Total LUBMARINE WT1150 User manual

RAPID OIL TEST GAUGE

Pages
3
6
9
10
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14
16
Water content measurement
B.N. determination
Introduction to the Rapid Oil Test Gauge
Product overview
Subassemblies description and location
Specifications
Unpacking and inspection
Initial start-up
Battery
Preserving the Rapid Oil Test Gauge
Maintenance
Power on / Main Run Screen / Power Off
Adjusting the internal clock
Oil monitoring function
Turning On and Off
Setting the maximum acceptable water content
Setting the minimum acceptable BN
Test history function
Viewing the test history
Downloading the test history to a computer
Erasing the test history
Replenishment of consumables
SUMMARY
2
Water Content Measurement
With Reagent WT1/NH & Rapid Oil Test Gauge
Make sure that the apparatus and accessories are perfectly clean before starting the test.
1
Read the instructions
and MSDS contained
in this manual.
Wear protective gloves.Wear goggles.
Before each test, mind your own safety
and the environment.
Wash thoroughly and obtain medical advice if eye or skin
contact with a reagent or solution has occurred.
3

5
11 12
1716
Water Content Measurement
With Reagent WT1/NH & Rapid Oil Test Gauge
4
75 6
108 9
4
2 3
Clean the reaction flask using
a solvent such as Petroleum
Distillate p/n DP9206.
Wipe the reaction flask and
Rapid Test Gauge with a clea-
ning fabric or absorbing paper.
Make sure the measuring port
is free of any dirt.
Do not dispose of the residues
in the drainage system.
Press the [Go] key. When the instrument memory
is full, a “History Full” message
shows. Press [Go] to confirm test
(result will not be stored) or
[Abort] to cancel.
Water Content Measurement
With Reagent WT1/NH & Rapid Oil Test Gauge
Press the [▼] key for more
instructions.
Drain a full sachet of reagent
WT1/NH in the reaction flask.
Using the 10 ml syringe, inject
10 ml of solution WT/BN in the
reaction flask.
Do not shake.
Homogenize the oil to be tested,
then introduce 5 ml of oil to be
tested into the reaction flask
using the syringe provided.
Do not shake.
Hold the reaction flask on
a stable surface then close
and tighten the Rapid Oil Test
Gauge.
Press the [Start] key.
Grease the thread and O’ring of
the Rapid Oil Test Gauge.
Press any of the 3 front panel
keys to turn the Rapid Oil Test
Gauge on.
Then press the [Test] key.
Press the [H2O] key then follow
the test instructions displayed
by the instrument.
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
H2O BN Exit
RUN TEST
àStart Abort
1° Add full WT REAGENT
2° Add 10ml of SOLUTION
3° Add 5ml of OIL
Run Water Test
áStart Abort
4° Close and tighten
5° Press START
Run Water Test
Go Abort
Shake Gauge well
until count is down to 0
Run Water Test
AbortGo
Run Water Test
History Full
14
The Rapid Oil Test Gauge
counts down the time required
to complete the test.
Abort
80
Run Water Test
13
Shake vigorously to start
the reaction and throughout
the test.
15
When the test is complete, the
instrument beeps, shows and
logs the water content of the
oil sample. If the oil monitoring
function is activated, the
instrument shows if the test
result is acceptable according
to the function settings.
Exit
0.45%H2O
Water Content
OK
If the overpressure alarm sounds
and flashes, stop the test immediately
and open to release pressure.
RELEASE PRESSURE
Run Water Test

BN Determination
With Reagent BN1 & Rapid Oil Test Gauge
Make sure that the apparatus and accessories are perfectly clean before starting the test.
1
Read the instructions
and MSDS contained
in this manual.
Wear protective gloves.Wear goggles.
Before each test, mind your own safety
and the environment.
Wash thoroughly and obtain medical advice if eye or skin
contact with a reagent or solution has occurred.
6 7
Grease the thread and O’ring of
the Rapid Oil Test Gauge.
Press any of the 3 front panel
keys to turn the Rapid Oil Test
Gauge on.
Then press the [Test] key.
Press the [BN] key.
4
2 3
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
H2O BN Exit
RUN TEST
BN=<30 BN>30
Select BN Range
Run BN Test
àStart Abort
1° Add 10ml of OIL
2° Add 10ml of SOLUTION
3° Add 10ml of REAGENT
Run BN Test
BN Determination
With Reagent BN1 & Rapid Oil Test Gauge
Select the BN range
according to the BN of the oil
when it is fresh.
Select [BN =< 30] if the oil has a
BN of 30 or less when fresh
Select [BN > 30] if the oil has a
BN higher than 30 when fresh.
Follow the test instructions
displayed by the instrument.
Press the [▼] key for more
instructions.
Homogenize the oil to be tested,
then introduce 10 ml of oil to be
tested into the reaction flask
using a syringe provided.
Using a clean 10 ml syringe,
inject 10 ml of solution WT/BN
in the reaction flask.
Do not shake.
Using a clean 10 ml syringe,
inject 10 ml of reagent BN1 in
the reaction flask.
Do not shake.
Hold the reaction flask on
a stable surface then close
and tighten the Rapid Oil Test
Gauge.
75 6
108 9

LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
9
RAPID OIL TEST GAUGE
Product Overview
1. Product overview
The Total Lubmarine Rapid Oil Test Gauge is a high precision battery operated digital lubricant testing gauge intended to measure and monitor
the water content of lubricants up to 1.5% H2O and/or the remaining alkaline reserve (BN) of lubricants up to 80 BN.
The gauge can be controlled locally by the operator using a front panel display and special function keys.
A USB communication port can be used to download test results to a computer.
2. Subassemblies description and location
Keyboard
USB port
Reaction flask
Battery
Battery power indicator
Identification plate
Current function name
Main information display
Soft function keys
Keys
Vent groves
O’ring
Measuring port
Main volume graduations
Secondary volume graduations
Overpressure fuse
8
áStart Abort
4° Chose and tighten
5° Press START
Run BN Test
Go Abort
Shake Gauge well
until count is down to 0
Run BN Test
Exit
28 BN
BN Value
OK
BN Determination
With Reagent BN1 & Rapid Oil Test Gauge
Press the [Start] key. Press the [Go] key.
When the test is complete,
the instrument beeps, shows
and logs the BN value of
the oil sample.
If the oil monitoring function
is activated, the instrument
shows if the test result is
acceptable according to the
function settings.
When the instrument memory
is full, a “History Full” message
shows. Press [Go] to confirm test
(result will not be stored) or
[Abort] to cancel.
Clean the reaction flask using
a solvent such as Petroleum
Distillate p/n DP9206.
Wipe the reaction flask and
Rapid Test Gauge with a clea-
ning fabric or absorbing paper.
Make sure the measuring port
is free of any dirt.
Do not dispose of the residues
in the drainage system.
11 12
16 18
13
17
Shake vigorously to start
the reaction and throughout
the test.
14 If the overpressure alarm sounds and
flashes, stop the test immediately and
open to release pressure.
Abort
120
Run BN Test
The Rapid Oil Test Gauge
counts down the time required
to complete the test.
15
AbortGo
Run BN Test
History Full
RELEASE PRESSURE
Run BN Test

RAPID OIL TEST GAUGE
Product Overview
1 off 9 volts 6LR61/PP3 battery
2½ years or 700 tests minimum
0 to 50 °C (32 to 122 °F)
- 20 to 65 °C (-4 to 149 °F)
0.25 kg (0.55 lb)
175 x 100 x 72 mm (6.89 x 3.94 x 2.84 in)
USB Mini-B
128 x 64 dots dot matrix LCD
PMMA, POM, NBR, AISI 316 stainless steel
(i) Water in oil content
(ii) Oil alkaline reserve (BN) (Option)
90 tests, including measured data, test evaluation, date and time
Lubmarine reagent WT1/NH
Lubmarine solution WT/BN
5 ml
0 to 1.5 %H2O
0.05 %H2O
3.3 %H2O
6.6 %H2O
9.9 %H2O
Lubmarine reagent BN1
Lubmarine solution WT/BN
10 ml
0 to 80 BN
1 BN
(*: Data valid for 5 ml oil sample only)
(**: Data valid for 10 ml oil sample only)
Power requirement :
Battery life :
Operating temperature :
Storage temperature :
Weight :
Dimensions :
Communication port :
Display :
Materials in contact with tested oil :
Test application :
Test memory :
Water Test
Water test reagent :
Water test solvent :
Required oil sample :
Measuring range* :
Display resolution :
Maximum allowable water content* :
Maximum water content without damage on reaction flask* :
Maximum water content without damage on measuring sensor* :
BN Test (optional)
BN test reagent :
BN test solvent :
Required oil sample :
Measuring range** :
Display resolution :
3. Specifications
Declaration of Conformity
We GESERCO SARL
16 RUE FRANCOIS ARAGO
33700 MERIGNAC
On behalf of TOTAL LUBRIFIANTS
Declare that
Product LUBMARINE RAPID OIL TEST GAUGE
Part Numbers WT1150, BN2150
Complies with the clauses of the Directive of the Council 2004/108/EC Electromagnetic Compatibility.
Standards : EN55022
EN61000-4-3
EN61000-4-11
EN61000-4-6
EN61000-4.4
EN61000-4-5
EN61000-4-2
Tests conditions and results are given in the CERE-ENSAM test report No. QC14 dated 04.01.2012.
Mérignac, October 11th, 2012
Luc DARGENT
Chief Executive
A battery power indicator is located in
the upper left corner of the
display screen.
When the battery power indicator
flashes, change the battery as
soon as possible.
Installing and connecting the battery:
1 - Remove the battery cover from the back of the rapid oil test gauge.
2 - Take the battery out.
3 - Line up the positive and negative terminals on the new battery with the corresponding
connectors of the connecting cap and snap the cap on the battery terminals.
4 - Insert the battery with connected cap into the battery compartment of the instrument
and replace the cover.
Note:
When first powered on after the battery has been replaced, the instrument clock must be adjusted.
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
Check that all items are present and have no visible damage.
Delivery includes:
Description
Tech’Care/Std kit: Rapid Oil Test Gauge for water test only
or Tech’Care/Pro.2 kit: Rapid Oil Test Gauge for water and BN tests
Reaction flask
O’ring (installed in the test gauge)
9 volt 6LR61/PP3 battery (in battery compartment but not connected)
For water test
Pack of sachets of reagent WT1/NH (50 sachets)
Flask of solution WT/BN (500 ml)
5 ml syringe (1)
10 ml syringe (1)
For BN test (optional)
Flask of reagent BN1 (500 ml)
Flask of solution WT/BN (500 ml)
10 ml syringe (3)
Part number
WT1150
BN2150
WT1152
DP6150
DP6151
WT1203
WT1205
DP6106
DP6107
BN2200
WT1205
DP6107
The 9 volts 6LR6I/PP3 battery which powers your Rapid Oil Test Gauge should provide two years operation or more.
6. Battery
Upon delivery the battery of the Rapid Oil Test Gauge shall be connected and the internal clock shall be adjusted.
No other adjustment is required; the instrument is ready to be used.
5. Initial start-up
4. Unpacking and inspection
Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
1110

Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
12
It is recommended to grease from time to
time the internal O’ring using silicon free
grease p/n DP6108.
In order to ensure the accuracy of subsequent tests and to preserve the instrument over time, the Rapid Oil Test Gauge shall always be kept
clean and dry :
The battery compartment cap and USB
port cap shall be kept in place at all
times in order to protect the internal
electronics of the instrument.
Any trace of oil, solutions or reagents
shall be removed from the gauge and
reaction flask after each use. Special
attention shall be paid to the measuring
port which must be kept perfectly free,
and to the internal O’ring.
Use dedicated cleaning fabric or
absorbing paper for cleaning purpose.
Proper cleaning solvents include White
Spirit or Petroleum Distillates p/n DP9206.
Never use toluene or other benzene
derivatives.
7. Preserving the Rapid Oil Test Gauge
The Lubmarine Rapid Oil Test Gauge was designed for maintenance free operation.
No maintenance is required apart from:
• Keeping the instrument clean with its O’ring greased as described in §7.
• Replacing the battery when necessary.
• If required by your quality assurance system: recalibrating the instrument at regular intervals.
8. Maintenance
Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
13
5 - The year is displayed.
Press the [▲] key to increment the year.
Press the [▼] key to decrement the year.
Press [Next] when done.
Press any of the 3 front panel keys to turn
the Rapid Oil Test Gauge on.
The instrument initializes and displays its
serial number and embedded software
version for a few seconds.
The instrument then displays the Main
Run Screen which offers three functions:
[Conf], [Test] and [Hist]
Press the key corresponding to the
function you want to run:
Select [Conf] to adjust the internal clock
and the oil monitoring function of your
instrument
Select [Test] to run a water test or a BN
test (optional)
Select [Hist] to view the test history
Refer to the appropriate section of this
manual for details on each function.
The instrument turns off automatically
if not used for 60 seconds in order to
preserve battery life.
Note: When first powered on after
the battery has been replaced, the
instrument accesses automatically
the clock adjustment function.
The Rapid Oil Test Gauge has an internal clock which is used to time stamp test results when they are stored in the instrument memory.
To adjust the internal clock:
6 - Adjust the month and press [Next]
when done.
7 - Adjust the day and press [Next] when
done.
8 - Adjust the hour and press [Next]
when done.
9 - Adjust the minutes and press [Save]
to store the data and return to the main
run screen.
1 - Press any of the 3 front panel keys to
turn the Rapid Oil Test Gauge on.
2 - Press the [Conf] key.
3 - Press the [Other] key.
4 - Press the [Time] key.
2 Adjusting the internal clock
1 Power on / Main run screen / Power off
The Lubmarine Rapid Oil Test Gauge has an oil monitoring function which can warn the operator in case of:
- Excessive water in oil content
- Insufficient oil alkaline reserve (low BN)*
If the function is On, the water in oil content or the BN value* is evaluated at the end of each test and the instrument shows if the test result is
acceptable or not. The information is also stored in the instrument memory with the test result.
The default settings of the function are:
- Function status: Off
- Water content alarm set to 1.5 %H2O
- BN alarm* set to 1 BN
(* The BN monitoring function is available only for Lubmarine
Rapid Oil Test Gauges having the BN Test option).
3 Oil Monitoring Function
Note:
When first powered on after the battery has been replaced, the instrument accesses automatically the clock adjustment function.
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
Time Exit
Config
á à Next
Year : 2012
Set Date
á à Save
Minute : 30
Set Time

14
The instrument shows the current
minimum acceptable alkaline reserve
of the oil.
4 - Press the [BN] key
1 - Press any of the 3 front panel keys to
turn the Rapid Oil Test Gauge on.
2 - Press the [Conf] key.
3 - Press the [Alarm] key.
The instrument shows the current
maximum acceptable level of water in
the oil.
4 - Press the [H2O] key.
5 - Press the [▲] key to increase the value.
Press the [▼] key to decrease the value.
6 - Press [OK] when done
5 - Press the [▲] key to increase the value.
Press the [▼] key to decrease the value.
6 - Press [OK] when done
1 - Press any of the 3 front panel keys to
turn the Rapid Oil Test Gauge on.
2 - Press the [Conf] key.
3 - Press the [Alarm] key.
3.3 Setting the minimum acceptable level of alkaline reserve (BN) of the oil*
3.2 Setting the maximum acceptable level of water in the oil
(* The BN monitoring function is available only for Lubmarine
Rapid Oil Test Gauges having the BN Test option).
5 - Confirm the desired status by pressing
the [Yes] key
or the [No] key
1 - Press any of the 3 front panel keys to
turn the Rapid Oil Test Gauge on.
2 - Press the [Conf] key.
3 - Press the [Alarm] key.
3.1 Turning the oil monitoring function On or Off
The instrument shows the current status
of the function.
4 - Press the [On/Off] key.
Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
Alarm Other Exit
Config
H2O BN On/Off
Alarm is : On
H2O : 0.5 % H2O
BN : 60 BN
Config Alarm
Yes No
Confirm alarm : off
Config Alarm
Alarm Other Exit
Config
H2O BN On/Off
Alarm is : On
H2O : 0.5 % H2O
BN : 60 BN
Config Alarm
á à OK
0.5 % H2O
Config Alarm
Alarm Other Exit
Config
H2O BN On/Off
Alarm is : On
H2O : 0.5 % H2O
BN : 60 BN
Config Alarm
á à OK
50 BN
Config Alarm
15
4 - The Rapid Oil Test Gauge shows as a
removable USB drive named OILTSTR.
The OILTSTR drive contains a file named
DATALOG.CSV which is the test results file.
Copy and paste the DATALOG.CSV file on
your hard drive to save it.
1 - Press any of the 3 front panel keys to
turn the Rapid Oil Test Gauge on.
2 - Press the [Hist] key.
4 - Press [Exit] when done.
4 - The Rapid Oil Test Gauge shows as a removable USB drive
named OILTSTR.
5 -The OILTSTR drive contains a file named DATALOG.CSV which
is the test results file.
6 - Delete the DATALOG.CSV file.
1 - Remove the USB port cover of the Rapid Oil Test Gauge and
connect a Mini-USB cable to the port.
2 - Connect the USB cable to the USB port of the computer.
3 - Open the file explorer of the computer.
4.3 Erasing the test history
5 - Use Microsoft Excel™ or equivalent
to view and process the test history data
contained in the DATALOG.CSV file.
1 - Remove the USB port cover of the
Rapid Oil Test Gauge and connect a Mini-
USB cable to the port.
2 - Connect the USB cable to the USB
port of the computer.
3 - Open the file explorer of the computer.
4.2 Downloading the test history to a computer
4.1 Viewing test history
The Lubmarine Rapid Oil Test Gauge has a test history function which
automatically stores the result of each test.
Stored data include :
Test tag number
Date
Time
Measured value
If the oil monitoring function was turned on at time
of test: Test result evaluation (“OK” or “Fail”)
The test history can be viewed on the Rapid Oil Test Gauge local
display using the [Hist] function or downloaded to a computer via the
USB communication port for subsequent processing.
The test history function can store up to 90 test results. When the
instrument memory is full, a “History full” message shows and the
instrument will not store any additional data unless the memory is
cleared.
4 Test history function
Rapid Oil Test Gauge
Operating the Rapid Oil Test Gauge
LUBMARINE
TestConf Hist
RAPID
OIL TEST GAUGE
3 - The instrument shows the result of the
last test performed. Use the [▲] and [▼]
keys to browse test results.
á à Exit
History
Test 4 / 4
06/09/2012 -18:15
0.00 %H2O OK
á à Exit
History
Test 4 / 4
06/09/2012 -18:15
0.00 %H2O OK

16
Replenishment of consumables
Test equipment
Any test equipment which requires replacement shall be sourced from GESERCO
(Original Equipment Manufacturer authorized by TOTAL LUBRIFIANTS).
Reagent and Solutions
Any reagent or solution shall be sourced from GESERCO
(Original Equipment Manufacturer authorized by TOTAL LUBRIFIANTS).
Reagents and solutions can be sourced individually or as a complete set for up to 50 tests.
Product codes
The following is a summary of available spares & replenishments.
Other spares and replenishments are available. Please contact GESERCO for additional details.
For any request for replenishment, please contact :
GESERCO SARL
Attn : Sales department
16 rue François Arago
33700 Mérignac
France
Tel : + 33 (0) 5 5634 9229
Fax : + 33 (0) 5 5634 9544
e-mail : [email protected]
www.geserco-sarl.com
“Lubmarine recommends that
you place your replenishment
orders on the
www.geserco-sarl.com website
to ensure a rapid response.”
Application
RAPID OIL TEST GAUGE
TECH’CARE/PRO.2
TECH’CARE/STD
WATER IN OIL TEST
BN DETERMINATION
SALT WATER TEST
CARBON MATTER
DETERMINATION
SAMPLING
MAINTENANCE
Name
Water in oil tester
Water in oil + BN tester
Reaction flask
O'ring
Battery
USB cable
Water test & BN test
replenishment pack
Water test
replenishment pack
Water test reagent
Water test solvent
BN test reagent
BN test solvent
Chloride test papers
Chloride test solvent
Pipetting
Testing
Carbon matter test papers
Carbon matter sampling
10 ml sampling
5 ml sampling
2 ml sampling
50 ml beaker
100 ml beaker
150 ml beaker
250 ml beaker
Cleaning solvent
Cleanings buds
O’ring & thread grease
Content
Complete tester
Complete tester
Reaction flask
O'ring
6LR51/PP3 battery
Mini USB cable
1 x reagent WT1/NH
1 x reagent BN1
2 x solution WT/BN
1 x reagent WT1/NH
1 x solution WT/BN
Reagent WT1/NH
Solution WT/BN
Reagent BN1
Solution WT/BN
Indicator papers
for chlorides
Solution E
Pasteur pipettes
Test tubes
Spot test papers
Glass rod
10 ml syringes
5 ml syringes
2 ml syringes
50 ml beaker
100 ml beaker
150 ml beaker
250 ml beaker
Petroleum Distillate
Cotton buds
Grease tube
Packaging unit
1 unit
1 unit
1 unit
1 unit
1 unit
1 unit
1 complete set
for 50 water tests and
50 BN tests
1 complete set
for 50 water tests
1 Pack of 50 sachets
1 x 500 ml flask
1 x 500 ml flask
1 x 500 ml flask
1 Box of 30
1 x 500 ml flask
Set of 5
Set of 5
Pad of 25
1 unit
Set of 10
Set of 10
Set of 10
1 unit
1 unit
1 unit
1 unit
1 x 500 ml flask
1 Pack of 100
1 x 60g tube
Code
WT1207
BN2106
WT1152
DP6150
DP6151
DP6152
PP7102
PS8102
WT1203
WT1205
BN2200
WT1205
RC3200
RC3201
RC3101
RC3100
ET4200
ET4100
DP6107
DP6106
DP6105
DP6101
DP6102
DP6103
DP6104
WT9206
VT5101
DP6108
For technical support please contact : [email protected]
MO ROTG©GESERCO for TOTAL LUBMARINE - V201301