Toshiba RAV-SP562AT-E User manual

OUTDOOR UNIT INSTALLATION MANUAL
MANUEL DINSTALLATION DE LUNITE EXTERIEURE
INSTALLATIONSHANDBUCH AUSSENEINHEIT
MANUALE DINSTALLAZIONE DELLUNITÀ ESTERNA
MANUAL DE INSTALACIÓN DE LA UNIDAD EXTERIOR
MANUAL DE INSTALAÇÃO DA UNIDADE EXTERIOR
INSTALLATIEHANDLEIDING VOOR DE BUITENUNIT
ÅÃ×ÅÉÑÉÄÉÏ ÅÃÊÁÔÁÓÔÁÓÇÓ ÅÎÙÔÅÑÉÊÇÓ ÌÏÍÁÄÁÓ
AIR CONDITIONER (SPLITTYPE)
CLIMATISEUR (TYPE SPLIT)
KLIMAGERÄT(SPLIT-TYP)
CONDIZIONATORE D'ARIA (TIPO SPLIT)
AIRE ACONDICIONADO (TIPO SPLIT)
AR CONDICIONADO (TIPO SPLIT)
AIRCONDITIONER (GESPLITSTTYPE)
ÊËÉÌÁÔÉÓÔÉÊÏ (ÔÕÐÏÓ SPLIT)
Heat Pump Model
Modèle à thermopompe
Geräte mit Heizung
Modello con pompa di riscaldamento
Modelo con bomba de calor
Modelo de bomba térmica
Model met warmtepomp
ÌïíôÝ ï ìå Áíô ßá Èåñìüôçôáò
RAV-SP562AT-E
RAV-SP802AT-E
Please read this Installation Manual carefully before installing the Air Conditioner.
• This Manual describes the installation method of the outdoor unit.
• For installation of the indoor unit, follow the Installation Manual attached to the indoor unit.
Veuillez lire attentivement ce Manuel d’installation avant d’installer le climatiseur.
• Ce manuel décrit la procédure d’installation de l’unité extérieure.
• Pour installer l’unité intérieure, reportez-vous au Manuel d’installation fourni avec
l’unité intérieure.
Bitte lesen Sie dieses Handbuch sorgfältig, bevor Sie mit der Installation des
Klimagerätes beginnen.
• In diesem Handbuch wird die Installation der Außeneinheit beschrieben.
• Um die Raumeinheit zu installieren, folgen Sie den Anweisungen in dem Handbuch, das der Raumeinheit beiliegt.
Prima di installare il condizionatore d’aria, leggere con attenzione questo manuale d’installazione.
• Questo manuale descrive il metodo d’installazione dell’unità esterna.
• Per l’installazione dell’unità interna, fare riferimento al manuale d’installazione fornito insieme all’unità interna.
Lea atentamente este Manual de instalación antes de proceder a la instalación del aparato de aire acondicionado.
• Este manual describe el método de instalación de la unidad exterior.
• Para la instalación de la unidad interior, consulte el Manual de instalación que acompaña a la unidad interior.
Leia atentamente o presente Manual de Instalação antes de instalar o Ar Condicionado.
• O presente manual descreve o método de instalar a unidade exterior.
• Para a instalação de uma unidade interior, siga o Manual de Instalação que acompanha a unidade interior.
Lees deze installatiehandleiding zorgvuldig door voordat u de airconditioner gaat installeren.
• Deze installatiemethode beschrijft de installatiemethode van de buitenunit.
• Zie voor de installatie van de binnenunit, de installatiehandleiding bij de binnenunit.
Ðáñáêáëþ äéáâÜóôå ðñïóå÷ôéêÜ ôï Åã÷åéñßäéï ÅãêáôÜóôáóçò ðñéí áðü ôçí åãêáôÜóôáóç ôïõ Êëéìáôéóôéêïý.
 Ôï ðáñüí Åã÷åéñßäéï ðåñéãñÜ åé ôç ìÝèïäï åãêáôÜóôáóçò ôçò åîùôåñéêÞ ìïíÜäáò.
 Ãéá ôçí åãêáôÜóôáóç ôçò åóùôåñéêÞò ìïíÜäáò, áêïëïõèÞóôå ôï Åã÷åéñßäéï ÅãêáôÜóôáóçò ðïõ óõíïäåýåé ôçí
åóùôåñéêÞò ìïíÜäá.

ADOPTION OF NEW REFRIGERANT
This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refriger-
ant R22 in order to prevent destruction of the ozone layer.
UTILISATION DU NOUVEAU REFRIGERANT
Ce climatiseur est d’un type inédit qui utilise le nouveau réfrigérant HFC (R410A) au lieu du réfrigérant traditionnel
R22, afin d’éviter la destruction de la couche d’ozone.
EINFÜHRUNG EINES NEUEN KÜHLMITTELS
Dies ist ein neuartiges Klimagerät. Anstatt des herkömmlichen Kühlmittels R22 verwendet es das neue ozonschicht-
schonende HFC Kühlmittel R410A.
ADOZIONE DI UN NUOVO REFRIGERANTE
Questo condizionatore d'aria èdi un tipo nuovo che adotta un nuovo refrigerate HFC (R410A) al posto del
refrigerante convenzionale R22, per prevenire la distruzione dello strato di ozono dell'atmosfera terrestre.
ADOPCIÓN DE NUEVO REFRIGERANTE
Este aparato de aire acondicionado es un modelo reciente que incorpora el nuevo refrigerante HFC (R410A) en
lugar del refrigerante convencional R22 para asíevitar daños en la capa de ozono.
ADOPÇÃO DO NOVO REFRIGERANTE
Este ar condicionado éum modelo novo que adopta um novo refrigerante HFC (R410A) em vez do refrigerante
convencional R22 para evitar a destruição da cama de ozono.
ÕÉÏÈÅÔÇÓÇ ÍÅÏÕ ØÕÊÔÉÊÏÕ
Ôï ðáñüí Êëéìáôéóôéêü åßíáé íÝïò ôýðïò ðïõ õéïèåôåß íÝï øõêôéêü HFC (R410A) óôç èÝóç ôïõ óõìâáôéêïý øõêôéêïý
R22 ðñïêåéìÝíïõ íá âïçèÞóåé óôçí ðñïóôáóßá ôïõ üæïíôïò.
TOEPASSINGVAN EEN NIEUW KOELMIDDEL
Deze airconditioner is een nieuwe type dat werkt met een nieuw koelmiddel HFC (R410A) in plaats van met het
conventionele koelmiddel R22, als bijdrage om de aantasting van de ozonlaag te reduceren.

CONTENTS
SOMMAIRE
INHALT
INDICE
CONTENIDO
ÍNDICE
ÐÅÑÉÅ×ÏÌÅÍÁ
INHOUD
ITALIANOESPAÑOLPORTUGUÊSÅËËÇÍÉÊÁ FRANCAIS
DEUTSCHNEDERLANDS ENGLISH
1 PRECAUTIONS FOR SAFETY.................................... 1
2 ACCESSORY AND REFRIGERANT ........................... 2
3 SELECTION OF INSTALLATION ................................ 3
4 REFRIGERANT PIPING .............................................. 7
5 EVACUATING............................................................... 9
6 ELECTRICALWORK................................................. 10
7 FINAL INSTALLATION CHECKS .............................. 11
1 MESURES DE SECURITE ........................................ 13
2 ACCESSOIRES ET REFRIGERANT......................... 14
3 CHOIX DE L’INSTALLATION..................................... 15
4 TUYAUX DE REFRIGERANT .................................... 19
5 EVACUATION DE L’AIR ............................................. 21
6 INSTALLATION ELECTRIQUE.................................. 22
7 DERNIERESVERIFICATIONS DE L’INSTALLATION 23
1 SICHERHEITSVORKEHRUNGEN ............................ 25
2 ZUBEHÖR UND KÜHLMITTEL................................. 26
3 VORBEREITUNGEN FÜR DIE INSTALLATION........ 27
4 KÜHLMITTELLLEITUNGEN ..................................... 31
5 ENTLÜFTEN DER ROHRLEITUNGEN ..................... 33
6 ELEKTROINSTALLATION......................................... 34
7 ÜBERPRÜFUNGEN NACH DER INSTALLATION .... 35
1 PRECAUZIONI PER LA SICUREZZA ....................... 37
2 ACCESSORI E REFRIGERANTE ............................. 38
3 SCELTA DEL POSTO D’INSTALLAZIONE ............... 39
4 TUBAZIONI DEL REFRIGERANTE .......................... 43
5 SVUOTAMENTO ........................................................ 45
6 ESECUZIONE DEI COLLEGAMENTI ELETTRICI.... 46
7 CONTRROLLI DI FINE INSTALLAZIONE................. 47
1 PRECAUCIONES PARA SU SEGURIDAD ............... 49
2 ACCESORIOSY REFRIGERANTE ........................... 50
3 ELECCIONES PARA LA INSTALACIÓN .................. 51
4 CANALIZACIONES DE REGRIGERANTE ............... 55
5 EVACUACIÓN ............................................................ 57
6 TRABAJOS EN EL SISTEMA ELÉCTRICO ............. 58
7 COMPROBACIONES FINALES ................................ 59
1 PRECAUÇÕES DE SEGURANÇA ............................ 61
2 ACESSÓRIOS E REFRIGERANTE ........................... 62
3 SELECÇÃO DA INSTALAÇÃO ................................. 63
4 TUBAGEM DE REFRIGERANTE .............................. 67
5 EVACUAÇÃO ............................................................. 69
6 LIGAÇÕES ELÉCTRICAS......................................... 70
7 VERIFICAÇÕES DE INSTALAÇÃO FINAIS ............. 71
1 VOORZORGSMAATREGELEN VOOR UW VEILIGHEID . 73
2 ACCESSOIRES EN KOELMIDDEL........................... 74
3 VOORBEREIDINGEN ................................................ 75
4 KOELMIDDELLEIDINGEN ........................................ 79
5 ONTLUCHTEN........................................................... 81
6 ELEKTRISCH GEDEELTE ........................................ 82
7 LAATSTE CONTROLESVAN DE INSTALLATIE ...... 83
ÐÑÏÖÕËÁÎÅÉÓ ÁÓÖÁËÅÉÁÓ ................................... 85
ÐÁÑÅËÊÏÌÅÍÏ ÊÁÉ ØÕÊÔÉÊÏ .............................. 86
!ÅÐÉËÏÃÇ ÅÃÊÁÔÁÓÔÁÓÇÓ ...................................... 87
"ÓÙËÇÍÙÓÅÉÓ ØÕÊÔÉÊÏÕ ........................................ 91
#ÅÊÊÅÍÙÓÇ ............................................................... 93
$ÇËÅÊÔÑÏËÏÃÉÊÁ .................................................... 94
%ÔÅËÉÊÏÉ ÅËÅÃ×ÏÉ ÅÃÊÁÔÁÓÔÁÓÇÓ ....................... 95

1
1 PRECAUTIONS FOR SAFETY
• Ensure that all Local, National and International regulations are satisfied.
• Read this“PRECAUTIONS FOR SAFETY” carefully before Installation.
• The precautions described below include the important items regarding safety. Observe them without fail.
• After the installation work, perform a trial operation to check for any problem.
Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.
• Turn off the main power supply switch (or breaker) before the unit maintenance.
• Ask the customer to keep the Installation Manual together with the Owner’s Manual.
CAUTION New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTSTHE NEW HFC REFRIGERANT (R410A)WHICH DOES NOT DE-
STROY OZONE LAYER.
The characteristics of R410A refrigerant are ;easy to absorb water, oxidizing membrane or oil, and its pressure
is approx.1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil
has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or
refrigerating oil does not enter the refrigerating cycle.
To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging
port of the main unit and installation tools are charged from those for the conventional refrigerant.
Accordingly the exclusive tools are required for the new refrigerant (R410A).
For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust
does not enter. Moreover, do not use the existing piping because there are problems with pressure-resistance
force and impurity in it.
CAUTION To Disconnect the Appliance from Main Power Supply.
This appliance must be connected to the main power supply by means of a switch with a contact separation of
at least 3 mm.
The installation fuse (25A D type ) must be used for the power supply line of this conditioner.
WARNING
• Ask an authorized dealer or qualified installation professional to install/maintain the air condi-
tioner.
Inappropriate installation may result in water leakage, electric shock or fire.
• Turn off the main power supply switch or breaker before attempting any electrical work.
Make sure all power switches are off. Failure to do so may cause electric shock.
• Connect the connecting cable correctly.
If the connecting cable is connected in a wrong way, electric parts may be damaged.
• When moving the air conditioner for the installation into another place, be very careful not to
enter any gaseous matter other than the specified refrigerant into the refrigeration cycle.
If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnor-
mally high and it may resultingly causes pipe burst and injuries on persons.
• Do not modify this unit by removing any of the safety guards or by by-passing any of the safety
interlock switches.
• Exposure of unit to water or other moisture before installation may cause short-circuit of
electrical parts.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully if there are possible damage.
• Do not install in a place that might increase the vibration of the unit.
• To avoid personal injury (with sharp edges), be careful when handling parts.
• Perform installation work properly according to the Installation Manual.
Inappropriate installation may result in water leakage, electric shock or fire.

2
•When the air conditioner is installed in a small room, provide appropriate measures to ensure
that the concentration of refrigerant leakage occur in the room does not exceed the critical
level.
•Install the air conditioner securely in a location where the base can sustain the weight adequately.
•Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
•If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.
•After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas
might generate.
•Electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive power supply.
An insufficient power supply capacity or inappropriate installation may cause fire.
•Use the specified cables for wiring connect the terminals securely fix. To prevent external
forces applied to the terminals from affecting the terminals.
•Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
•Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
•Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas.
If a combustible gas leaks, and stays around the unit, a fire may occur.
Required tools for installation work
1) Philips screwdriver
2) Hole core drill (65 mm)
3) Spanner
4) Pipe cutter
5) Knife
6) Reamer
7) Gas leak detector
8) Tape measure
9) Thermometer
10) Mega-tester
R410A (Special requirement)
17) Gauge manifold
(Charge hose : R410A special requirement)
18) Vacuum pump
(Charge hose : R410A special requirement)
19) Torque wrench
1/4 (17 mm) 16 N•m (1.6 kgf•m)
3/8 (22 mm) 42 N•m (4.2 kgf•m)
1/2 (26 mm) 55 N•m (5.5 kgf•m)
5/8 (15.9 mm) 120 N•m (12.0 kgf•m)
20) Copper pipe gauge adjusting projection margin
21) Vacuum pump adapter
11) Electro circuit tester
12) Hexagonal wrench
13) Flare tool
14) Pipe bender
15) Level vial
16) Metal saw
ENGLISH
2 ACCESSORY AND REFRIGERANT
Accessory and Installation Parts Refrigerant Piping
•Piping kit used for the conventional refrigerant cannot be
used.
•Use copper pipe with 0.8 mm or more thickness for Ø6.4,
Ø9.5, Ø12.7.
Use copper pipe with 1.0 mm or more thickness for Ø15.9.
•Flare nut and flare works are also different from those of
the conventional refrigerant. Take out the flare nut at-
tached to the main unit of the air conditioner, and use it.
Outdoor unit
Installation manual x 1
Protective bush Guard material for
passage part
Drain nipple
Waterproof rubber cap
1 2
3 4

3
3 SELECTION OF INSTALLATION
*Caution at addition of refrigerant
When the total length of refrigerant pipe exceeds
20m, add 20g/m of refrigerant and the maximum total
length of pipe is 50m.
(Max.amount of additional refrigerant is 600g.)
Charge the refrigerant accurately. Overcharge may
cause a serious trouble of compressor.
<SP802AT-E>
Length of refrigerant pipe
connected to
indoor/outdoor unit
5m to 20m
*21m to 50m
Item
Addition of refrigerant is
unnecessary at the local site.
<Addition of refrigerant>
Add 20g of refrigerant for every
1m of pipe which exceeds 20m.
CAUTION
When using an air conditioner under low outside temperature condition (Outside temp.:–5°C or lower) with
COOL mode, prepare a duct or wind shield so that it is not affected by the wind.
<Example>
* Caution at addition of refrigerant
When the total length of refrigerant pipe exceeds
30m, add 40g/m of refrigerant and the maximum total
length of pipe is 50m.
(Max.amount of additional refrigerant is 800g.)
Charge the refrigerant accurately. Overcharge may
cause a serious trouble of compressor.
Before installation
Be careful to the following items before installation.
Length of refrigerant pipe
<SP562AT-E>
Discharge guide
Suction
Suction hood (Side)
Discharge hood
Fin
Suction hood
(Rear side)
SuctionFin
Discharge
Length of refrigerant pipe
connected to
indoor/outdoor unit
5m to 30m
*31m to 50m
Item
Addition of refrigerant is
unnecessary at the local site.
<Addition of refrigerant>
Add 40g of refrigerant for every
1m of pipe which exceeds 30m.
Air purge
•For air purge, use a vacuum pump.
•Do not use refrigerant charged in the outdoor unit for
air purge.(The refrigerant for air purge is not con-
tained in the outdoor unit.)
Electrical cabling
•Be sure to fix the power cables and indoor/outdoor
connecting cables with clamps so that they do not
contact with the cabinet, etc.

4
500
Strong
wind
Strong
wind
2) Supposing the wind direction during the
operation season of the air conditioner, install
the unit so that the discharge port is set at
right angle to the wind direction.
4. Installation in the following places may result in
some troubles.Do not install the unit in such
places below.
•A place full of machine oil.
•A place full of sulfuric gas.
•A place where high-frequency radio waves are
likely to be generated as from audio equip-
ment, welders, and medical equipment.
150
or more 300 or more 300 or more 300 or more
200 or more
The height of the obstacle should be lower
than the height of the outdoor unit.
1000
or more
Necessary Space for Installation
Obstacle at rear side
<Upper side is free>
1. Single unit installation
150
or more
150
or more 300 or more
200
or more
The height of the
obstacle should be
lower than the height
of the outdoor unit.
500
or more
150
or more
500
or more
2. Obstacles at both right and left sides.
3. Serial installation of two or more units
<Obstacle also at the upper side>
Obstacle at front side
<Upper side is free>
1. Single unit installation
2. Serial installation of two or more units
Installation Place
•A place which provides a specified space around the
outdoor unit.
•A place where the operation noise and discharged air
are not given to your neighbors.
•A place that is not exposed to a strong wind.
•A place that does not block a passage.
•When the outdoor unit is installed in an elevated
position, be sure to secure its feet.
•There must be sufficient space for carrying in the
unit.
•A place where the drain water does not make any
problem.
CAUTION
1. Install the outdoor unit at a place where dis-
charge air is not blocked.
2. When an outdoor unit is installed in a place that
is always exposed to a strong wind like a coast
or on a high story of a building, secure a normal
fan operation by using a duct or a wind shield.
3. When installing the outdoor unit in a place that is
constantly exposed to a strong wind such as the
upper stairs or rooftop of a building, apply the
windproof measures referring to the following
examples.
1) Install the unit so that its
discharge port faces to the
wall of the building.Keep a
distance 500 mm or more
between the unit and the
wall surface.

5
1000
or more 300 or more 1500 or more 2000 or more 200 or more
300
or more
300
or more
1000
or more 200
or more
1000
or more
1000
or more
1000
or more 150
or more
<Obstacle also at the upper side>
Obstacles at both front and rear sides
Open the upper side and both right and left sides.
The height of obstacle at both front and rear side,
should be lower than the height of the outdoor unit.
<Standard installation>
1. Single unit installation
2. Serial installation of two or more units
Serial installation at front and rear sides
Open the upper side and both right and left sides.
The height of obstacle at both front and rear sides
should be lower than the height of the outdoor unit.
<Standard installation>
600150 150
430
365
40
400
Drain hole
Knockout hole Drain nipple mounting hole
Drain nipple Waterproof rubber cap
Installation of Outdoor Unit
•Before installation, check strength and horizontality of
the base so that abnormal sound does not generate.
•According to the following base diagram, fix the base
firmly with the anchor bolts.
(Anchor bolt, nut:M10 x 4 pairs)
<SP562AT-E, SP802AT-E>
15 or less
Set the out margin of the anchor bolt to 15mm or less.
•In case of draining through the drain hose, attach the
following drain nipple and the waterproof rubber cap,
and use the drain hose (Inner diam.:16mm) sold on
the market.And also seal the screws securely with
silicone material, etc. so that water does not drop
down.Some conditions may cause dewing or drip-
ping of water.
3 SELECTION OF INSTALLATION

6
Knockout hole
Waterproof rubber cap Open
Drain nipple
<SP562AT-E, SP802AT-E>
•When there is a possibility of freezing of drain at the
cold district or a snowfall area, be careful for drainage
ability of drain.The drainage ability increases when a
knockout hole on the base plate is opened. (Open the
knockout hole to outside using a screwdriver, etc.)
Optional Installation Parts
(Local Procure)
Refrigerant Piping Connection
CAUTION
TAKE NOTICETHESE IMPORTANT
4 POINTS BELOW FOR PIPINGWORK
1. Keep dust and moisture away from inside the
connecting pipes.
2. Tightly connect the connection between pipes
and the unit.
3. Evacuate the air in the connecting pipes using
VACUUM PUMP.
4. Check gas leak at connected points.
<Piping connection>
A
B
C
Parts name
Refrigerant piping
Liquid side : Ø6.4 mm or Ø9.5 mm
Gas side : Ø12.7 mm or Ø15.9 mm
Pipe insulating material
(polyethylene foam, 6 mm thick)
Putty, PVC tapes
Q’ty
Each one
1
Each one
Capacity
rank
RAV-
SP56
SP80
Liquid side
Outer Thickness
diameter
Ø6.4 0.8
Ø9.5 0.8
Gas side
Outer Thickness
diameter
Ø12.7 0.8
Ø15.9 1.0
For Reference
If a heating operation would be continuously performed
for a long time under the condition that the outdoor
temperature is 0°C or lower, draining of defrosted water
may be difficult due to freezing of the bottom plate,
resulting in a trouble of the cabinet or fan.
It is recommended to procure an anti-freeze heater
locally for a safety installation of the air conditioner.
For details, contact the dealer.
Knockout of Pipe Cover
<SP562AT-E, SP802AT-E>
Front direction
Rear direction
Pipe cover
Side direction
Down direction
Knockout procedure
•The indoor/outdoor connecting pipes can be con-
nected to 4 directions.
Take off the knockout part of the pipe cover in which
pipes or wires pass through the base plate.
•As shown in the figure, do not remove the pipe cover
from the cabinet so that the knockout hole can be
easily punched.To knock out, it is easily taken off by
hands by punching a position at the lower side of 3
connected parts with screwdriver along the guideline.
•After marking the knockout hole, remove the burr and
mount the attached protective bush and guard
material for pass-through part in order to protect
pipes and wires.
After connecting the pipes, be sure to mount the pipe
cover.The pipe cover is easily mounted by cutting off
the slit at the lower part of the pipe cover.

7
How to remove the front panel
1. Remove screws of the front panel.
2. Pull the front panel downward.
Removing the front panel, the electric parts appear at
the front side.
•The metal pipes are attachable to the piping holes.
If the size of the used power pipe does not match
with the hole, adjust the hole size to match with pipe
size.
•Be sure to fix the power cable and indoor/outdoor
connecting cable with bundling band sold on the
market so that they do not make contact with the
compressor and discharge pipe.
(Temperature of the compressor and discharge pipe
becomes high.)
Cord clamp
Electric parts box Front panel
Pipe valve
fixing plate
Piping
hole
3 SELECTION OF INSTALLATION
4 REFRIGERANT PIPING
B
A
Flaring
1. Cut the pipe with a pipe cutter.
2. Insert a flare nut into the pipe, and flare the pipe.
As the flaring sizes of R410A differ from those of
refrigerant R22, the flare tools newly manufactured
for R410A are recommended.
However, the conventional tools can be used by
adjusting projection margin of the copper
pipe.
•Flaring size : A (Unit : mm)
* In case of flaring for R410A with the conventional
flare tool, pull it out approx.0.5 mm more than that of
R22 to adjust to the specified flare size.The copper
pipe gauge is useful for adjusting projection margin
size.
Imperial (Wing nut type)
Outer diam.
of copper
pipe
6.4
9.5
12.7
15.9
R410A tool used
R410A R22
0 to 0.5 (Same as left)
0 to 0.5 (Same as left)
0 to 0.5 (Same as left)
0 to 0.5 (Same as left)
Conventional tool used
R410A R22
1.0 to 1.5 0.5 to 1.0
1.0 to 1.5 0.5 to 1.0
1.0 to 1.5 0.5 to 1.0
1.0 to 1.5 0.5 to 1.0
Outer diam. of
copper pipe
6.4
9.5
12.7
15.9
R410A R22
1.5 to 2.0 1.0 to 1.5
1.5 to 2.0 1.0 to 1.5
2.0 to 2.5 1.5 to 2.0
2.0 to 2.5 1.5 to 2.0
A
R410A R22
9.1 9.0
13.2 13.0
16.6 16.2
19.7 19.4
+0
- 0.4
Outer diam. of copper pipe
6.4
9.5
12.7
15.9
In order to avoid the force applied to on the connect-
ing section, be sure to fix the cables to the cord
clamps provided on the pipe valve fixing plate and the
electric parts box.
•Projection margin
in flaring : B (Unit : mm)
Rigid (Clutch type)
90˚ Obliquity Roughness Warp
NO GOODOK

8
Tightening of Connecting Part
(Unit: N•m)
Externally
threaded side Internally threaded side
Fix with spanner. Tighten with torque wrench.
Half union or packed valve Flare nut
Flare at
indoor unit side
Flare at
outdoor unit side
•Align the centers of the connecting pipes and tighten
the flare nut strong as far as possible with your
fingers.
Then fix the nut with a spanner and tighten it with
torque wrench as shown in the figure.
Cover
Cap
Piping valve
Tightened
Flare nut
Loosened
•As shown in the figure, be sure to use a double
spanner to loosen or tighten the flare nut of the valve
at gas side.If using a single spanner, the nut cannot
be tightened with necessary tightening torque.
On the contrary, use a single spanner to loosen or
tighten the flare nut of the valve at liquid side.
Cover
NO GOOD
SP80 type valve at gas side
•Pressure of R410A is higher than that of R22
(Approx.1.6 times).Therefore, using a torque
wrench, tighten the flare pipe connecting sections
which connect the indoor/outdoor units at the speci-
fied tightening torque.Incomplete connections may
cause not only a gas leak, but also a trouble of the
refrigeration cycle.
Do not apply refrigerating machine oil to
the flared surface.
REQUIREMENT
1. Do not put the spanner on the cap.The valve
may be broken.
2. If applying excessive torque, the nut may be
broken according to some installation conditions.
•After the installation work, be sure to check gas leak
of connecting part of the pipes with nitrogen.
Outer diam. of copper pipe
6.4mm (diam.)
9.5mm (diam.)
12.7mm (diam.)
15.9mm (diam.)
Tightening torque
14 to 18 (1.4 to 1.8kgf•m)
33 to 42 (3.3 to 4.2kgf•m)
50 to 62 (5.0 to 6.2kgf•m)
68 to 82 (6.8 to 8.2kgf•m)
SP56 type valve at gas side
Loosened
Tightened
Flare nut
Piping valve
Cap

9
5 EVACUATING
Air Purge
This air conditioner can be installed up to the connecting pipe length and height difference in the following table.
With respect to the preservation of terrestrial environment, adopt “Vacuum pump”for air purge (Evacuate air in
the connecting pipes) when installing the unit.
•Do not discharge the refrigerant gas to the atmosphere to preserve the terrestrial environment.
•Use a vacuum pump to discharge the air (nitrogen, etc.) remained in the set.If the air remains, the capacity
may decrease.
For the vacuum pump, be sure to use one with backflow preventer so that the oil in the pump does not backflow
into the pipe of the air conditioner when the pump stops.(If oil in the vacuum pump is put in an air conditioner
including R410A, it may cause trouble on the refrigeration cycle.)
Vacuum pump
As shown in the figure, connect the charge hose after the manifold valve are closed completely.
Tighten valve and caps of the charge port surely.
Disconnect the charge hose from the charge port.
Open fully the valve stem or the valve handle. (First, at liquid side, then gas side)
Leave the vacuum pump as it is for 1 or 2 minutes, and check the indicator of the compound pressure gauge does not return.
Turn OFF the vacuum pump.
Close handle Low completely.
Execute vacuuming until the compound pressure gauge indicates –101kPa (–76cmHg). (*1)
Tighten the flare nut again.
Loosen the flare nut of the packed valve (Gas side) a little to check the air passes through. (*2)
Turn ON the vacuum pump (*1)
Open the handle Low fully.
Attach the connecting port of the charge hose with a projection to push the valve core (setting pin) to the charge port of the set.
Capacity rank
RAV-
SP562, SP802 type
Max. connecting
pipe length (m)
50
Height difference (m)
Outdoor unit at upper side Outdoor unit at lower side
30 15
Hexagonal
wrench size
4mm

10
Service port
(Valve core (Setting pin))
Compound pressure gauge
Packed valve at gas side
Pressure gauge
Manifold valve
Handle Hi
(Keep fully closed)
Charge hose
(For R410A only)
Vacuum pump adapter
for counter-flow prevention
(For R410A only)
Handle Lo
Charge hose
(For R410A only)
–101kPa
(–76cmHg)
Vacuum
pump
<SP562AT-E, SP802AT-E>
Valve unit
Valve unit
Charge port
Charge port
Handle
Pull out the handle and
using cutting pliers, etc.
turn it counterclockwise
by 90˚. (Open fully)
Flare nut
Flare nut
Push in handle.
Closed completely
Handle
Opened fully
How to open the valve
Handle position
*1. Use the vacuum pump, vacuum pump adapters, and gauge manifold referring to the manuals attached to each
tool before using them.For the vacuum pump, check oil is filled up to the specified line of the oil gauge.
*2. While the air is purged, check again that the connecting port of charge hose, which has a projection to push the
valve core, is firmly connected to the charge port.
Valve handling precautions
•Open the valve stem or the handle until it strikes the
stopper. It is unnecessary to apply further force.
•Securely tighten the cap with a torque wrench.
•Cap tightening torque
Ø6.4
Valve size Ø9.5
Ø12.7
Ø15.9
Charge port
14 to 18N•m (1.4 to 1.8kgf•m)
33 to 42N•m (3.3 to 4.2kgf•m)
33 to 42N•m (3.3 to 4.2kgf•m)
20 to 25N•m (2.0 to 2.5kgf•m)
14 to 18N•m (1.4 to 1.8kgf•m)
For the air conditioner that has no power cable, connect
a power cable as mentioned below. CAUTION
•Wrong wiring may cause a burnout to some electrical
parts.
•Be sure to use the cord clamps attached to the
product.
•Do not damage or scratch the conductive core and
inner insulator of power and inter-connecting cables
when peeling them.
•Be sure to comply with local regulations of the cable
from outdoor unit to indoor unit.
(wire size and cabling method etc.)
•Use the power and Inter-connecting cables with
specified thickness, specified type and protective
devices required.
Model RAV-
Power supply
Maximum running current
Installation fuse rating
Power cable
SP562AT-E, SP802AT-E
220 –240 V
Single phase 50 Hz
15A
25 A (D type )
H07 RN-F or 245 IEC 66
(2.5 mm2 or more)
6 ELECTRICAL WORK

11
How to wire
1. Connect the connecting cable to the terminal as
identified with their respective numbers on the
terminal block of indoor and outdoor unit.
H07 RN-F or 245 IEC 66 (1.0 mm2or more)
2. When connecting the connecting cable to the
outdoor unit terminal, prevent water coming in the
outdoor unit.
3. Insulate the unsheathed cords (conductors) with
electrical insulation tape.Process them so that they
do not touch any electrical or metal parts.
4. For inter connecting cable, do not use a wire jointed
to another on the way.
Use wires long enough to cover the entire length.
Power cable
Earth line Earth line (mm)
10 10
10 10
LN
30 30
40 40
Connecting
cable
123
Stripping length power cord and connecting cable
Terminal block
Screw
123LN
Connecting
cable Power cable
CAUTION
•The installation fuse (25A D type ) must
be used for the power supply line of this air
conditioner.
•Incorrect/incomplete wiring might cause an
electrical fire or smoke.
•Prepare the exclusive power supply for the air
conditioner.
•This product can be connected to the mains.
Connection to the fixed wiring :
A switch which disconnects all poles and has a
contact separation of at least 3 mm must be
incorporated in the fixed wiring.
7 FINAL INSTALLATION CHECKS
Check and Test Operation
For R410A, use the leak detector exclusively manufactured for HFC refrigerant (R410A, R134a, etc.).
*The conventional leak detector for HCFC refrigerant (R22, etc.) cannot be used because its sensitivity for HFC
refrigerant lowers to approx.1/40.
•Pressure of R410A is approx.1.6 times higher than that of R22.
If installation work is incompletely finished, a gas leakage may occur when
pressure rises during operation.
Therefore, be sure to test the piping connections for leakage.
•Check gas leakage at the flare nut connections, valve stem cap connections
and service port cap fittings with a leak detector or soap water.
CAUTION
When the remote controller is used for the first time, it accepts an operation approx.5 minutes after the power
supply has been turned on.
It is not a trouble, but is because the setup of the remote controller is being checked.
For the second power-ON time and after, approx.1 minute is required to start the operation by the remote controller.
Flare nut connections
(Indoor unit)
6 ELECTRICAL WORK

12
Self-Diagnosis by LED Indication
In addition to the code checking by remote controller of the indoor unit, troubles of the outdoor unit can be diagnosed by LED
indications on the cycle control P.C. board of the outdoor unit. Utilize them for various checks.
For the check by remote controller of the indoor unit, refer to the Installation Manual of the indoor unit.
Before a check, confirm each bit of the DIP switch is set to OFF position.
LED indication and code checking
D800 ¡: Red
D801 ¡:Yellow
D802 ¡:Yellow
D803 ¡:Yellow
¥: Rapid flash
l: Go off
¡: Go on
Useful Functions (SP562AT-E, SP802AT-E)
Installation/ServicingTools Changes in the product and components
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally,
service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
•In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite
side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A
•Incidentally, the “refrigerant cylinder”comes with the refrigerant designation (R410A) and protector coating in the U.S.’s ARI
specified rose color (ARI color code: PMS 507).
•Also, the “charge port and packing for refrigerant cylinder”require 1/2 UNF 20 threads per inch corresponding to the
charge hose’s port size.
New tools for R410A
Gauge manifold
Charge hose
Electronic balance
for refrigerant charging
Torque wrench
(nominal diam. 1/2, 5/8)
Flare tool
(clutch type)
Gauge for projection adjustment
Vacuum pump adapter
Gas leakage detector
Applicable to R22 model
××
××
×
××
××
×
¡
××
××
×
¡
——
¡
××
××
×X
Changes
As pressure is high, it is impossible to measure by means of conventional
gauge. In order to prevent any other refrigerant from being charged, each
port diameter is changed.
In order to increase pressure resisting strength, hose materials and port
size are changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to check the port size.
As pressure is high and gasification speed is fast, it is difficult to read the
indicated value by means of charging cylinder, as air bubbles occur.
The sizes of opposite sides of flare nuts have been increased. Inciden-
tally, a common wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bar’s receiving hole, strength of spring in the tool
has been improved.
Used when flare is made with using conventional flare tool.
Connected to the conventional vacuum pump. It is necessary to use an
adapter to prevent vacuum pump oil from flowing back to the charge hose.
The charge hose connecting part has two ports - one for conventional
refrigerant (7/16 UNF 20 threads per inch) and the other for R410A.If the
vacuum pump oil (mineral) mixes with R410A, sludge may occur and
damage the equipment.
Exclusive for HFC refrigerant.
LED indication Cause
Heat exchanger sensor (TE) error
Suction sensor (TS) error
Discharge sensor (TD) error
High-pressure protection error
Outdoor temperature sensor (TO) error
DC outside fan error
Communication error between IPDU (Abnormal stop)
High-pressure release operation
Discharge temp. error
EEPROM error
Communication error between IPDU (No abnormal stop)
G-Tr short-circuit protection
Detect circuit error
Current sensor error
Comp. lock error
Comp. break down
Cycle control P.C. board
LED indication
D800 D801 D802 D803
¡lll
ll¡l
¡¡ll
l¡l¡
l¡ll
¡¡¡l
¡ll¡
l¡l¡
l¡¡l
¡¡l¡
ll¡¡
¥lll
l¥ll
¥¥ll
ll¥l
¥l¥l

EH99844601
This product is compliant with Directive 2002/95/EC, and cannot be disposed as unsorted municipal waste.
Ce produit est conforme àla Directive 2002/95/CE et il ne peut pas être jetéavec les ordures ménagères non triées.
Dieses Produkt entspricht der Richtlinie 2002/95/EWG und darf nicht als normaler, unsortierter Hausabfall entsorgt
werden.
Questo prodotto èconforme alla direttiva 2002/95/CE, e per disfarsene non deve essere gettato con la spazzatura della
casa.
Este producto cumple con la Directiva 2002/95/EC, y no se puede desechar como la basura municipal.
Este produto respeita a Directiva 2002/95/EC e não pode ser deitado fora como lixo municipal.
Dit product is in overeenstemming met richtlijn 2002/95/EC en mag niet als huishoudelijk afval worden afgevoerd.
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áðüâëçôï.