Toshiba V Series User manual

6F8C1120
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Important Information
No patent liability is assumed by TOSHIBA Corporation with respect to use of
information, illustrations, circuits, equipment or examples of application in this
publication.
TOSHIBA Corporation reserves the right to make changes and improvements to this
publication and/or related products at any time without notice. No obligation shall be
incurred other than as noted in this publication.
This publication is copyrighted and contains proprietary material. No part of this book
may be reproduced, stored in a retrieval system, or transmitted, in any form or by any
means-electrical, mechanical, photocopying, recording, or otherwise-without obtaining
prior written permission from TOSHIBA Corporation.
PROSEC, TOSLINE, and TOSDIC are trademarks or registered trademarks of Toshiba
Corporation.
IBM is a registered trademark of International Business Machines Corporation.
Microsoft, Windows and Windows NT are registered trademarks of Microsoft
Corporation in U.S.A. and other countries.
HyperTerminal is a product of Hilgraeve Inc.
©TOSHIBA CORPORATION 2006
All Rights Reserved

6F8C1120 i
Safety Precautions
This manual contains important information for the operator to operate this product safely and
correctly and avoid bodily injury and property damage.
Grasp the meanings of the following marks and their descriptions before reading this manual.
Hazard Classifications
WARNING Indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.
CAUTION Indicates a potentially hazardous situation which, if not a avoided, can
result in minor or moderate injury, or property damage. It can also be
used to alert against unsafe practices.
Note 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature),
electrical shock, fracture, or intoxication which leaves aftereffects or requires
hospitalization or need to go to the hospital for a long time.
2. Injury means hurt, burn, or electrical shock which does not require hospitalization or
going to the hospital for a long time.
3. Property damage means extended breakdown of assets and materials.
Notation of Markings
Indicates a "may not" mark.
The concrete forbiddance is indicated with a pictograph or wording.
Indicate a mandatory action that you should never fail to do.
The concrete content is indicated inside or near the circle with a pictograph or wording.
Indicates a caution.
The concrete content is indicated inside or near the triangle.
Note 1. The description of forbiddance, mandatory and caution marks are subject to change,
depending on the labels on the main unit.

ii Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual
1. Checking the Warning Labels on the Main Unit
Make sure warning markings is attached on the main unit.
If any of them are missing or the wording is illegible, contact Toshiba’s Service Department.
2. Precautions on Installation
WARNING
CAUTION
Do not cover the hole of the equipment, and the
ventilator/air inlet of the system.
Otherwise, overheating, etc. can cause fire or
malfunction.
Forbidden
Be sure to ground the model 2000.
The protective ground terminal of the model
2000 must be connected to an external
protective earth.
Operation without grounding may cause
accidental fire or shock.
Mandator
y
Avoid the following locations when installing or
storaging the model 2000.
• Locations where there is dust, salinity, or ion
particles
• Locations where there are corrosive gases
(SO2, H2S) or flammable gases
• Locations where vibration or shock occurs
beyond the allowance
• Locations where there is condensation due to
sharp temperature variations
• Locations where the ambient temperature
exceeds the allowance range
• Locations where the relative humidity
exceeds the allowance range
• Locations where the equipment is exposed to
direct sunlight
• Locations where strong electric radiation or
magnetic field is generated
Mandator
y
Improper the installation or writing of the system
can cause not only insufficient performance but
also malfunction and failure of the model 2000.
Installation in an unspecified direction or
improper installation can cause fall-off, fire,
interference, or malfunction of the model 2000.
Mandator
y

6F8C1120 iii
3. Precautions on Wiring
WARNING
CAUTION
Be sure to use crimp-style terminal with
insulating sheath or insulating tape to cover the
conductive parts when wiring modules so that
no conductive parts are exposed.
Handle the terminal cover with care so as not to
fall off or get damaged.
Be sure to fix the cover on the terminal block
after wiring.
An exposed conductive part can cause
electrical shock.
Mandator
y
Avoid entering wire scraps or other foreign
debris into the model 2000, and related
equipment.
Otherwise, it can cause fire, failure or
malfunction.
Mandator
y
Be sure to tern off power before wiring.
Otherwise, it can cause electric shock or
malfunction of the model 2000.
Mandator
y
It is assumed that the users have general
knowledge of industrial electrical control
systems.
Mandator
y
Apply power of the specified ratings described
in the manual.
Apply excess power voltage to the model 2000
can cause explosion or fire.
Mandator
y
Install the model 2000 at a place where
maintenance and inspection are easy to do.
Otherwise, recovery from failure may take much
more time, leading to a serious accidents.
Mandator
y

iv Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual
4. Precautions for Operation
WARNING
CAUTION
Configure emergency stop interlocking circuit
outside the model 2000.
Otherwise, failure and malfunction of the model
2000 can cause human injury, machine damage
or serious accidents.
Mandator
y
Be sure to keep the terminal block covers
closed during power ON.
Do not touch the terminals.
Otherwise, it can cause electric shock or injury.
Mandator
y
The power modules, the remote I/O modules,
the direct I/O modules and the extension
interface are dedicated to the model 2000.
Mount of them on the bases of the model 2000.
Do not use them by themselves for other
purposes.
Otherwise, it can cause electric shock or injury
or malfunction.
Forbidden
When you attempt to perform program change,
forced output, RUN/HALT controls, etc during
operation, carefully check for safety.
Improper operation or negligence in checking
safety conditions can cause machine damage
or serious accidents.
Mandator
y
Mount the modules on the base securely until
they click, and fix them on the base with
screws.
Insufficient installation can cause failure or
malfunction.
Mandator
y
Set the operating switches of the model 2000
according to this manual.
Improper setting can cause failure or
malfunction.
Mandator
y
Sample programs and circuits described in this
manual are provided for explaining the
operations and applications of the model 2000.
You should test completely before using them
as a part of your application system.
Mandator
y
Install fuses suited to the load current capacity
in the external circuits for the relay output
module, preventing from overload.
Otherwise, it can cause machine damage or
accidents.
Mandator
y

6F8C1120 v
5. Safety Precautions for Maintenance and Inspection
WARNING
Turn off power when removing any units,
modules, terminal blocks or wired cables after
installing.
Otherwise exposed conductive pants of wire or
on the rear of terminal blocks can cause
electrical shock.
Mandator
y
Configure an external circuit to turn on power
according to the following sequence.
Turn ON the power of model 2000
→Turn ON the power for the I/O modules
and external load power supplies
Otherwise, it can cause machine damage,
malfunction or accidents.
Mandator
y
Turn off power immediately if the model 2000
emitting smokes or odor.
Operation under such situation can cause fire or
electrical shock.
Also unauthorized repairing will cause fire or
serious accidents. Do not attempt to repair.
Contact Toshiba for repairing.
Forbidden
It is recommended to use an external power
supply that provides power for both the I/O
module and the loads.
If not possible, configure the external circuit so
that the external power required for output
modules and power to the loads are switched
ON/OFF simultaneously.
Also, be sure to turn off power to the loads
before turning off power to the model 2000 for
system safety.
Mandator
y
Do not disassemble or modify the model 2000
in hardware nor software.
Otherwise it can cause failure, malfunction,
electrical shock or injury.
Forbidden
Be sure not to connect the opposite electrode of
the battery or charge the battery.
Also, do not try to disassemble the battery or
make it short-circuited or throw it into fire or use
it in overheated condition.
Otherwise it can cause fire or explosion.
Forbidden

vi Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual
CAUTION
6. Safety Precautions on Replacing Components
WARNING
Do not apply benzene and thinner when
cleaning the model 2000.
Otherwise, it can cause deformity or
discoloration the panel or case of the model
2000.
Forbidden
Replace a fuse or batteries with a new one
specified.
Otherwise, it may malfunction or cause fire.
Mandator
y
Be careful not to hit or fall off the model 2000 by
accident.
Excess shock can cause failure.
Forbidden
Place any modules removed from the unit on a
conductive bat or conductive bag (containing a
spare board, etc.) on an grounded desk.
Otherwise, static electricity can damage
components of the module.
Mandator
y
Touch a grounded metal part to discharge the
static electricity on your body before touching
the model 2000.
Otherwise, charged static electricity on your
body can cause malfunction or failure.
Mandator
y
Use soft cloth to clean the model 2000.
Use water-dipped and squeezed cloth to clean
it if dirty.
Leaving the model 2000 dirty can cause
mistaking or malfunction.
Mandator
y
Turn off power of the model 2000 before
replacing the power fuse or warning fuse.
Otherwise, it can cause electrical shock or fire.
Mandator
y

6F8C1120 vii
CAUTION
7. Safety Precautions for Daily Operation
WARNING
The relays used in the relay output module
have ON/OFF life mechanically.
Use them within their mechanical life times is
described in the related manual.
Replace the module if exceeded.
Mandator
y
Replace the battery every two years.
An exhausted battery can cause malfunction
and lose data and programs stored in model
2000, resulting in machine damage or
accidents, depending on the application.
Mandator
y
Turn off power immediately if the ambient
temperature or internal temperature exceeds
beyond normal range or if failure is occurred in
the model 2000.
Contact Toshiba for repairing.
Operation under such situation can cause fire
or electrical shock.
Mandator
y
Apply power of the specified ratings (voltage
fluctuation range, frequency, output rating, etc.)
described in the related manual.
Otherwise, it can cause malfunction, machine
damage or fire due to overheat.
Mandator
y

viii Model 2000 FL-net (OPCN-2) Remote I/O Station Module (FL654) User’s Manual
CAUTION
8. Safety Precautions on Disposal
WARNING
CAUTION
Do not touch any components, terminals,
connectors, or printed circuit boards in the
module.
Otherwise, it can cause the IC or LSI or the like
to be broken by static electricity, resulting in
failure or malfunction.
Also, the edge of components can cause injury.
Forbidden
Do not forcibly bend or pull or distort the power
cord and other cables. Otherwise, they can be
cut off or cause overheat.
Forbidden
Do not disassemble or modify the model 2000
equipment.
Otherwise, it can cause malfunction or failure.
Forbidden
Do not enter wire scrapes or other foreign
debris into the model 2000 equipment.
Also, do not insert metal parts into them.
They can cause fire or accidents.
Fo
r
bidden
Do not throw lithium batteries into fire.
Otherwise, they can explode.
Forbidden
Observe local regulations for disposal of the
lithium batteries or the model 2000.
Mandator
y