Toshiba 2000 User manual

6F8C1147
  
     

Important Information
No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations,
circuits, equipment or examples of application in this publication.
TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or
related products at any time without notice. No obligation shall be incurred other than as noted in this
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Corporation.
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© TOSHIBA CORPORATION 2005-2006. All rights reserved.

6F8C1147 i
Safety Precautions
This manual contains important information for the operator to operate this product safely and correctly
and avoid bodily injury and property damage.
Grasp the meanings of the following marks and their descriptions before reading this manual.
Hazard Classifications
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in
serious injury or death.
CA CAUTION Indicates a potentially hazardous situation which, if not avoided, can result in
minor or moderate injury, or property damage. It can also be used to alert
against unsafe practices.
(Note) 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature),
electrical shock, fracture, or intoxication which leaves aftereffects or requires hospitalization
or need to go the hospital for a long time.
2. Injury means hurt, burn, or electric shock which does not require hospitalization or going to
the hospital for a long time.
3. Property damage means extended breakdown of assets and materials.
Notation of Markings
Indicates a "may not" mark.
The concrete forbiddance is indicated with a pictograph or wording.
Indicate a mandatory action that you should never fail to do.
The concrete content is indicated inside or near the circle with a pictograph
or wording.
Indicates a caution.
The concrete content is indicated inside or near the triangle.
(Note) The descriptions of forbiddance, mandatory, and caution marks are subject to change,
depending on the labels on the main unit.

ii model 2000 PROFIBUS Module User’s Manual for S2T/S2E
1.
Markings used on the model 2000 and in this Manual
Make sure warning markings are attached on the model 2000.
If any of them are missing or the wording is illegible, contact Toshiba’s Service Department

6F8C1147 iii
2. Precautions on Installation
WARNING
CAUTION
Operation without grounding may cause
accidental fire or shock.
Mandatory
Avoid the following locations when installing or
storaging this module.
• Locations where there is dust, salinity or ion
particles
• Locations where there are corrosive gases
(SO2, H2s) or flammable gases
• Locations where vibration or shock occurs
beyond the allowance
• Locations where there is condensation due
to sharp temperature variations
• Locations where the ambient temperature
exceeds the allowance range.
Please perform compulsive air-cooling in the
location where the ambient temperature
exceeds 45°C.
• Locations where the relative humidity
exceeds the allowance range
• Locations where this module is exposed to
direct sunlight
• Locations where strong electric radiation or
magnetic field is generated
Mandatory
Install this module at a place where
maintenance and inspection are easy to do.
Otherwise, recovery from failure may take
much more time, leading to a serious
accidents.
Mandatory
Improper the installation or wiring of the
system can cause not only insufficient
performance but also malfunction and failure
of this module.
Installation in an unspecified direction or
improper installation can cause fall-off, fire,
interference, or malfunction of this module.
Mandatory
Do not cover the hole of this module, and the
ventilator/air inlet of the system.
Otherwise, overheating, etc. can cause fire or
malfunction.
Forbidden
Avoid entering wire scraps or other foreign
debris into this module, and related
equipment. Otherwise, it can cause fire, failure
or malfunction.
Mandatory

iv model 2000 PROFIBUS Module User’s Manual for S2T/S2E
3. Precautions on Wiring
WARNING
CAUTION
Be sure to turn off power before wiring.
Otherwise, it can cause electric shock or
malfunction of this module.
Mandatory
It is assumed that the users have general
knowledge of industrial electrical control
systems.
Mandatory

6F8C1147 v
4. Precautions for Operation
WARNING
CAUTION
Configure emergency stop interlocking circuit
outside the model 2000. Otherwise, failure
and malfunction of the model 2000 can cause
human injury, machine damage or serious
accidents.
Mandatory
This module is dedicated to the model 2000.
Mount them on the bases of the model 2000.
Do not use them by themselves for other
purposes.
Otherwise, it can cause electrical shock or
injury or malfunction.
Forbidden
When you attempt to perform program
change, forced output, RUN/HALT controls,
etc during operation, carefully check for
safety.
Improper operation or negligence in checking
safety conditions can cause machine damage
or serious accidents.
Mandatory
Mount the modules on the base securely until
they click, and fix them on the base with
screws.
Insufficient installation can cause failure or
malfunction.
Mandatory
Set the operating switches of this module
according to this manual.
Improper setting can cause failure or
malufunction.
Mandatory
Sample programs and circuits described in
this manual are provided for explaining the
operations and applications of the S2.
You should test completely before using
them as a part of your application system.
Mandatory

vi model 2000 PROFIBUS Module User’s Manual for S2T/S2E
5. Safety Precautions on Maintenance and Inspection
WARNING
Configure the external circuit to turn on power
according to the following sequence.
Turn on the power of model 2000
→Turn on the power for the I/O module and
external load power supplies
Otherwise, it can cause machine damage,
malfunction or accidents.
Turn off power immediately if this module or
related equipment emitting smoke or odor.
Operation under such situation can cause fire
or electrical shock. Also unauhorized repairing
will cause fire or serious accidents. Do not
attempt to repair. Contact Toshiba for
repairing.
Mandatory Forbidden
Turn off power when removing any units,
modules, terminal blocks or wired cables after
installing.
Otherwise it can cause failure, malfunction or
electrical shock.
Do not disassemble or modify this module and
related equipment in hardware nor software.
Otherwise it can cause failure, malfunction,
electrical shock or injury.
ForbiddenMandatory

6F8C1147 vii
CAUTION
Be careful not to hit or fall off this module by
accident.
Excess shock can cause failure.
Forbidden
Place this modules removed from the unit on a
conductive mat or conductive bag (containing
a spare board, etc.) on an grounded desk.
Otherwise, static electricity can damage
components of the module.
Mandatory
Touch a grounded metal part to discharge the
static electricity on your body before touching
this module.
Otherwise, charged static electricity on your
body can cause malfunction or failure.
Mandatory
Use soft cloth to clean this module.
Use water-dipped and squeezed cloth to clean
it if dirty.
Leaving this module dirty can cause mistaking
or malfunction.
Mandatory
Do not apply benzene and thinner when
cleaning this module.
Otherwise, it can cause deformity or
descoloration the panel or case of this
module.
Forbidden

viii model 2000 PROFIBUS Module User’s Manual for S2T/S2E
6. Safety Precautions in Daily Operation
WARNING
CAUTION
Apply power of the specified ratings (voltage
fluctuation range, frequency, output rating,
etc.) described in this manual.
Otherwise, it can cause malfunction,
machine damage or fire due to overheat.
Mandatory
Turn off power immediately if the ambient
temperature or internal temperature exceeds
beyond normal range or if failure is occurred in
this module.
Contact Toshiba for repairing.
Operation under such situation can cause fire
or electrical shock.
Check the vent of this module periodically. If
vent is closed, it can cause raise of
temperature.
Mandatory
Do not touch any components, terminals,
connectors or printed circuit boards in the
module.
Otherwise, it can cause the IC or LSI or the
like to be broken by static electricity, resulting
in failure or malfunction.
Also, the edge of components can cause
injury.
Forbidden
Do not forcibly bend or pull or distort the
power cord and other cables. Otherwise, they
can be cut off or cause overheat.
Forbidden
Do not disassemble or modify this module and
related equipment.
Otherwise, it can cause malfunction or failure.
Forbidden
Do not enter wire scraps or other foreign
debris into this module and related
equipment.
Also, do not insert metal parts into them.
They can cause fire or accidents.
Forbidden

6F8C1147 ix
7. Safety Precautions on Disposal
CAUTION
Observe local regulations for disposal of the
this module.
Mandatory
Following information is only for EU-member
states:
The use of the symbol indicates that
this product may not be treated as
household waste. By ensuring this
product is disposed of correctly, you
will help prevent potential negative
consequences for the environment
and human health, which could
otherwise be caused by
inappropriate waste handling of this
product. For more detailed
information about the take-back and
recycling of this product, please
contact your supplier where you
purchased the product.
Mandatory

xmodel 2000 PROFIBUS Module User’s Manual for S2T/S2E
Limitation of Applications
 The model 2000 has been designed and manufactured for use in an industrial environment.
However, the mode 2000 is not intended to be used for systems which can endanger human
life (note 1).
Consult Toshiba if you intend to use this module for a special application which involves
human life and has great influence on the maintenance of the public function (note 2). This is
why such application requires special care on the operation, maintenance, and control of the
system (note 3).
(Note 1) The systems which can endanger human life are life maintenance systems, equip-
ment installed in the surgery, and other medical equipment.
(Note 2) The systems which involve human life and have great influence on the maintenance
of the public function mean the main control system of a nuclear power plant, safety
and protection system of a nuclear power facility, transport operation and control sys-
tems for mass transportation, control systems of aviation and space systems, and
other systems and subsystems where safety is critical.
(Note 3) "Special care" means to build a safety system (foolproof design, fail safe design,
redundancy design, etc.) in full consultation with Toshiba’s engineers.
Immunity
Toshiba is not liable for any loss caused by fire, earthquake, action by a third party, or other
accidents, or the operator’s intentional or accidental misuse, incorrect use, or use under
abnormal condition.
 Toshiba is not liable for any incidental loss caused by the use or non-use of this product, such
as loss of business profits, suspension of business, or loss or change of data on memory.
 Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions
stated in this manual.
 Toshiba is not liable for the loss caused by an incorrect operation in combination with other
equipment.
 Toshiba is not liable for the loss caused by a malfunction in combination with an application
program made by the customer.
NOTE:
Use cellular phones and PHSs at least one meter awa
y
from the workin
g
the model 2000
transmission cables, and I/O bus cable. Otherwise, the system can malfunction.

6F8C1099 xi
Preface
This manual presents the specifications of the data communication network "PROFIBUS"
master module PF611 and slave module PF612 for the Integrated Controller V Series
model 2000, and describes its operating procedures. Be sure to read this manual in order
to use the module correctly.
This manual consists of the following chapters:
Chapters 1, 2, and 3 describe the outline, configuration, and specification of this module.
Chapter 4 describes the operation and function.
Chapters 5, 6, and 7 describe how to startup the module, register and setup the controller,
and control the module.
Chapter 8 provides the RAS information. Check the contents.
The Appendix provides information on errors ,transmission cable and sample programs.
Refer it as necessary.
First, be sure to read the Safety Precautions in order to correctly use this module.

Preface
model 2000 PROFIBUS Module User’s Manual
xii
Be Sure To Observe The Following
Observe the following to ensure the safety of the operator in using the equipment and to
keep it in normal operating condition.
1. Read this Manual carefully before using.
2. Avoid installing or storing the equipment in the following places:
(1) Where there is large amount of dust.
(2) Where there is corrosive gas (such as SO2, H2S)
(3) Where there is vibration or shock.
(4) Where the temperature is outside the allowed range described in this manual.
(Operating ambient temperature: 0 to 45°C)
Please perform compulsive air-cooling in the location where the ambient temperature
exceeds 45°C.
(5) Where humidity is high or where there is condensation.
3. If the device internal or external temperature becomes abnormally high or if there is a
malfunction, stop operation, turn off the power and contact the nearest Toshiba service
station.
4. Do not open the case while operating.
5. Do not modify the equipment.

6F8C1147 xiii
CONTENTS
Safety Precautionsăăăăăăăăăăăăăăăăăăăăăăăăă i
Prefaceăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă xi
Chapter 1 Module Overviewăăăăăăăăăăăăăăăăă1
1.1 General ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 1
Chapter 2 Configuration ăăăăăăăăăăăăăăăăăăăă3
2.1 System Configuration Exampleăăăăăăăăăăăăăăăăăăăăăă 3
2.2 PF611 Module External ăăăăăăăăăăăăăăăăăăăăăăăăăăăă 4
2.3 PF612 Module External ăăăăăăăăăăăăăăăăăăăăăăăăăăăă 5
2.4 Name of PF611 Module Components and Parts ăăăăăăă 6
2.5 Name of PF612 Module Components and Parts ăăăăăăă 8
2.6 Configurator ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 12
Chapter 3 Specifications ăăăăăăăăăăăăăăăăăă 13
3.1 System Specificationăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 13
3.2 PF611/PF612 Module Specificationăăăăăăăăăăăăăăăăă 14
Chapter 4 Operation and Function ăăăăăăăăă 15
4.1 Cyclic Transmission ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 15
4.2 Cyclic Transmission Time ăăăăăăăăăăăăăăăăăăăăăăăăă 17
4.3 Startup Procedureăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 17
4.4 Application Program (Start Procedure) ăăăăăăăăăăăăăă 19
4.5 Access for PF611/PF612 Controller Interface Memoryă20
Chapter 5 Transmission Parameter Setupăăă 21
Chapter 6 Operation Mode ăăăăăăăăăăăăăăăă 23
6.1 Operation Modeăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 23

xiv model 2000 PROFIBUS Module User’s Manual for S2T/S2E
CONTENTS
Chapter 7 Module Control ăăăăăăăăăăăăăăăăă 25
7.1 Controller Interface Memory Map ăăăăăăăăăăăăăăăăăăă 25
7.2 Module Control Information ăăăăăăăăăăăăăăăăăăăăăăăă 27
7.3 Reset PF Moduleăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 28
7.4 Activate PF Module ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 28
7.5 PF612 Transmission Word Count Setup ăăăăăăăăăăăăă 29
Chapter 8 RAS Information ăăăăăăăăăăăăăăăă 31
8.1 PF611 RAS Information ăăăăăăăăăăăăăăăăăăăăăăăăăăă 31
8.2 PF611 DP system Informationăăăăăăăăăăăăăăăăăăăăăă 36
8.3 PF612 RAS Information ăăăăăăăăăăăăăăăăăăăăăăăăăăă 38
Chapter 9 Appendixăăăăăăăăăăăăăăăăăăăăăăă 39
9.1 Error Inspection ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 39
9.2 Installing modules and Transmission Cable ăăăăăăăăăă 42
9.3 Connectors ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 43
9.4 Sample Application Programs (T-PDS) ăăăăăăăăăăăăăă 44

6F8C1147 1
Chapter 1 Module Overview
1.1 General
PROFIBUS is an international standard network developed by Siemens that is certified by
German industrial Standards (DIN19245), European Standards (EN50170), and
International Standards (IEC-61158). At the actual application level, there are more than
1,100 companies participating in the user group with approximately 300 vendors providing
approximately 2,000 different products in the European and North American market.
PROFIBUS is classified into DP, FMS, and PA which respectively applies to high-speed
remote I/O, inter-controller message communication, and instrumentation applications. The
PF611 and PF612 supports PROFIBUS-DP, which is the most popular among these.
The PROFIBUS module enhances connectability by providing PROFIBUS connection to
integrated controllers in addition to conventional device net module.
The product lineup is as follows:
No. Application Type
1 For model 2000 (master) GPF611**S
2 For model 2000 (slave) GPF612**S
Summary of PROFIBUS module.
Connected device Integrated Controller V Series model 2000 S2T and S2E.
Engineering Tool PROSEC T-Series engineering tool T-PDS.
Number of transmission
stations 122 (maximum) (32 in each segment, expandable with repeater (up to 3))
Transmission speed 9.6 Kbps to 12 Mbps.
Number of connectable
modules Up to 8 devices (total of PF611 and PF612).
Transmission size PF611: Transmit 512 bytes, Receive 512 bytes
PF612: Transmit 244 bytes, Receive 244 bytes
Transmission cable RS485 shielded twisted pair cable is used.
Optical fiber can be used partially if optical repeaters are used.
Function Cyclic process data transmission between controller and slave devices.
Conforming standard PF611：EN50170 (DPV0) Profibus Class 1 Master
PF612：EN50170 (DPV0) Profibus-DP Slave
Parameter PF611: Transmission parameters are set from custom configurator.
PF612: Transmission parameters are set from switch on the module or
User program on controller.
The user who combines S2T/S2E and PF611/PF612 and operates must issue various
requests to PF611/PF612 by using the READ/WRITE instruction in the S2T/S2E application
program.

Chapter 1 Module Overview
model 2000 PROFIBUS Module User’s Manual for S2T/S2E
2
1 The following module is used as the PROFIBUS-DP transmission controller for this module.
Master module (PF611):
HMS AnyBus Profibus DP Master (ABM-PDP)
Slave module (PF612):
HMS AnyBus Profibus DP Slave (ABS-PDP)

6F8C1147 3
Chapter 2 Configuration
2.1 System Configuration Example
model 2000 S2T/S2E
Shielded twisted pair cable
Motor drive unit Motor drive unit
Terminating
resistor
Configurator (PC)
PF611
Terminating
resistor
Slave equipment
Figure 2-1 System configuration example (1)
model 2000 S2T/S2E
Shielded twisted pair cable
Slave equipment
Terminating
resistor
model 2000 S2PU82 model 3000
PF611
PF612 PF312
Configurator (PC)
T
erminating
resisto
r
Figure 2-2 System configuration example (2)

Chapter 2 Configuration
model 2000 PROFIBUS Module User’s Manual for S2T/S2E
4
2
2.2 PF611 Module External
Figure 2-3 PF611 appearance drawing