse the motor (but never the adapter) with fresh
water.
•Occasionally use contact spray to care for the adapter contacts, the shaft head contacts
and the steering cable plug. If you use the motor in salt or brackish water, we
recommend applying contact spray once a month.
•Only store the motor in a dry condition.
• If the motor malfunctions, first switch the tiller control to the stop position for approx.
2 seconds. The stop setting has a reset function and may correct minor faults itself.
•If you have a problem with your motor, please follow the instructions in this manual for
handling warranty claims.

6Operating Manual BaseTravel 401/801
3. Introduction
Dear customer,
We are delighted that you have chosen our motor. In terms of drive technology and
efficiency, your Torqeedo BaseTravel outboard motor is cutting-edge technology It has
been designed and manufactured with the utmost care and with a special focus on
comfort, user-friendliness and safety, then exhaustively tested before delivery.
Please take the time to read these operating instructions carefully so that you can use the
motor properly and enjoy it for a long time.
We constantly strive to improve Torqeedo products. Should you have any comments on
the design and use of our products, we would be pleased to hear from you. Please contact
our Customer Services if you have any questions on Torqeedo products
([email protected]).
We hope you have a lot of fun with this product.
Yours,
Dr. Friedrich Böbel Dr. Christoph Ballin
Geschäftsführender Gesellschafter Geschäftsführender Gesellschafter

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Operating Manual BaseTravel 401/801
3. Introduction 4. About this instruction manual 5. Conformity declaration
4. About this instruction manual
This instruction manual will help you use your Torqeedo BaseTravel 401/801 safely and
efficiently. All information is given according to our latest knowledge. Subject to technical
changes.
•Highlights a danger or process which could lead to injury
or property damage
•Highlights a danger or process which could lead to property damage
5. Conformity declaration
We, Torqeedo GmbH, with sole responsibility, declare the conformity of the BaseTravel
401/801 product range with the following provisions:
Small water vehicles
Electrical systems
Low-voltage direct current (DC) systems
DIN EN ISO 10133:2000
Starnberg, February 2007
Managing Director‘s signature
The aforementioned company holds the following technical documents available for
viewing:
- Required operating manual
- Plans/software source code (EU authorities only)
- Inspection records (EU authorities only)
- Other technical documentation (EU authorities only)

8Operating Manual BaseTravel 401/801
6. Warranty conditions
6.1 Extent of warranty
Torqeedo GmbH, Petersbrunner Straße 3a in D-82319 Starnberg, Germany, guarantees the
final purchaser of a Torqeedo outboard motor that the product is free from material and
manufacturing faults during the period stated below. Torqeedo will indemnify the final
purchaser for any expense for the repair of a material or manufacturing fault. This
indemnification obligation does not cover the incidental costs of a warranty claim or any
other financial losses (e.g. costs for towing, telecommunications, food, accommodation,
loss of earnings, loss of time etc.).
The warranty ends two years after the date on which the product was delivered to the final
purchaser. Products that are used commercially or by public authorities - even if only
temporarily - are excluded from this two-year warranty. In these cases, the statutory
warranty applies. The right to claim under warranty runs out six months after discovery of
a fault.
Torqeedo decides whether faulty parts are repaired or replaced. Distributors and dealers
who repair Torqeedo motors have no authority to make legally binding statements on
behalf of Torqeedo.
Normal wear and tear and routine servicing are excluded from the warranty.
Torqeedo is entitled to refuse a warranty claim if
• the warranty was not correctly submitted (especially failure to contact Torqeedo before
sending back goods, failure to present a completely filled-in warranty certificate and
proof of purchase, see Warranty process),
• the product was not treated in accordance with the instructions
• the safety, operating and care instructions in the manual were not observed
• the product was in any way altered or modified or parts and accessories were added that
are not expressly permitted or recommended by Torqeedo
• previous services or repairs were not carried out by firms authorized by Torqeedo, or
non-original parts were used unless the consumer can prove that the facts that led to the
warranty being void did not affect the development of the fault.

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Operating Manual BaseTravel 401/801
As well as the rights arising from this warranty, the customer also has legal warranty claim
rights arising from the purchase contract with the dealer which are not hampered by this
warranty.
6.2 Warranty process
Adhering to the following warranty process is a prerequisite to the satisfaction of any
warranty claims.
Before dispatching any apparently faulty goods, it is imperative to coordinate the delivery
with Torqeedo Services. You can contact us by phone, email or post. You can find the
contact details on the back of this manual. Please note that we are unable to deal with pro-
ducts of which we have not been notified and will therefore refuse to accept delivery.
To check a warranty claim and to process a warranty, we require a completed warranty
certificate as well as proof of purchase.
•The warranty certificate attached to this operating manual must show contact details,
product details, serial number and a brief description of the problem.
• Proof of purchase must indicate the purchase and the date of purchase (e.g. till receipt,
invoice or receipt).
For returning the motor to the Service Centre, we recommend keeping the original
Torqeedo packaging.
We are available to answer any questions regarding the warranty process - simply use the
details on the back cover.
6. Warranty conditions

10 Operating Manual BaseTravel 401/801
7. Equipment and operating elements
7.1 Supply scope
The full supply scope of your Torqeedo BaseTravel should include the following parts:
• Shaft assembly group
• Transom bracket assembly group
• Tiller assembly group
• Battery adapter cable set assembly group
• Connection cable for serial connection of two 12 V batteries (only for BaseTravel 801)
• Tiller handle
• 2 bolts (for fixing the battery adapter cable set)
• 2 on/off pins
• Allen key
• Operating instructions
• Warranty certificate
• Packaging