Torqeedo Travel 503 L User manual

Thank you very much for your cooperation, the Torqeedo Service
Europe & international: service_in[email protected] T +49
- 8153 - 92 15 - 126 F
+49 - 8153 - 92 15 - 329
A list of Certified Service Centres can be found under www.torqeedo.com, Service Center
North America : [email protected] T [phone]
F [phone]
A list of Certified Service Centers can be found under www.torqeedo.com, Service Center

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Dear customer,
We are delighted that you have chosen our outboard. Your Torqeedo Travel outboard motor is state-of-
the-art in terms of motor-, battery-, and propeller-technology. It has been designed and manufactured
with the utmost care and with a special focus on comfort, user-friendliness and safety, then
comprehensively tested before delivery.
Please take the time to read this operating manual carefully so that you can use the motor properly and
enjoy it for a long time.
We hope you have a lot of fun on the water with your Torqeedo Travel.
Your Torqeedo Team
Contents
1. Important safety and operating information .......................................................... 42
2. Information required by law ..................................................................................... 44
4.1 Identification and technical data ........................................................................ 44
4.2 Conformity declaration ...................................................................................... 46
3. Equipment and operating elements ......................................................................... 47
3.1 Delivery scope ...................................................................................................... 47
3.2 Plan of operating elements ................................................................................. 47
4. Starting up .................................................................................................................. 48
5. Operation .................................................................................................................... 50
5.1 Normal operation ................................................................................................ 50
5.2 Multifunctional display with beep ...................................................................... 50
5.3 Tilting the motor and fixing the steering ........................................................... 52
5.4 Operating the batteries ....................................................................................... 53
5.4.1 Battery safety instructions ........................................................................... 53
5.4.2 General information on batteries .............................................................. 54
5.4.3 Charging the batteries from the mains ..................................................... 55
5.4.4 Charging the batteries from the on-board batteries ................................ 56
5.4.5 Charging the batteries using solar energy ................................................ 57
5.4.6 Power supply to a device via USB supply connection ............................. 57 5.5 Unusual
functions/emergency situations ......................................................... 58

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5.6 Error messages/trouble shooting ...................................................................... 59
6. Dismantling ............................................................................................................... 60
7. Storage and care instructions .................................................................................. 61 7.1 Corrosion
protection, care, maintenance ......................................................... 61
7.2 Caring for the battery ......................................................................................... 61
7.3 Changing the propeller ...................................................................................... 62
8. Warranty terms .......................................................................................................... 63 8.1 Extent of
warranty .............................................................................................. 63 8.2 Warranty process
............................................................................................... 64
9. Accessories ................................................................................................................ 65
10. Decommissioning the product / disposal ............................................................... 66
10.1 Disposing of waste electrical and electronic equipment ............................... 66
10.2 Disposing of of batteries .................................................................................. 67
11. Torqeedo Service Centers ......................................................................................... 68
1. Important safety and operating instructions
Torqeedo motors are designed to operate safely and reliably as long as they are used according to the
operating manual. Please read this manual carefully before you start the motor. Ignoring these
instructions can cause property damage or personal injury. Torqeedo accepts no liability for any damage
caused by actions that contradict this operating manual.
To ensure safe operation of the motor:
•Check the status and function of the outboard motor before
each use.
•The magnetic kill switch stops the motor immediately. The
propeller then comes to a stop. You can only start the motor again if
you first replace the magnetic key and then move the tiller handle to the central position (stop
position).
•Please note that the GPS-based range calculation is
subject to constant currents and winds. Changes to the direction of travel,
currents, and wind directions may significantly affect the displayed remaining range.
•If you are running the motor at full throttle in
high ambient temperatures, the motor may reduce speed automatically
to reduce battery temperature. A blinking thermometer in the display informs about this operation
(temperature protection mode).

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•Familiarize yourself with all the motor controls. For instance,
you should be able to stop the motor quickly if necessary.
•Only allow adults who have been instructedon how to
operate the motor to run it.
•Follow the boat manufacturer’s instructions on the permissible
motorization of your boat. Do not exceed the capacity limits.
•Stop the motor immediately if someone goes overboard.
•Never operate the motor if someone is in the water
close to the boat.
•Do not open the battery casing; protect the battery pack
from mechanical damage. If the battery casing is damaged:
-Do not use or charge the battery any more, there is a risk of fire.
-Avoid contact with potentially exposed electrolyte or powder from inside the battery. If you get in
contact with electrolyte or powder on the skin or in the eyes, flush thoroughly with fresh water.
Then seek medical assistance.
-Contact a Torqeedo Service Center for disposal instructions.
•Only charge the battery on non-flammable ground under adult
supervision.
•Only charge the battery at environmental temperatures between 0°C
and 45°C (between 32°F and 113°F).
•Please note that since 2009 lithium batteries with a capacity of
>100 Wh may no longer be carried as luggage in passenger planes
(neither as hand luggage nor in the hold).
The battery supplied with this product exceeds this threshold and may therefore not be transported in
passenger planes.
•The battery of your Travel motor has been classified hazardous
material according to UN Class 9. If you ship batteries with transportation
companies, use original packaging with respective warning labels. Private transportation is not affected
by regulation. Ensure that the battery is stored in a way that the battery casing is not damaged during
transport.
•In addition to these selected warnings, please comply with the
complete operating manual.
There follows a selection of the most important instructions for handling Torqeedo Travel motors. Apart
from these instructions, please observe the complete operating manual to prevent damage to or by your
motor.

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•Only run the motor when the propeller is under water. If
it is run in the air for longer periods, the
shaft sealant rings that seal the motor to the drive shaft may become damaged.
•The Travel 503/1003 models are protected against dirt and water to
protection type IP67 (DIN ISO 60529) (30 minutes under water at a depth of
1 meter).
•After use, always take the motor out of the water.
The tilt mechanism can be used for this.
•After operation in salty or brackish water, wash all components
in fresh water.
•Use contact spray to care for all electronic contacts every
two months.
•Except when charging the charging socket must always be covered. To
do so please use the flap fixed to the socket.
•You extend the lifespan of your battery if you do not
expose it to hot environments for longer than necessary.
•Comply with the following rules if you are storing
your battery for a longer period of time. Storage for
around six months: Charging level when stored 50%. Storage for a whole year: Charging level when
stored 100%. If the battery is to be stored for several years the charging level should be checked once a
year in order to prevent the battery from deep discharging.
•If the motor has malfunctions an error code is
shown on the display. After resolving the error the motor can be
restarted again from the stop-position of the tiller. Depending on the error code
displayed it may be necessary to switch the motor off
using the “on/off” button on the tiller. You find descriptions and details in the
“Error messages/trouble shooting“ chapter in this operating manual.
•Do not leave the motor in the water when the
boat is moved by other drives (e.g. while sailing,
towing the boat) to prevent damage to the electronics.
•Fully charge the equipment before the first use in
order to calibrate the charge level indicator.
•Bei Fremdantrieb (Schleppen des Bootes, Segeln, Fahrt unter
anderem Motor) ist der Propeller aus dem Wasser zu nehmen um Schäden an
der Elektronik zu vermeiden.

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2. Information required by law
Magetic field Read operating
manual
Keep away from pacemakers and Date for
inspection or other medical implants –min. 50 cm /
20 in.
Keep away from magnetic cards (e.g. Battery must
be complecredits cards) and other magnetic in- tely
recharged not later formation media –min. 50 cm / 20 in. than the date
specified
on the packaging

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Technical data
Name of model
Travel 503 S/L
Travel 1003 S/L
Travel 1003 CS/CL
Max. input power (in watt)
500
1.000
1.000
Max. propulsive power (in watt)
220
480
480
Max. overall efficiency (in %)
44
48
48
Comparable petrol outboard motor (propulsive
power)
1.5 HP
3 HP
3 HP
Proper use for boats with total weight to (in
tonnes)
0.8
1.5
1.5
Integral battery
320 Wh Li-Ion
530 Wh Li-Ion
915 Wh Li-Ion
Rated voltage (in volt)
29.6
29.6
29.6
Final charging voltage (in volt)
33.6
33.6
33.6
Final discharge voltage (in volt)
24.0
24.0
24.0
Operating/storage temperature
-20°C –+60°C (-4°F - 140°F)
Battery charging temperature
0°C –
+45°C
(32°F –
113°F)
0°C –
+45°C
(32°F –
113°F)
0°C –
+45°C
(32°F –
113°F)
Total weight
S: 12.7 kg (28.0 lbs) L:
13.3 kg (29.3 lbs)
S: 13.4 kg (29.5 lbs) L:
14.0 kg (30.9 lbs)
S: 14.4 kg (31.7 lbs) L:
15.0 kg (33.1 lbs)
Shaft length
S: 62.5 cm (24.6 in.) L: 75 cm (29.5 in.)
Dimensions (L x W x H)
83.0 x 23.2 x 103.5(S) / 115.5 (L) cm (32.7 x
9.1 x 40.7 (S) / 45.5 (L) in.)
Standard propeller (v = speed in km/h @ p =
input power in watt)
v9/p790
v9/p790
v9/p790
Max. propeller revs (in rpm)
700
1,200
1,200
Trim stages
0°, 7°,
14°,
21°
0°, 7°,
14°,
21°
0°, 7°,
14°,
21°

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Protective class IP67 [ingress of water shall not
be possible when the outboarding completely
immersed in water (up to
1 m / 3 ft of immersion; for at least 30 min.)]
Yes
Yes
Yes
2.2 Conformity declaration
We herewith declare and confirm that the products designated in the following
1140-00 - Travel 503 S 1142-00 - Travel 1003 S 1149-00 Travel 1003 CS 1141-00 - Travel 503 L 1143-00
- Travel 1003 L 1150-00 Travel 1003 CL are in compliance with the material protection
requirements stipulated in the following directives:
•Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and
amending Directive 95/16/EC (recast)
Applied harmonized standard:
•EN ISO 12100:2010 - Safety of machinery - General principles for design -
Risk assessment and risk reduction (ISO 12100:2010)
•Directive 2014/30/EU of the European Parliament and of the Council of 26 February 2014 on the
harmonisation of the laws of the Member States relating to electromagnetic compatibility
Applied harmonized standards:
•EN 61000-6-2:2005 - Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for industrial
environments (IEC 61000-6-2:2005
•EN 61000-6-3:2007 + A1:2011 - Electromagnetic compatibility (EMC) - Part 6-3:
Generic standards -
Emission standard for residential, commercial and light-industrial environments (IEC
61000-6-3:2006 + A1:2010)
Authorized person in charge of the documentation
pursuant to Annex II Paragraph 1 Section A.
No. 2, 2006/42/EC:
Last Name, First Name: Dankesreiter-Unterhinninghofen, Sylvia
Position in the manufacturer’s company: Standards Compliance Manager
This declaration is valid for all specimens which are manufactured in accordance with the relevant production drawings which
are an integral part of the technical documentation.
This declaration is made for an on behalf of the manufacturer Torqeedo GmbH.
Name:
Adress: FriedrichshafenerStraße4a,82205Gilching,Deutschland
Submitted by:
Last Name, First Name: Dr. Plieninger, Ralf
Position in the manufacturer’s company: Managing Director
Gilching, July 26th, 2016
Document: 203-00002
Month.Year: 09.2016

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3. Equipment and operating elements
3.1 Delivery scope
The full supply scope of your Torqeedo Travel should include the following parts:
•Motor •Large fixing pin (to fix the battery)
•Battery•Charger incl. European and US mains cable
•Tiller •Operatingmanual
•Magnetic kill switch •Warranty certificate
•Small fixing pin (to fix the steering) •Packaging

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5. Operation

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Use the “setup” button to set the units for the
display:
First you can select the units in which the remaining range is displayed. Press the “cal“ button to switch
between information in kilometers, statutory miles, nautical miles, and hours. You confirm
your selection by pressing “setup” again.
You then enter the speed indicator setting. You can choose between kilometers per hour, miles per hour,
and knots. The selection is made again by pressing the “cal“ button. You confirm your selection by
pressing “setup” again.
Finally you select the battery information displayed. You can chose between charge status in
percent and voltage. Select the information to be
displayed by pressing the “cal” button and confirm your
choice by pressing the “setup” button again. By confirming
you are leaving the setup menu.
The “cal” label on the middle button stands for “calibration”.
If the display shows a relevant error message you can recalibrate
the tiller with the aid of this button. For details please refer to the “Error messages/trouble shooting“
chapter.
Sample message in normal operation:
Battery charge status in percent
Remaining range at current speed
Speed over ground
Current consumption in Watt
Other messages:

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Drive slowly: s displayed when the battery capacity is < 30%.
Charging: Is displayed when charging.
The GPS module integrated into the battery pack searches for satellite signals
to determine the speed. If no GPS signal is received the display switches in
the second field from “remaining range at current speed” (distance) to
“remaining time at current speed” ( time). In
addition, a clock icon is displayed.
If the remaining run-time is more than 10 hours it is indicated in whole hours. If it is less it is shown
in hours and minutes. The GPS-module stops searching for a signal if a signal is not detected within
5 minutes.
This icon is displayed if the tiller must be placed in the central position (stop position). This is
necessary before starting off.
Is displayed if the motor or battery are too hot. In this case the motor reduces the power
independently to cool off.
Error: If an error occurs the error icon and a code are displayed in the bottom field. The code informs
about the component causing the error and the error itself. You will find details about the error
codes in the error message/trouble shooting chapter.
If the charge level falls below 30%, 3 beeps are emitted. The beep is repeated, if the charging status falls
below 20% and 10%. The beep is also emitted if the motor is turned on, while the battery charge status is
below 30%.

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•If the tilt lever is set to tilt/auto-kick-
up reversing and stopping are not possible. Set the tilt
lever to the „Lock“ position if it may be necessary to stop or reverse.
•When tilting the motor, please ensure that it is
positioned securely.
•Beware not to squash hands or fingers
when tilting the motor.
•In tilted position, the motor can turn in
such a way that the positions of the tiller
and battery change.
The auto-kick-up setting protects the motor in case of ground contact. It does
not guarantee that ground contact will not damage the propeller or even the
motor. This applies in particular if the ground is stone or rock.
Tilting the motor Loosen the lock and tilt the Fixing the steering
motor down (if required)

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5.4.1 Battery safety instructions
•Never use batteries that are not intended or designed for use
with the unit.
•Please keep your original operating instructions. Refer to these
instructions when it is time to replace your Torqeedo battery.
•Different makes of cell or cells of different capacity,
size and design may not be used
together within one unit.
•Whenever possible, batteries should be removed from the units
when they are not in use.• Store your battery in
its original packagingwhen not in use or charging.
Please clean the contacts on the battery and the unit before installing the
battery.
•Batteries must not be subjected to repeated impacts or
mechanical shocks.
•Please store batteries out of the reach of children.
•Soiled battery poles can be wiped with a clean, dry
cloth. Use a clean cloth moistened with a little water to
clean plastic surfaces, e.g. the housing or covers. Cells and batteries must not come into contact with
solvents such as thinners, alcohol, rust inhibitors or substances that may damage the surface like
strong detergents.
•Do not store batteries where they may be exposed to
rain. High temperature and high humidity may impair insulation
resistance and result in auto-discharging as well as surface corrosion.
•Batteries and cells must not be stored hazardously in
a box or drawer where they might short-circuit each other or
be short-circuited by other conductive materials.

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•Please store batteries in their original packaging. When batteries are
removed from their packaging and kept next to each other, they may short-circuit or
suffer damage.
•Avoid wearing metallic jewellery at all costs when working on or
near batteries. Do not place metal tools on the batteries as this can result in short-
circuiting. Please use insulated tools.
•Batteries must be charged prior to use.
•Always use the prescribed charger and follow the instructions
and information in the operating manual regarding correct
charging.
•Do not charge batteries over a prolonged period when
they are not required.
5.4.2 General information on batteries
Name of model
Battery Travel 503
Battery Travel 1003
Battery Travel 1003 C
Capacity
320 Wh
530 Wh
915 Wh
Operating/storage temperature
-20°C to +60°C (-4°F to 140°F)
Ideal storage (for storing >3
months)
Storage temperature 5-15°C (40-60°F); Charging level
~50% for storage for 6 months Charging level 100%
for storage for 1 year
Self-discharge rate during optimal
storage
3,6% per month, 43% per year
Max. charging time (mains)
4 hours
6 hours
10.5 hours
Battery charging temperature
0°C to +45°C (32°F to 113°F)
The batteries in models 503, 1003 and 1003C have different capacities. All motors can be operated
however with all batteries but maximum power is limited to 500 W für all motors in case a 320 Wh
battery is used.
The lithium-ion battery is not sensitive to cycles (one cycle = discharge and recharge). The cells lose
around 20% of their capacity after using 500 times the battery capacity (i.e. after 500 discharges at 100%
depth of discharge or 1,000 discharges at 50% depth of discharge, etc.). This lifespan indication refers to
standard conditions (especially with temperatures of around 20°C / 68°F).
The battery does not have a memory effect.
It is more important for the lifespan of your battery that it is not exposed to excessive heat on an ongoing
basis. If it is to be stored for a longer period of time the storage area should be cool.
Using the motor in a hot climate or at high daytime temperatures is not critical. After use you should take
the motor out of the sun if possible.
The battery electronics also allow the battery to be charged when in use (charging and discharging at the
same time). In this case, the input power displayed in the tiller represents only the net power taken from
the battery. If the charging power is higher than the power consumed by the motor the display indicates
a power consumption of zero watts.

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•If the battery is submerged in water
over one metre deep or is submerged
for more than 30 minutes in water of any depth, please contact Torqeedo Service
and do NOT attempt to recover the battery yourself. Explosive hydrogen gas may
form if water enters the battery.
•Except when charging the charging socket must always be
closed.
To do so please use the flap provided.
•Do not cover charger or battery while charging.
•Charge your battery in dry conditions. Corrosion
may occur and water may enter the battery through
the charging plug.
5.4.3 Charging the batteries from the mains
The battery‘s charging socket is identified by a plug connector. To charge the
equipment, connect the power supply to the socket outlet and charging
socket. During charging, the charge status display light („Charging“) in the
battery housing flashes. After completion of the charging process this light
remains on permanently. To obtain more detailed information it is possible
to connect the tiller with the battery during the charging process. In this
case the tillers display will show the „Charging“ function and the charge
status in percent.
•Never open the battery housing. Protect the
battery against mechanical damages. In case of damage to the
battery housing: - Stop using the battery and stop
recharging the battery. Fire hazard!
-In case of electrolyte leakage from the damaged battery: avoid contact with the
skin and direct inhalation of the gases. In case of inadvertent contact with the
electrolyte discharged from the battery (e.g. contact with the skin or eyes),
immediately rinse the affected areas with copious amounts of water. Seek medical
attention immediately.
-Contact one of Torqeedo’s Service Center for
instructions on how to dispose of the damaged
battery.
•Never short-circuit the battery.
•Always charge the battery under the supervision of
an adult and on a fire-resistant surface.
•Charge the battery only at ambient temperatures
between 0 °C and 45 °C.

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•Please note that since 2009 there has been a
ban on carrying lithium batteries with a
capacity >100 Wh on passengeraircraft as
baggage. The battery supplied with this product battery exceeds this
threshold and is therefore prohibited from being carried on passenger aircraft either
as carry-on baggage or cargo.
-The battery charger included in the scope of supply is not waterproof; it must
therefore be protected against splash water during charging.
5.4.4 Charging the batteries from the on-board batteries
It is possible to charge the battery from any DC voltage source within a
range of 9.5V ... 50V.
The required minimum current is 4A.
For charging please use a wire cross-section of at least 0.5 mm2.
The dimensions of the required barrel connector are 5.5/2.5 mm. For
example, it is a good idea to use the 12-V battery charger lead made by
Torqeedo. Pay attention to the polarity - see diagram.
If the battery is not charged with the power supply provided (or other Torqeedo
products) please check the polarity of the connection. If the polarity is not respected
the device may be damaged and this is not covered by the warranty
•If you do not use original Torqeedo equipment
to charge your battery from the on-board battery supply,
do ensure that the appropriate wire diameters are used (fire hazards).
•Voltages in excess of 60V (including even short-term
excess voltages) can lead to damage of the battery.
5.4.5 Charging the batteries using solar energy
The battery can be charged directly using the Solar Charger SUNFOLD 50 (Torqeedo item no. 1132-00).
It is also possible to charge the battery with solar panels with an open-circuit voltage of up to 50V. For
charging please use a wire cross-section of at least 0.5 mm2. In that case the battery will dynamically
adjust to the panel power.
Technical specifications for barrel connector and polarity: See chapter 5.4.4

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•Always charge the battery under the supervision of
an adult and on a fire-resistant surface.
•Voltages in excess of 60V (including even short-term
excess voltages) can lead to damage of the battery.
5.4.6 Power supply to a device via USB supply
connection
The adapter enclosed in the delivery allows power supply to USB-compatible devices. Output voltage:
5V; maximum output current: 1A.
Plug the adapter into the top of the charging socket and tighten the union nut. Plug the USB-A plug
connector of your equipment into the adapter. The power supply to the equipment will continue for
four (4) hours after deactivation of the tiller display. The charge coding for smartphones is 1A according
to the Apple standard.
•Be careful not to apply any (leverage)forces on
the adapter.
•Please make sure that no water gets into the
USB adapter.
•When not in use, please remove the USB
adapter.