Toshiba DEV002Z User manual

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E6581295⑥
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TOSVERT VF-AS1/PS1
Option Instruction Manual
DEV002Z-1
* The data given in this manual are subject to change without notice.
© Toshiba Schneider Inverter Corporation 2005
All rights reserved.
NOTICE
1. Make sure that this instruction manual is delivered to the end user
of the DeviceNet option for the VF-AS1/PS1.
2. Read this manual before installing or operating the DeviceNet option
for the VF-AS1/PS1. And keep it in a safe place for reference.
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Safety precautions
On the inverter and in its instruction manual, important information is contained for
preventing injuries to users and damages to assets and for proper use of the device.
Read the instruction manual attached to VF-AS1/PS1 along with this instruction manual
for completely understanding the safety precautions and adhere to the contents of these
manuals.
Explanation of markings
Marking Meaning of marking
Danger Indicates that errors in operation may lead to death or serious injury.
Warning
Indicates that errors in operation may lead to injury (*1) to people or that these errors
may cause damage to physical property. (*2)
(*1) Such things as injury, burns or shock that will not require hospitalization or long periods of
outpatient treatment.
(*2) Physical property damage refers to wide-ranging damage to assets and materials.
Meanings of symbols
Marking Meaning of marking
Indicates prohibition (Don't do it).
What is prohibited will be described in or near the symbol in either text or picture
form.
Indicates something mandatory (must be done).
What is mandatory will be described in or near the symbol in either text or picture form.
Indicates danger.
What is dangerous will be described in or near the symbol in either text or picture form.
Indicates warning.
What the warning should be applied to will be described in or near the symbol in
either text or picture form.
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■ General Operation
Danger
Disassembly
prohibited
▼ Never disassemble, modify or repair.
Doing so could result in electric shock, fire and injury. For repairs, call your sales
agency.
Prohibited
▼ Do not attach this option to any inverter other than the VF-AS1/PS1.
Doing so could result in electric shock or fire.
▼ When the inverter is energized, never detach the this option from the VF-AS1/PS1.
Doing so could result in electric shock.
▼ Don't place or insert any kind of object into the DEV002Z (electrical wire cuttings, rods,
wires).
Doing so could result in electric shock or fire.
▼ Do not allow water or any other fluid to come in contact with the DEV002Z.
Doing so could result in electric shock or fire.
Mandatory
▼ Turn off the VF-AS1/PS1 when installing and wiring this option.
▼ If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately
turn power off.
If the equipment is continued in operation in such a state, the result may be fire. Call
your local sales agency for repairs.
■ Transportation & installation
Danger
Prohibited
▼ Do not operate the inverter if it is damaged or any component is missing.
Doing so could result in electric shock or fire. Call your local sales agency for repairs.
▼ Do not place any inflammable substances near the VF-AS1/PS1 Inverter.
If an accident occurs in which flame is emitted, this could lead to fire.
▼ Do not install in any location where the inverter could come into contact with water or
other fluids.
Doing so could result in electric shock or fire.
▼ When installing this option, be careful not to touch the leads from parts on the reverse
side of its circuit board.
Doing so could result in injury.
Mandatory
▼ Operate under the environmental conditions prescribed in the instruction manual.
Operations under any other conditions may result in malfunction.

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■ Wiring
Danger
Mandatory
▼ Shut off power when installing and wiring this option.
Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1) is
no longer lit.
▼ Tighten the screws on the terminal block to the specified torque (Refer to Section 4.1).
If the screws are not tightened to the specified torque, it may lead to fire.
▼ Electrical construction work must be done by a qualified expert.
Installation or connection of input power by someone who does not have that expert
knowledge may result in fire or electric shock.
■ Operations
Danger
Prohibited
▼ Do not touch switches when the hands are wet and do not try to clean the inverter with
a damp cloth.
Doing so could result in electric shock.
▼ Do not pull on any cable itself.
Doing so could result in damage or malfunction.
■ Disposal
Warning
Mandatory
▼ For safety's sake, do not dispose of the disused inverter yourself but ask an industrial
waste disposal agent (*).
If the collection, transport and disposal of industrial waste is done by someone who is
not licensed for that job, it is a punishable violation of the law. (Laws in regard to
cleaning and processing of waste materials)
(*) Persons who specialize in the processing of waste and known as “industrial waste
product collectors and transporters” or “industrial waste disposal persons.”
Notes on use
Notes
▼ Do not install the inverter where the temperature or the humidity will change rapidly.
▼ Keep a distance of 20cm or more between the inverter's power cable and the data
transmission cable.
Or the inverter might malfunction because of noise.
▼ Insert a magnetic contactor or similar device between the inverter and the power supply
to ensure that power is turned off if an emergency stop command is entered through the
network.
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Introduction
Thank you for purchasing a “VF-AS1/PS1 DeviceNet Option (DEV002Z),” for TOSVERT
VF-AS1/PS1 inverter. Installing this option in the VF-AS1/PS1 and using it together, data
communication can be made with a host computer or other device via DeviceNet. Please
read the entire manual carefully before attempting to control your inverter via DeviceNet
connection.
Besides this instruction manual, the “DEV002Z Function Manual” is required to develop
software communicating with VF-AS1/PS1. In such a case, please get in touch with our
branch offices or sales offices. (“DEV002Z Function Manual”: E6581281).
This manual is also aimed at the operator using "VF-AS1/PS1 DeviceNet option", so please
use it for future maintenance and inspection.
■ Explanation of model number of DeviceNet TM option
DEV 002 Z - 1
Revision No.
Cable length (cable between inverter and unit), Z: No cable
DeviceNet model number
DeviceNet
■ Check of accessories
DeviceNet option is shipped together with the following items in the package. Contact your
sales agency if any of these is missing.
• VF-AS1/PS1 DeviceNet option ....... 1 board
(DEV002Z)
• DeviceNet open connector ....... 1 pcs.
(Connected to the DEV002Z)
• Instruction manual for the VF-AS1/PS1 DeviceNet option (this manual) ....... 1 copy
(E6581295)
• LED name label ....... 1 pcs.
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Manual

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Contents
1. OVERVIEW ..............................................................................................................................................6
2. EXTERIOR FEATURES...........................................................................................................................7
2.1. DeviceNet connector.......................................................................................................................7
2.2. DeviceNet indicator .........................................................................................................................8
3. INSTALLING THE DEV002Z....................................................................................................................9
4. CONNECTING TO THE NETWORK .....................................................................................................10
4.1. Installation method ........................................................................................................................10
4.2. Network Grounding .......................................................................................................................11
4.3. Setting a MAC ID number and a network baud rate .....................................................................12
5. COMMUNICATIONS-RELATED PARAMETERS..................................................................................13
5.1. f851: Communication Loss Action Setting (Network breaks)..................................................14
5.2. f852: Preset speed operation selection...................................................................................14
5.3. f830: Assembly Object Setting ................................................................................................15
6. DEVICENET LOCAL/REMOTE OPERATION .......................................................................................18
7. SPECIFICATIONS .................................................................................................................................19
8. WARRANTY...........................................................................................................................................19

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1.Overview
The DEV002Z interface allows the VF-AS1/PS1 inverter to be connected into a
DeviceNet network. DeviceNet supports a maximum of 64 nodes, allowing for the Master
unit and the configuration tool a maximum of 62 devices can be connected to the
network.
Master
(PLC, etc.)
VF-AS1/PS1 VF-AS1/PS1
VF-AS1/PS1
DeviceNet
DEV002Z DEV002Z
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DEV002Z
Maximum connectable units: 64
(In a case like the one above, PLC and
configuration tool is included in the count.)

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2.Exterior features
The external view of this option and the name of each part are shown below:
Danger
Prohibited
▼ Do not change the switch setting when the power is on.
It could lead to electric shocks, or the option might breaks down or get
damaged.
2.1. DeviceNet connector
Used to connect DeviceNet network cables. The terminal is a plug-type and the signal of each
terminal is as follows.
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Size of connectable wire: 0.3 to 1.5mm2(AWG 22 to 16), Strip-off length: 7mm
Tightening torque: 0.5 to 0.6 N·m
Recommended screwdriver: Small flat-blade screwdriver (blade thickness: 0.6mm, blade width:
3.5mm or less)
DeviceNet connector
(Refer to Section 2.1)
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DeviceNet indicator
(Refer to Section 2.2)
Dip switch
(Refer to Section 4.3)
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Panel mounting tabs
(Refer to Section 3)
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Color Symbol Signal classification:
Red V+ Network Power Supply (V+)
White CAN_H Communication signal (High)
Silver SHIELD Shield
Blue CAN_L Communication signal (Low)
Black V- Network Power Supply (V-)
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2.2. DeviceNet indicator
The DEV002Z option has a two-color (red and green) LED as a means of indicating
the MNS (module/network status), which works basically in accordance with
DeviceNet specifications.
LED Status Item displayed
Off Not Powered/Not On–line
Device is not on-line.
- The DEV002Z has not completed the Dup_MAC_ID test yet.
- The DEV002Z may not be powered.
Lights
green.
Device Operational AND
On–line, Connected
The DEV002Z is operating in a normal condition and the DEV002Z
is on-line with connections in the established state.
Flashes
green.
Device Operational AND
On–line, Not Connected
or
Device On–line AND
Device needs commissioning
The DEV002Z is operating in a normal condition and the DEV002Z
is on-line with no connections in the established state.
- The DEV002Z has passed the Dup_MAC_ID test, is on-line, but
has no established connections to other nodes.
- Configuration missing, incomplete or incorrect.
Flashes
red.
Minor Fault and/or
Connection Time–Out
Recoverable fault and/or one or more I/O Connections are in the
Timed-Out state.
Lights red. Critical Fault or
Critical Link Failure
The DEV002Z has an unrecoverable fault; may need replacing.
Failed communication device. The DEV002Z has detected an error
that has rendered it incapable of communicating on the network
(Duplicate MAC ID, or Bus-off).
Flashes
red and
green
alternately.
Communication Faulted and
Received an Identify Comm
Fault Request - Long Protocol
A specific Communication Faulted device. The DEV002Z has
detected a Network Access error and is in the Communication
Faulted state.
The DEV002Z has subsequently received and accepted an Identify
Communication Faulted Request - Long Protocol message.
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3.Installing the DEV002Z
Install the DeviceNet option to VF-AS1/PS1 as follows:
* When this option is used together with the IO card option, attach this option to the front
panel side.
(1) Turn off input power of VF-AS1/PS1 and wait for at least 15 minutes and then check
that the CHARGE lamp on VF-AS1/PS1 is no longer lit.
(2) Securing the option to the inverter
a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front
panel, release the panel mounting tab by pushing the screwdriver down, and
remove the front panel cover.
b) Install the option in the inverter by fitting the tabs on the lower side of the option into
the slots at the lower part of the inverter front panel.
c) Make sure the option is securely attached to the inverter. Then, check whether the
plastic bosses on the inverter case have fitted in the holes at the upper and lower
parts of the option.
d) Insert the tabs at the lower part of the front cover into the slots at the lower part of
the inverter to attach the front cover to the inverter.
e) Stuck the enclosed "LED name label" on the option LED display part of a front
cover.
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a)
b)
c)
d)
e)
MNS
MNS
MNS
MNS
MNS
LED name label
* When installing this option to below capacities,
remove the Add-on type option case.
VFAS1: 200V 55, 75kW
400V 90 - 500kW
VFPS1: 200V 55 - 90kW
400V 90 - 630kW