Toshiba TOSVERT-130G2+ User manual

October, 1994
Part #34470
HIGH PERFORMANCE TRANSISTOR INVERTER
IGBT DIGITAL SERIES
OPERATION MANUAL
TOSVERT-130G2+

TOSHIBA
i
IMPORTANT NOTICE
The instructions contained in this manual are not intended to cover all of the details
or variations in equipment, nor to provide for every possible contingency
to be met in connection with installation, operation, or maintenance. Should
additional information be desired or should particular problems arise which are not
covered sufficiently for the purchaser's purposes, the matter should be referred to
the local Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing agreement, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation's Inverter Division.
The warranty contained in the contract between the parties is the sole warranty of
Toshiba International Corporation's Inverter Division and any
statements contained herein do not create new warranties or modify the existing
warranty.
Toshiba International Corporation reserves the right, without prior notice, to update
information, make product changes, or to discontinue any product or service
identified in this publication.
Any electrical or mechanical modification to this equipment,
without prior written consent of Toshiba International
Corporation, will void all warranties and may void UL listing and/
or CSA certification.
AC ADJUSTABLE SPEED DRIVE
Please complete the Extended Warranty Card supplied with this inverter and return
it by prepaid mail to Toshiba. This activates the extended warranty. If additional infor-
mation or technical assistance is required, call Toshiba's marketing department toll free
at [phone] or write to: Toshiba International Corporation, 13131 W. Little York
Road, Houston, TX 77041-9990.
Please complete the following information for your records and to remain within this
equipment manual:
Model Number:
Serial Number:
Date of Installation:
Inspected By:
Reference Number:

TOSHIBA
Thank you for purchasing the TOSVERT-130G2+. This adjustable frequency solid state AC
drive features pulse width modulation, digital control, and user programmability. The very latest
microprocessor and insulated gate bipolar transistor technology is used. This, combined with
Toshiba's high performance software, gives unparalleled motor control and reliability.
It is the intent of this operation manual to provide a guide for safely installing, operating, and
maintaining the drive. This operation manual contains a section of general safety instructions
and is marked throughout with warning symbols. Read this operation manual thoroughly before
installing and operating this electrical equipment.
All safety warnings must be followed to ensure personal safety.
Follow all precautions to attain proper equipment performance and longevity.
We hope that you find this operation manual informative and easy to use. If additional information or techni-
cal assistance is needed, please call toll free [phone] or write to: Toshiba International Corporation,
13131 W. Little York Road, Houston, TX 77041-9990.
Again, thank you for the purchase of this product.
TOSHIBA INTERNATIONAL CORPORATION
INTRODUCTION
ii

TOSHIBA
iii
GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in either of two ways:
1) Danger warnings - The danger warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "DANGER". The
Danger warning symbol is used to indicate situations, locations, and conditions that
can cause serious injury or death:
2) Caution warnings - The caution warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "CAUTION". The
Caution warning symbol is used to indicate situations and conditions that can cause
operator injury and/or equipment damage:
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in
a triangle. The Electrical warning symbol is used to indicate high voltage locations and
conditions that may cause serious injury or death if the proper precautions are not
observed:
DANGER
CAUTION
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in
a triangle. The Explosion warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or death if the proper
precautions are not observed:

TOSHIBA
iv
CONTENTS
SECTION PAGE
Disclaimer ..........................................................................................................i
Introduction ......................................................................................................... ii
General Safety Instructions..............................................................................iii
Contents ...................................................................................................... iv-vi
1.0 Inspection/Storage/Disposal ......................................................................... 1-1
1.1 Inspection of the New Unit....................................................................... 1-1
1.2 Storage ..................................................................................................... 1-1
1.3 Disposal.................................................................................................... 1-1
2.0 Safety In Installation and Operation............................................................. 2-1
2.1 Installation Precautions ........................................................................... 2-1
2.2 Operating Precautions ............................................................................ 2-2
2.3 Confirmation of Wiring ............................................................................ 2-3
2.4 Start-up and Test ..................................................................................... 2-3
2.5 Maintenance............................................................................................. 2-3
3.0 Standard Specifications.................................................................................. 3-1
4.0 Wiring, PWB Layout, Jumpers, and Terminal Connections .................. 4-1
4.1 Simple Connection Diagrams................................................................ 4-1
4.2 Selection of Main Circuit Wiring Equipment and
Standard Cable Sizes............................................................................. 4-5
4.3 Grounding ................................................................................................. 4-6
4.4 Control/Driver Board for G2+2010 through G2+2220 ......................... 4-7
4.5 Control/Driver Board for G2+4015 through G2+4220 ......................... 4-8
4.6 Control Board for G2+2270 through G2+2330
and G2+4270 through G2+430K ........................................................... 4-9
4.7 Driver Board for G2+2270 through G2+2330
and G2+4270 through G2+430K .......................................................... 4-10
4.8 Jumper Details ........................................................................................ 4-11
4.9 Control/Driver Board Terminal Block Details ...................................... 4-11
4.10 Terminal Connections and Functions ................................................... 4-12
5.0 Features ....................................................................................................... 5-1
5.1 Function Setting and Status Monitored ................................................. 5-1
5.2 "96" Built-in Functions for Complete Operating Control...................... 5-3

TOSHIBA
v
CONTENTS (cont'd)
SECTION PAGE
5.0 Features (cont'd)
5.3 Voltage Matching ..................................................................................... 5-3
5.3.1 Proportional Output Voltage (Standard).................................... 5-3
5.3.2 Output Voltage Regulation (Optional)........................................ 5-4
5.4 Tosvert-130 G2+ Options ....................................................................... 5-5
5.4.1 3-Component Remote Station ................................................... 5-5
5.4.2 4-Component Remote Station ................................................... 5-5
5.4.3 Multi-Function Option Board....................................................... 5-5
5.4.4 RS232C Option Board................................................................ 5-5
5.4.5 RS232 Cable ............................................................................... 5-5
5.4.6 RS485 Multi-Function Option Board.......................................... 5-5
5.4.7 TG/PG Option Board................................................................... 5-5
5.5 Multiple Preset Speeds........................................................................... 5-6
5.6 Programmable Run Patterns .................................................................. 5-7
5.7 Accelerating/Decelerating Characteristics........................................... 5-8
5.8 Display Frequency Scaler....................................................................... 5-8
5.9 Memory Function ..................................................................................... 5-8
5.10 Braking Characteristics .......................................................................... 5-9
5.10.1 DC Injection................................................................................. 5-9
5.10.2 Dynamic Braking ........................................................................ 5-9
6.0 Functions ....................................................................................................... 6-1
6.1 Operating Panel....................................................................................... 6-1
6.2 LED Display............................................................................................. 6-2
6.3 Monitor Display Alphanumerics ............................................................. 6-3
6.4 Basic Operating Keys ............................................................................. 6-4
6.5 Function Access/Set - Status Keys ....................................................... 6-5
6.6 First and Second Functions Factory Setting Overview ...................... 6-7
6.7 First Function Parameters ..................................................................... 6-8
6.8 Second Function Parameters ............................................................... 6-10
7.0 Basic Operations .............................................................................................. 7-1
7.1 Basic Keys ............................................................................................... 7-1
7.2 Simple Operation..................................................................................... 7-1
7.3 Function Access/Set Methods ............................................................... 7-3
7.3.1 First Functions.............................................................................. 7-3
7.3.2 Second Functions ........................................................................ 7-4
7.4 Frequency Setting (FC)........................................................................... 7-5
7.5 Status Monitoring ..................................................................................... 7-6
7.5.1 Normal Status Monitoring ........................................................... 7-6
7.5.2 Tripped Status Monitoring .......................................................... 7-7
7.5.3 Input Terminal Status Code ........................................................ 7-9
7.5.4 Output Terminal Status Code .................................................... 7-10
7.5.5 Monitoring Details of Faults....................................................... 7-10

TOSHIBA
vi
CONTENTS (cont'd)
SECTION PAGE
8.0 Operating Procedures ..................................................................................... 8-1
8.1 Starting/Stopping - Panel Control.......................................................... 8-3
8.1.1 Forward/Reverse ......................................................................... 8-3
8.1.2 Coast to Stop ............................................................................... 8-4
8.1.3 Emergency Stop .......................................................................... 8-4
8.1.4 Emergency Stop From a Remote Location.............................. 8-4
8.2 Starting/Stopping - Remote Control ...................................................... 8-5
8.3 Frequency Setting - Panel Control......................................................... 8-6
8.3.1 Digital............................................................................................ 8-6
8.3.2 Scroll ............................................................................................. 8-6
8.3.3 Jog................................................................................................. 8-7
8.3.4 7 Preset Speeds.......................................................................... 8-8
8.3.5 Pattern Run................................................................................... 8-9
8.4 Frequency Setting - Remote Control.................................................... 8-12
8.4.1 Proportional/Follower Input Signals .......................................... 8-12
8.4.2 Terminal IV ................................................................................... 8-13
8.4.3 Jog................................................................................................ 8-14
8.4.4 7 Preset Speeds......................................................................... 8-15
8.5 Output Signals ......................................................................................... 8-16
8.5.1 Selectable Outputs ..................................................................... 8-16
8.5.2 Inverter to Relay/PC Connections ............................................. 8-17
8.5.3 Fault-Detection Output Terminals ............................................. 8-18
8.5.4 Resetting After a Trip ................................................................. 8-18
8.6 Calibration of Remote Meters (FM & AM) ........................................... 8-19
8.6.1 Frequency Meter (FM) Connection and Procedures .............. 8-19
8.6.2 Ammeter (AM) Connection and Procedures ........................... 8-20
8.7 Operating Functions - Descriptions and Examples ............................ 8-21
9.0 Spare Parts List/After Sales Service ............................................................ 9-1
9.1 Requesting After Sales Service............................................................. 9-1
9.2 Recommended Spare Parts .................................................................. 9-2
9.3 Parts Service Life .................................................................................... 9-6
10.0 Dimensions/Weights/Component Layouts/Schematics........................ 10-1
10.1 Basic Dimensions .................................................................................. 10-1
10.2 Layout Dimensions for Installation in NEMA 12 Enclosures ............. 10-2
10.3 Operating Panel Assembly.................................................................... 10-3
10.4 Shipping Weights ................................................................................... 10-4
10.5 Component Layouts ............................................................................... 10-5
10.6 Schematics.............................................................................................10-17
11.0 Expanded Information.................................................................................... 11-1
11.1 PID Set Point Control............................................................................. 11-1

TOSHIBA
1.0 Inspection/Storage/Disposal
1.1 Inspection of the New Unit
Upon receipt of the TOSVERT-130G2+, a careful inspection for shipping damage should
be made. After uncrating:
1) Check the unit for loose, broken, bent or otherwise damaged parts due to
shipping.
2) Check to see that the rated capacity and the model number specified on the
nameplate conform to the order specifications.
1.2 Storage
1) Store in a well ventilated location and preferably in the original carton if the
inverter will not be used immediately after purchase.
2) Avoid storage in locations with extreme temperatures, high humidity, dust, or
metal particles.
1.3 Disposal
Please contact your state environmental agency for details on disposal of electrical
components and packaging in your particular area.
1 - 1

TOSHIBA
2.0 Safety in Installation and Operation
2.1 Installation Precautions
1) Install in a secure and upright position in a well ventilated location that is out
of direct sunlight. The ambient temperature should be between -10° C and
40° C (up to 50° C when not enclosed in a cabinet).
2) Allow a clearance space of 4 inches (10 cm) for the top and bottom and
2 inches (5 cm) on both sides. This space will insure adequate ventilation.
Use care not to obstruct any of the ventilation openings.
3) Avoid installation in areas where vibration, heat, humidity, dust, steel particles,
or sources of electrical noise are present.
4) Adequate working space should be provided for adjustment, inspection and
maintenance.
5) Adequate lighting should be available for troubleshooting and maintenance.
6) A noncombustible insulating floor or mat should be provided in the area
immediately surrounding the electrical system where maintenance is required.
7) Always ground the unit to prevent electrical shock and to help
reduce electrical noise. A separate ground cable should be run
inside the conduit with the input, output, and control power
cables (See Grounding Section 4.3). The metal of the conduit is not an
acceptable ground.
8) Connect three phase power of the correct voltage to input terminals L1, L2, L3
(R, S, T) and connect three phase power from output terminals T1, T2, T3
(U, V, W) to a motor of the correct voltage and type for the application. Size
the conductors in accordance with Selection of Main Circuit Wiring Equipment
and Standard Cable Sizes Section 4.2.
9) If conductors of a smaller than recommended size are used in parallel to share
current then the conductors should be kept together in sets i.e. U1, V1, W1 in
one conduit and U2, V2, W2 in another. National and local electrical codes
should be checked for possible cable derating factors if more than three power
conductors are run in the same conduit.
10) Install a molded case circuit breaker (MCCB) between the power source and the
inverter. Size the MCCB to clear the available fault current of the power source.
11) Use separate metal conduits for routing the input power, output power, and
control circuits.
12) Installation of inverter systems should conform to the National Electrical Code,
regulations of the Occupational Safety and Health Administration, all national,
regional or industry codes and standards.
13) Do not connect control circuit terminal block return connections marked CC to
inverter earth ground terminals marked GND(E). See Simple Connection
Diagrams Section 4.1 and Terminal Connections and Functions Section 4.10.
2 - 1
CAUTION

TOSHIBA
2 - 2
CAUTION
CAUTION
DANGER
2.1 Installation Precautions (cont'd)
14) If a secondary Magnetic Contactor (MC) is used between the inverter output
and the load, it should be interlocked so the ST-CC terminals are disconnected
before the output contactor is opened. If the output contactor is used for bypass
operation, it must also be interlocked so that commercial power is never applied
to the inverter output terminals (U,V,W).
2.2 Operating Precautions
1) Do not power up the inverter until this entire operation manual is reviewed.
2) The input voltage must be within +/-10% of the specified input voltage. Voltages
outside of this permissible tolerance range may cause internal protection
devices to turn on or can cause damage to the unit. Also, the input frequency
should be within +/-2 Hz of the specified input frequency.
3) Do not use this inverter with a motor whose rated input is greater than the rated
inverter output.
4) This inverter is designed to operate NEMA B motors. Consult the factory before
using the inverter for special applications such as an explosion proof motor or
one with a repetitive type piston load.
5) Do not touch any internal part with
power applied to the inverter. First
remove the source power and check that the charge and power LED's are out.
A hazard exists temporarily for electrical shock even if the source power
is removed.
6) Do not operate this unit with the cabinet door open.
7) Do not apply commercial power to the output terminals T1 (U), T2 (V), or T3 (W)
even if the inverter source power is off. Disconnect the inverter from the motor
before applying a test or bypass voltage to the motor.
8) Use caution when setting output frequency. Overspeeding of the motor can
cause serious damage to the motor and/or the driven load equipment.
9) Use caution when setting the acceleration and deceleration time. Unnecessarily
short times can cause undue stress and tripping of the drive.
10) The G2+ series of inverters can be operated in a special PWM high carrier
frequency mode for low acoustical noise. When operating in this special mode,
where the carrier frequency is greater than 3 KHz, special programming
procedures and operating precautions must be followed. Failure to follow
these special programming procedures and operating precautions may
result in damage to the inverter and can invalidate the factory warranty
(Contact Toshiba for additional operating and programming information).
11) Interface problems can occur when this inverter is used in conjunction with
some types of process controllers. Signal isolation may be required to
prevent controller and/or inverter damage (Contact Toshiba or the process
controller manufacturer for additional information about compatibility and
signal isolation).

TOSHIBA
2 - 3
CAUTION
CAUTION
CAUTION
CAUTION
2.2 Operating Precautions (cont'd)
12) Do not open and then re-close a secondary magnetic contactor (MC) between
the inverter and the load until the inverter has been turned OFF (output frequency
has dropped to zero) and the motor has stopped rotating. Abrupt re-application
of the load while inverter is ON or motor is rotating can cause inverter
damage.
13) Personnel who have access to the adjustments and operation of this equipment
should be familiar with these drive operating instructions and with the machinery
being driven.
14) The operator of the drive equipment should be properly trained in the operation
of the equipment.
15) Follow all warnings and precautions; do not exceed equipment ratings.
2.3 Confirmation of Wiring
Make the following final checks before applying power to the unit:
1) Confirm that source power is connected to terminals L1, L2, L3 (R, S, T).
Connection of incoming source power to any other terminals will damage
the inverter.
2) The 3-phase source power should be within the correct voltage and frequency
tolerances.
3) The motor leads must be connected to terminals T1, T2, T3 (U, V, W).
4) Make sure there are no short circuits or inadvertent grounds and tighten any
loose connector terminal screws.
2.4 Start-Up and Test
Prior to releasing an electrical drive system for regular operation after installation,
the system should be given a start-up test by competent personnel. This assures
correct operation of the equipment for reasons of reliable and safe performance. It is
important to make arrangements for such a check and that time is allowed for it.
When power is applied for the first time the inverter will come up in the factory settings
(See section 6.7 and 6.8). If these settings are incorrect for the application trial run then,
before activating the run button, the correct settings should be programmed from the
control panel. The inverter can be operated with no motor connected. Operation
with no motor connected or use with a small trial motor is recommended for initial
adjustment or for learning to adjust and operate the inverter.
2.5 Maintenance
1) Periodically check the operating inverter for cleanliness.
2) Keep the heatsink free of dust and debris.
3) Periodically check electrical connections for tightness (make sure
power is off and locked out).

TOSHIBA
MODEL RATED MOTOR OUTPUT OUTPUT OVERLOAD MAIN CIRCUIT CONTROL
KVA HP/KW CURRENT VOLTAGE CURRENT 3-PHASE CIRCUIT SINGLE
AMPS PHASE
*G2+2010 10.75/0.9 3.5 200-230V 150% FOR 200V/50Hz or NO EXTERNAL
*G2+2015 1.5 1/1.2 53-PHASE 120 SEC. 200-230V/60Hz CONTROL
*G2+2025 2.5 2/1.8 7 (MAX VOLTAGE 110% VOLTAGE +/- 10% SOURCE
*G2+2035 3.5 3/2.5 10 UNDER NO LOAD) CONTINUOUS FREQUENCY +/- 2Hz REQUIRED
*G2+2055 5.5 5/4.0 16
*G2+2080 87.5/5.5 22
*G2+2110 11 10/7.5 30
*G2+2160 16 15/11 45
*G2+2220 22 20/15 60
*G2+2270 27 25/18 70
*G2+2330 33 30/23 90
*G2+4015 1.5 1/0.75 2.7 400-460V 400V/50Hz or
*G2+4025 2.5 2/1.5 3.5 3-PHASE 400-460V/60Hz
*G2+4035 3.5 3/2.2 5 (MAX VOLTAGE VOLTAGE +/- 10%
*G2+4055 5.5 5/3.7 8 UNDER NO LOAD) FREQUENCY +/- 2Hz
*G2+4080 87.5/5.5 11
*G2+4110 11 10/7.5 15 380-460V 380V/50Hz or
*G2+4160 16 15/11 22 3-PHASE 400-460V/60Hz
*G2+4220 22 20/15 30 MAX VOLTAGE VOLTAGE +/- 10%
*G2+4270 27 25/18.5 38 UNDER NO LOAD) FREQUENCY +/- 2Hz
*G2+4330 33 30/22 45
*G2+4400 40 40/30 55
*G2+4500 50 50/37 69
*G2+4600 60 60/45 83
*G2+4750 75 75/55 104
*G2+410K 100 100/75 138
*G2+412K 125 125/90 172 130% FOR
*G2+415K 150 150/110 206 195 SEC.
*G2+420K 200 200/150 275 110%
*G2+425K 250 250/200 343 CONTINUOUS
**G2+430K 300 300/225 415
3.0 Standard Specifications
INPUT POWER (Volt/Freq)RATING
3 - 1
*These units are UL/CUL (Underwriters Laboratories Inc.) listed and CSA (Canadian Standards
Association) certified.
** Unit is UL/CUL listed only.

TOSHIBA
3.0 Standard Specifications (Cont'd)
Control Control Method Sinusoidal PWM control
Output voltage regulation Same as power line.
Output frequency 0.5 to 400Hz (0.1 to 80Hz setting when shipped); maximum
frequency range is 30 to 400Hz *
Frequency setting 0.1Hz: Operating panel input; 0.03Hz: Analog input; 0.01Hz:
resolution Input through computer interface (against a 60Hz)
Frequency accuracy ±0.5% (at 25°C; ±10°C) against the maximum frequency
Voltage/frequency Either constant V/f or second-order nonlinear mode for variable
characteristics torque. "Max voltage" frequency adjustment (25 to 400Hz), voltage
boost adjustment (0 to 30%), start-up frequency adjustment
(0 to 10Hz)
Frequency setting signals 3k ohms potentiometer (a 1k to 10k ohms-rated potentiometer
can be connected). 0 to 10Vdc (input impedance: 30k ohms), 0 to
5Vdc (15k ohms), 4 to 20mAdc (250 ohms)
Output frequency Can be set to an arbitrary characteristic by setting 2 points.
characteristics of IV
terminal input signal
Frequency jump 3-point setting; setting jump frequency and band width
Upper/lower limit Upper limit frequency: 0 to maximum frequency
frequencies Lower limit frequency: 0 to upper limit frequency
PWM carrier frequency Adjusted in the range of 0.5kHz to 3kHz
switching
Operating Acceleration/deceleration 0.1 to 6000 seconds, switching of acceleration time 1 or 2,
functions time selection of S-shaped 1 or 2, or selection of acceleration/
deceleration patterns
Electrical braking G2+2010 to G2+430K; IGBT7 dynamic braking
DC injection braking Start-up frequency adjustment (0 to 10Hz),
braking voltage adjustment (0 to 20%),
braking time adjustment (0 to 5 seconds)
Forward or reverse run Forward run when F-CC closed; reverse run when R-CC closed;
reverse run when both F-CC and R-CC closed; coasting stop
when ST-CC open; emergency coast stop by a command from
operating panel
Jogging run Jogging run engaged when N.O. contact is closed. (adjustment
range 0 to 20Hz)
Multispeed run By opening and closing different combinations of CC, SS1, SS2,
and SS3, the set speed or seven preset speeds can be selected.
Automatic fault latch reset When a protective function is activated, the system checks main
circuit devices, and attempts the restart up to 5 times (deactivated
when shipped)
Soft stall Sustains a run in overload mode (set at OFF when shipped)
Automatic restart Smoothly recovers a normal run of a free-running motor utilizing
motor speed detection control.
Programmable RUN Allows setting of 7 different patterns of automatic operation
patterns
Protection Protective functions Stall prevention, current limit, overcurrent, overvoltage, short-
circuit at load, load-end ground fault, undervoltage, momentary
power interrupt, electronic thermal overload, main circuit over-
current at start-up, load-end overcurrent at start-up, regenerative
discharge resistor overcurrent or overload, fin overheat, and
emergency stop. Provisions for external fault signal.
Electronic thermal Standard motor/constant torque V/f motor switching, and
characteristics electronic thermal stall prevention activating level adjustment
Reset Resets inverter when N.O. contact is closed.
3 - 2
ITEM STANDARD SPECIFICATIONS
*Consult the factory for applications above 80 Hz.

TOSHIBA
3 - 3
3.0 Standard Specifications (Cont'd)
Display 4-digit, 7-segment LEDs Output Frequency range 0.0 to 400Hz and OFF state
frequency/
OFF
Warning Stall preventive warning, overvoltage limit warning,
indications overload warning, power-end undervoltage warning,
DC main circuit undervoltage warning, setting errors,
EEPROM abnormality, and data transfer abnormality
warnings
Fault Overcurrent, overvoltage, load-end ground fault,
indications overload, armature overcurrent at start-up, load-end
overcurrent at start-up, regenerative discharge
resistor overcurrent or overload, and fin overheat
Data and Inverter status (forward/reverse run, frequency set
status value, output current, etc.) and each set value
Speed An arbitrary unit (revolution speed, linear velocity or
scaling the like) as well as output frequency can bedisplayed
Data A number is assigned to each inverter (for 0 to 31
storage inverters).
LED Charging Main circuit capacitors charging indicator
indicator
Output signals Fault detection signal One form C contact (250AC / 30Vdc)
Low speed/reach signals Open collector output (24Vdc, 50mA maximum)
Upper limit/lower limit Open collector output (24Vdc, 50mA maximum)
frequency signals
Frequency meter output Ammeter rated at 1mAdc at full scale, or voltmeter rated at
and ammeter output 7.5Vdc, 1mA
Enclosure type Type 1 (standard), type 12 (option kits available) *
Cooling method Convection-cooled G2+2010 thru G2+2055 and G2+4015 thru
G2+4080
Fan-cooled G2+2080 thru G2+2330 and G2+4110 thru G2+430K
Color Sherwin Williams Precision Tan #F63H12
Service Service environment Indoor, altitude 1000m (3,300 ft) maximum. Must not be exposed
conditions to direct sunlight, or subjected to corrosive or explosive gas
or mists.
Ambient temperature From -10 to 40°C (up to +50°C without the cover)
Relative humidity 90% maximum (no condensation allowed)
Vibration Acceleration at 0.5G maximum (20 to 50Hz), amplitude at 0.1mm
maximum (50 to 100Hz)
ITEM STANDARD SPECIFICATIONS
*Enclosure for G2+430K has a removable bottom panel that must be drilled or punched in
the field to accomodate the wiring system conduit.

TOSHIBA
4.0 Wiring, PWB Layout, Jumpers, and Terminal Connections
4.1 Simple Connection Diagrams
TOSVERT-130G2+
STANDARD CONNECTION
MODEL 2010 TO 2330
MCCB DBR
L2(S)
L1(R)
L3(T)
PB
PA T2(V)
T3(W)
T1(U)
OH
OV
POWER
SUPPLY200VAC, 50Hz
200-230VAC, 60Hz
RST
F
R
ST
CC
FORWARD DRIVE
REVERSE DRIVE
INTERLOCK
DRIVE
SS1
JOG/SS2
AD2/SS3
MULTI-FUNCTION
SIGNAL INPUT
ANALOG INPUT
HAND
AUTO PP
RR
CC
FRH
AUTO
REFERENCE
-
+
DIGITAL
OPERATION PANEL
P24
MULTI-FUNCTION
SIGNAL OUTPUT
Ry Ry
AM FM
++
AM
FM
FAULT
M
M
4 - 1
MAX.
50mA EACH
100mA TOTAL
IV
GND(E)
FLB
FLC
FLA
RCH/UL
LOW/LL
CC
+24Vdc
RESET
NORMALLY OPEN EXTERNAL
FAULT SIGNAL INPUT
FAULT SIGNAL OUTPUT
OUTPUT FREQUENCY SIGNAL
OUTPUT CURRENT SIGNAL
FULL SCALE AT 1mA

TOSHIBA
4.1 Simple Connection Diagrams (Cont'd)
4 - 2
TOSVERT-130G2+
STANDARD CONNECTION
MODEL 4015 TO 4080
MCCB DBR
L2(S)
L1(R)
L3(T)
PB
PA
OH
OV
POWER
SUPPLY400VAC, 50Hz
380-460VAC, 60Hz
RST
F
R
ST
CC
FORWARD DRIVE
REVERSE DRIVE
INTERLOCK
DRIVE
SS1
JOG/SS2
AD2/SS3
MULTI-FUNCTION
SIGNAL INPUT
ANALOG INPUT
HAND
AUTO PP
RR
CC
FRH
-
+
DIGITAL
OPERATION PANEL
P24
CC
MULTI-FUNCTION
SIGNAL OUTPUT
Ry Ry
+24Vdc
AM FM
++
AM
FM
FAULT
M
M
MAX.
50mA EACH
100mA TOTAL
IV
GND(E)
FLC
FLA
FLB
T1(U)
T2(V)
T3(W)
LOW/LL
RCH/UL
AUTO
REFERENCE
RESET
OUTPUT FREQUENCY SIGNAL
OUTPUT CURRENT SIGNAL
NORMALLY OPEN EXTERNAL
FAULT SIGNAL INPUT
FAULT SIGNAL OUTPUT
FULL SCALE AT 1mA

TOSHIBA
4.1 Simple Connection Diagrams (Cont'd)
TOSVERT-130G2+
STANDARD CONNECTION
MODEL 4110 TO 412K
4 - 3
MCCB
OH
DIGITAL
OPERATION PANEL +
AM
Ry
M
M
GND(E)
DBR
PB
PDPC
L3(T)
R41/46
R40/44
R38
RJ
L2(S)
L1(R)
RST
F
R
ST
CC
PP
RR
IV
-
AUTO
REFERENCE
+
HAND
AUTO
MULTI-FUNCTION
SIGNAL INPUT
ANALOG INPUT
INPUT POWER SELECTION
415/460V-50/60Hz
400/440V-50/60Hz
380V-50Hz
POWER
SUPPLY
FORWARD DRIVE
REVERSE DRIVE
SS1
JOG/SS2
AD2/SS3
CC
T1(U)
T2(V)
T3(W)
OV
FLA
FLB
FLC
FAULT
PA
FM
AM FM +
CC
LOW/LL
Ry
RCH/UL
P24 MAX.
50mA EACH
100mA TOTAL
MULTI-FUNCTION
SIGNAL OUPUT
JUMPER
FRH
RESET
DRIVE
INTERLOCK
NORMALLY OPEN EXTERNAL
FAULT SIGNAL INPUT
OUTPUT FREQUENCY SIGNAL
OUTPUT CURRENT SIGNAL
FULL SCALE AT 1mA
+24Vdc
FAULT SIGNAL OUTPUT

TOSHIBA
4.1 Simple Connection Diagrams (Cont'd)
TOSVERT-130G2+
STANDARD CONNECTION
MODEL 415K TO 430K
4 - 4
MCCB
OH
DIGITAL
OPERATION PANEL +
AM
Ry
M
M
GND(E)
DBR
PB
PDPC
L3(T)
R41/46
R40/44
R38
RJ
L2(S)
L1(R)
RST
F
R
ST
CC
PP
RR
IV
-
AUTO
REFERENCE
+
HAND
AUTO
MULTI-FUNCTION
SIGNAL INPUT
ANALOG INPUT
INPUT POWER SELECTION
415/460V-50/60Hz
400/440V-50/60Hz
380V-50Hz
POWER
SUPPLY
FORWARD DRIVE
REVERSE DRIVE
SS1
JOG/SS2
AD2/SS3
CC
T1(U)
T2(V)
T3(W)
OV
FLA
FLB
FLC
FAULT
PA
FM
AM FM +
CC
LOW/LL
Ry
RCH/UL
P24 MAX.
50mA EACH
100mA TOTAL
MULTI-FUNCTION
SIGNAL OUPUT
JUMPER
OPTIONAL REACTOR CONNECTION
FRH
RESET
DRIVE
INTERLOCK
NORMALLY OPEN EXTERNAL
FAULT SIGNAL INPUT
OUTPUT FREQUENCY SIGNAL
OUTPUT CURRENT SIGNAL
FULL SCALE AT 1mA
+24Vdc
FAULT SIGNAL OUTPUT

TOSHIBA
4.2 Selection of Main Circuit Wiring Equipment and
Standard Cable Sizes
4 - 5
*Molded case Ampacity
Inverter circuit breaker (FLA x 1.25) **Typical cable size (AWG)
(MCCB)
Amp Main power 230Vac and Frequency Other
Type form rating (A) and 460Vac control command input, signal
(A) motor load power source frequency meter, circuits
ammeter
G2+2010 15 4 #14
G2+2015 15 5.1 #14
G2+2025 20 9.8 #14
G2+2035 20 13.8 #14
G2+2055 30 21.9 #12
G2+2080 50 31.6 #10
G2+2110 70 40 #8
G2+2160 90 60 #6
G2+2220 100 78 #4
G2+2270 125 98 #3
G2+2330 150 115 #2
G2+4015 15 2.5 #14 #14 3-core shield cable #18
(speed reference)
G2+4025 15 4.9 #14 2-core shield cable
#20
G2+4035 15 6.9 #14
G2+4055 15 10.9 #14
G2+4080 30 15.8 #14
G2+4110 30 20.1 #12
G2+4160 40 30.2 #10
G2+4220 50 38.8 #8
G2+4270 70 48.8 #8
G2+4330 90 57.5 #6
G2+4400 100 74.8 #4
G2+4500 100 93.4 #3
G2+4600 125 110.7 #2
G2+4750 175 138 #1/0
G2+410K 200 178.3 #3/0
G2+412K 225 224.3 #4/0
G2+415K 300 258.8 *** 2 (#2/0)
G2+420K 350 345 *** 2 (#4/0)
G2+425K 400 428 *** 2(#4/0)
G2+430K 600 472 *** 2(#350)
See next page for notes.

TOSHIBA
4.2 Selection of Main Circuit Wiring Equipment and
Standard Cable Sizes (Cont'd)
*The customer supplied Molded Case Circuit Breaker (MCCB) or Magnetic Circuit
Protector (MCP) should be coordinated with the available short circuit current. The
units are rated for output short circuit faults of 5000A (1 - 50 HP), 10,000A (51 - 200 HP),
and 18,000A (201 - 400 HP) according to the UL 508 "Standard for Industrial Control
Equipment" Table 57B.4 or CSA Standard C22.2 No.14-M1987 "Industrial Control
Equipment" Table 24. The selection of breakers for this table is in accordance with
1987 NEC Article 430. The selection of these breakers takes into consideration motor
starting at the low end of the output voltage specifications but does not consider the
use of high efficiency motors.
*For multiple motor applications, the magnetic only MCP should be replaced by a thermal
magnetic MCCB. The MCCB should be sized according to 1.25 X (largest motor Full
Load Amps) + (sum of all other motor Full Load Amps) to meet National Electric Code
(NEC) or Canadian Electrical Code (CEC) requirements.
** Wire sizing is based upon NEC table 310-16 or CEC Table 2 using 75 deg C cable, an
ambient of 30 deg C, cable runs for less than 300 FT., and copper wiring for not more
than three conductors in raceway or cable or earth (directly buried). The customer
should consult the NEC or CEC wire Tables for his own particular application and wire
sizing.
** For cable runs greater than 300 FT., consult the factory before installing.
*** Use two parallel conductors instead of a single conductor (this will allow for the proper
wire bending radius within the cabinet). Use separate conduits for routing parallel
conductors. This prevents the need for conductor derating (see note 3 this page).
Notes:
1.) Auxiliary relays used to switch inverter signals should be capable of switching
low current signals (i.e. 5mA).
2.) The inverter has internal overload protection, but the Local, National, or
Canadian Electrical Codes may require external motor overload protection.
3.) When wiring with parallel conductors, the conductors should be kept together in
phase sets with U1, V1, W1 in one conduit and parallel conductors U2, V2, W2
in another conduit. The ground conductor should be in one of these conduits.
4.3 Grounding
The inverter should be grounded in accordance with Article 250 of the National Electrical
Code or Section 10 of the Canadian Electrical Code, Part I and the grounding conductor
should be sized in accordance with NEC Table 250-95 or CEC, Part I Table 16.
4 - 6
Conduit is not a suitable ground for the inverter.
CAUTION
Use separate conduits for routing incoming power, power to
motor, and control conductors. Use no more than three
power conductors and a ground conductor per conduit.
CAUTION