Total LUBMARINE WT1150 User manual

RAPID OIL TEST GAUGE

Pages
3
6
9
10
11
12
13
14
16
Water content measurement
B.N. determination
Introduction to the Rapid Oil Test Gauge
Product overview
Subassemblies description and location
Specifications
Unpacking and inspection
Initial start-up
Battery
Preserving the Rapid Oil Test Gauge
Maintenance
Power on / Main Run Screen / Power Off
Adjusting the internal clock
Oil monitoring function
Turning On and Off
Setting the maximum acceptable water content
Setting the minimum acceptable BN
Test history function
Viewing the test history
Downloading the test history to a computer
Erasing the test history
Replenishment of consumables
SUMMARY
2
Water Content Measurement
With Reagent WT1/NH & Rapid Oil Test Gauge
Make sure that the apparatus and accessories are perfectly clean before starting the test.
1
Read the instructions
and MSDS contained
in this manual.
Wear protective gloves.Wear goggles.
Before each test, mind your own safety
and the environment.
Wash thoroughly and obtain medical advice if eye or skin
contact with a reagent or solution has occurred.
3

5
11 12
1716
Water Content Measurement
With Reagent WT1/NH & Rapid Oil Test Gauge
4
75 6
108 9
4
2 3
Clean the reaction flask using
a solvent such as Petroleum
Distillate p/n DP9206.
Wipe the reaction flask and
Rapid Test Gauge with a clea-
ning fabric or absorbing paper.
Make sure the measuring port
is free of any dirt.
Do not dispose of the residues
in the drainage system.
Press the [Go] key. When the instrument memory
is full, a “History Full” message
shows. Press [Go] to confirm test
(result will not be stored) or
[Abort] to cancel.
Water Content Measurement
With Reagent WT1/NH & Rapid Oil Test Gauge
Press the [▼] key for more
instructions.
Drain a full sachet of reagent
WT1/NH in the reaction flask.
Using the 10 ml syringe, inject
10 ml of solution WT/BN in the
reaction flask.
Do not shake.
Homogenize the oil to be tested,
then introduce 5 ml of oil to be
tested into the reaction flask
using the syringe provided.
Do not shake.
Hold the reaction flask on
a stable surface then close
and tighten the Rapid Oil Test
Gauge.
Press the [Start] key.
Grease the thread and O’ring of
the Rapid Oil Test Gauge.
Press any of the 3 front panel
keys to turn the Rapid Oil Test
Gauge on.
Then press the [Test] key.
Press the [H2O] key then follow
the test instructions displayed
by the instrument.
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
H2O BN Exit
RUN TEST
àStart Abort
1° Add full WT REAGENT
2° Add 10ml of SOLUTION
3° Add 5ml of OIL
Run Water Test
áStart Abort
4° Close and tighten
5° Press START
Run Water Test
Go Abort
Shake Gauge well
until count is down to 0
Run Water Test
AbortGo
Run Water Test
History Full
14
The Rapid Oil Test Gauge
counts down the time required
to complete the test.
Abort
80
Run Water Test
13
Shake vigorously to start
the reaction and throughout
the test.
15
When the test is complete, the
instrument beeps, shows and
logs the water content of the
oil sample. If the oil monitoring
function is activated, the
instrument shows if the test
result is acceptable according
to the function settings.
Exit
0.45%H2O
Water Content
OK
If the overpressure alarm sounds
and flashes, stop the test immediately
and open to release pressure.
RELEASE PRESSURE
Run Water Test

BN Determination
With Reagent BN1 & Rapid Oil Test Gauge
Make sure that the apparatus and accessories are perfectly clean before starting the test.
1
Read the instructions
and MSDS contained
in this manual.
Wear protective gloves.Wear goggles.
Before each test, mind your own safety
and the environment.
Wash thoroughly and obtain medical advice if eye or skin
contact with a reagent or solution has occurred.
6 7
Grease the thread and O’ring of
the Rapid Oil Test Gauge.
Press any of the 3 front panel
keys to turn the Rapid Oil Test
Gauge on.
Then press the [Test] key.
Press the [BN] key.
4
2 3
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
H2O BN Exit
RUN TEST
BN=<30 BN>30
Select BN Range
Run BN Test
àStart Abort
1° Add 10ml of OIL
2° Add 10ml of SOLUTION
3° Add 10ml of REAGENT
Run BN Test
BN Determination
With Reagent BN1 & Rapid Oil Test Gauge
Select the BN range
according to the BN of the oil
when it is fresh.
Select [BN =< 30] if the oil has a
BN of 30 or less when fresh
Select [BN > 30] if the oil has a
BN higher than 30 when fresh.
Follow the test instructions
displayed by the instrument.
Press the [▼] key for more
instructions.
Homogenize the oil to be tested,
then introduce 10 ml of oil to be
tested into the reaction flask
using a syringe provided.
Using a clean 10 ml syringe,
inject 10 ml of solution WT/BN
in the reaction flask.
Do not shake.
Using a clean 10 ml syringe,
inject 10 ml of reagent BN1 in
the reaction flask.
Do not shake.
Hold the reaction flask on
a stable surface then close
and tighten the Rapid Oil Test
Gauge.
75 6
108 9

LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
9
RAPID OIL TEST GAUGE
Product Overview
1. Product overview
The Total Lubmarine Rapid Oil Test Gauge is a high precision battery operated digital lubricant testing gauge intended to measure and monitor
the water content of lubricants up to 1.5% H2O and/or the remaining alkaline reserve (BN) of lubricants up to 80 BN.
The gauge can be controlled locally by the operator using a front panel display and special function keys.
A USB communication port can be used to download test results to a computer.
2. Subassemblies description and location
Keyboard
USB port
Reaction flask
Battery
Battery power indicator
Identification plate
Current function name
Main information display
Soft function keys
Keys
Vent groves
O’ring
Measuring port
Main volume graduations
Secondary volume graduations
Overpressure fuse
8
áStart Abort
4° Chose and tighten
5° Press START
Run BN Test
Go Abort
Shake Gauge well
until count is down to 0
Run BN Test
Exit
28 BN
BN Value
OK
BN Determination
With Reagent BN1 & Rapid Oil Test Gauge
Press the [Start] key. Press the [Go] key.
When the test is complete,
the instrument beeps, shows
and logs the BN value of
the oil sample.
If the oil monitoring function
is activated, the instrument
shows if the test result is
acceptable according to the
function settings.
When the instrument memory
is full, a “History Full” message
shows. Press [Go] to confirm test
(result will not be stored) or
[Abort] to cancel.
Clean the reaction flask using
a solvent such as Petroleum
Distillate p/n DP9206.
Wipe the reaction flask and
Rapid Test Gauge with a clea-
ning fabric or absorbing paper.
Make sure the measuring port
is free of any dirt.
Do not dispose of the residues
in the drainage system.
11 12
16 18
13
17
Shake vigorously to start
the reaction and throughout
the test.
14 If the overpressure alarm sounds and
flashes, stop the test immediately and
open to release pressure.
Abort
120
Run BN Test
The Rapid Oil Test Gauge
counts down the time required
to complete the test.
15
AbortGo
Run BN Test
History Full
RELEASE PRESSURE
Run BN Test
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1
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