Town & Country Fireplaces TC54.NG03C2 User manual

PART# TC54.NG03C2
For TC54 Series C
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TC54
BLACK DIAMOND
BURNER KIT
INSTRUCTIONS
070211-16 TC54.NG03C2 5056.4256203

AMANIFOLD ASSEMBLY
(including supply tube)
BBURNER TUBE, FRONT
CBURNER TUBE, REAR
DBURNER SHIELD
EMEDIA SPACER, Rr Center
FMEDIA SPACER, Fr Center
GMEDIA SPACER, Front
HMEDIA SPACER, Rear
IMEDIA SPACER, Left
JMEDIA SPACER, Right
KHARDWARE PACKAGE
L5 lbs. GLASS MEDIA
MBURNER TRAY
NPILOTS
OCONVERSION KIT (not shown)
TC54.NGO3C2 070211-16
A
B
C
D
E
F
G
H
I
JL
K
N
M
2
Contents of Package

NOTE: Pilot and manifold plumbing and
wires are grouped and tied at the
factory to ensure proper connection.
Nylon zip ties must be removed after
connections have been made, and
prior to ignition.
Fig. #2
FRONT CONNECTIONS
1. Remove one screw from the center rear of the rebox and use
it to attach the manifold assembly. (Fig. #1)
2. Remove the 2 screws from the rebox bottom. (Fig. #1b)
3. Attach the manifold supply tube from the lower manifold to the
front bulk head tting and tighten. (Fig. # 2)
4. Attach the pilot supply tube from the forward pilot to the front bulk
head tting and tighten. (Fig. # 3)
Fig. #3
NOTE:
If unit is to be converted to Propane, see Propane conversion instructions on
page 8 before proceeding.
The panel set instructions must be used when installing this burner. Typically all
panels except the right side should be installed prior to burner installation.
NOTE: Plug the 4 vacant holes in the bottom of the rebox with #8x1/2” screws.
The holes are not required for this style of burner.
Fig #1b
SCREWS
TC54.NGO3C2 070211-16
Fig #1
INSTALL MANIFOLD ASSEMBLY
3
Black Diamond Burner Installation

5. Remove access cover from side of rebox.
6. Remove access cover from side of rebox.Secure
the bulkhead plate and gasket to the rebox. (2
screws) Attach the ignition and sensor wires to
the module on the front valve. Red end to the
connector marked by the red dot, white end to
the connector marked by the white dot. Repeat
for the rear valve.(Fig. #4 & 4b)
7. Place burner shield into unit, exing right shield
leg slightly to clear manifold. Make sure both
pilots protrude through center hole. (Fig. #5)
NOTE:The shield sits at an approximately 15
degree angle to the base of the rebox.
8. Cover the glossy surface of the burner shield to
prevent surface damage while connecting pilots
to the underside of the burner tray.
Attach the front pilot to the front of the burner
tray rst then the rear pilot to the rear of the tray.
(Fig. #6)
NOTE: Start screws with ngers rst to prevent
cross-threading.
9. Place front media spacer to the front of the tray.
(Fig. #7)
RED END
Fig. #4
Fig #4b
RED END TO
RED DOT
WHITE END TO
WHITE DOT
TC54.NGO3C2 070211-16
Fig #5
Fig #6
Fig #7
INSTALL SHIELD
ATTACH PILOTS
INSTALL FRONT MEDIA
SPACER
4

Set the air shutter to fully open
for Propane or fully closed for
Natural gas.
10. Install front burner tube by tilting it into
front tray hole until almost fully seated.
(Fig. #8)
11. Guide tray and burner tube back until the
burner tube engages the forward orice.
This can be seen through the rear burner
hole. (Fig. #9)
12. Attach burner tray to shield with four
screws. (Fig. #10)
TC54.NGO3C2 070211-16
Fig #8
Fig #9
Fig #10
INSTALLING FRONT BURNER
BURNER TUBE PLACEMENT
BURNER TRAY ATTACHMENT
5

13. The rear media spacer is now installed.
(Fig. #11)
Set the air shutter to fully open
for Propane or fully closed for
Natural gas.
14. Install rear burner by tilting the inlet
through the rear hole in the tray. Engage
the inlet with the rear orice.This can be
seen from the back of the tray.
(Fig. #12)
15. Install center media spacers and screw
down through burner and tray with 1 1/2”
screws. (Fig#13).
Three holes must line up to set each
screw.
TC54.NGO3C2 070211-16
Fig #11
Fig #12
Fig #13
REAR MEDIA SPACER
MEDIA SPACER
INSTALLATION
INSTALL REAR BURNER
6

16. Install the left media spacer and secure
to front and rear media spacers with two
screws. (Fig. #14)
17. Install right media spacer and secure to
front and rear media spacers with two
screws. (Fig. #15)
18. Apply just enough glass media to cover
the burner assembly. (Fig #16 & 17)
Use caution not to get any glass media
into the pilot slots.
NOTE: Too much tumbled glass over the
burner will cause sooting with the use of
propane gas.
TC54.NGO3C2 070211-16
Fig #14
Fig #15
Fig #16 Fig #17
GLASS MEDIA PLACEMENT
RIGHT MEDIA SPACER
LEFT MEDIA SPACER
FINISHED INSTALLATION
OF GLASS MEDIA
7

WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service agency
is responsible for the proper
installation of this kit. The
installation is not proper and
complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane,
convert as follows using the
components supplied with this
replace:
CAUTION
The gas supply and electrical power
must be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used
to ensure correct input. After conversion
conrm proper manifold pressure.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Using a 1/2” wrench, undo both natural
gas burner orices (marked #29).
(Fig. #18)
3. Apply a small amount of pipe joint com-
pound to the threads of the propane
burner orice (marked #44) to ensure
a good seal, before screwing it into the
tting.
4. Open primary air shutters fully.
5. With a 7/16” wrench loosen the pilot head
on the pilot assembly (Fig. #19)
6. Slide the pilot adjustment band over and
ensure that the hole in the orice band is
showing.(Fig.#20 indicates NG position,
Fig. #21 indicates LP position)
Repeat steps 5 and 6 for other pilot.
TC54.NGO3C2 070211-16
Fig #18
Fig #19
Fig #20
Fig #21
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
#44 (2.18 mm)
Max.: 83,700 (24.53)
Min.: 67,000 (19.63) 230910 6-TC54C2 5052.52086
2
Date: ______________________
By / Par: ___________________
Kit# TC54.LPCE02 for use with model /
Pour utilise avec du modèle: TC54.CE2
This appliance was con-
verted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui ac-
cepte la responsibilité pour
une installation en bon état.
MAIN BURNER
(#44) ORIFICES (5022.92)
MINIMUM RATE SCREW (5005.015)
CONVERSION LABEL (5052.52086)
8
Propane Conversion

Fig #25
NG LP
Caution:
The center post must be up for natu-
ral gas and down for propane for the
appliance to operate correctly.
7. Remove access panel, 10 screws, and
set aside (Fig. #26)
8. Remove the minimum rate screw located
in the valve. (Fig. #22)
9. Replace the minimum rate screw with the
one provided in the propane conversion
kit supplied with this burner. Ensure that
the screw is fully installed. (Fig. #23)
10. Pull off the rubber cap from the top of
the pressure regulator. (Fig. #24)
11. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #25). Replace the rubber cap.
Repeat steps 8 through 11 for other valve.
12. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing and
apply the conversion label directly over
the gas specications on the rating label.
13. Attach the access panel to the side of
the rebox with the previously removed
screws. (Fig. #26)
Note: Gasket must be installed with
access panel.
The minimum rate screw is sealed
with an o-ring. Use a thin bladed
screwdriver to back the screw out
to the limit of the threads.
A groove on the screw body will
be
visible just above the valve body.
Insert a thin tool (knife blade or thin
screwdriver blade) into the groove
and gently pry the screw up.
It helps to rotate the screw while
lifting on it.
TC54.NGO3C2 070211-16
Fig #22
Fig #23
Fig #24
Fig #26
Minimum
rate screw
Minimum
rate screw
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
11.0 in/wc / 11.0 po/c.e.
(.95 kPa)
#44 (2.18 mm)
Max.: 83,700 (24.53)
Min.: 67,000 (19.63)
230910 6-TC54C2 5052.520862
Date: ______________________
By / Par: ___________________
Kit# TC54.LPCE02 for use with model /
Pour utilise avec du modèle: TC54.CE2
This appliance was con-
verted to PROPANE GAS
with this kit on this date
by the organization which
accepts the responsibility
that this conversion has
been properly made. / Cet
appariel etair converter au
gaz LP par l’emploi de la
trousse de conversion par
une organization qui ac-
cepte la responsibilité pour
une installation en bon état.
ADD DATE
ADD NAME
9

1. Remove the plug from the pressure test
port using a 7/16” socket and extension.
The plug is located between the right
side lintel and rebox side.
(Fig. #27)
2. Thread the extension test tting into the
open test port. (Fig. #28)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete remove the
extension test tting and replace the plug.
Thread sealant will be required to ensure
a gas tight connection.
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.4" WC 11" WC
Minimum 1.8" WC 5.5" WC
TC54.NGO3C2 070211-16
Fig #27
Fig #28
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #26a
10
Gas Pressure Check

The ame should be just orange
and “lazy”.
It should NEVER be set to cre-
ate sooting on internal parts and
window glass.
The air shutter on the burner tube controls the primary combustion air to the gas burner.
The shutter should be set to fully closed for natural gas or fully open for propane.
See Fig. #29 for proper ame pattern.
TC54.NGO3C2 070211-16
Fig #29
11
Burner Flame Adjustment

ITEM............ DESCRIPTION .................................................................... PART NO.
#1................. TC54 BLACK DIAMOND BURNER KIT ............................ TC54.NG03.C
#2a............... BURNER TUBE ...................................................................TC54. 50118305
#2b .............. BURNER TUBE ................................................................... TC42. 5011832.A
#3................. PILOT ASSEMBLY, CONVERTIBLE (2 Required) .............. TCRP.5005025B
#4................. ORIFICE, NG (#29) (2 Required)......................................... 5022.135
#5................. MANIFOLD ASSEMBLY...................................................... TC54.9654
#6................. GLASS MEDIA ................................................................... TCRP.501201
#7................. PROPANE CONVERSION KIT............................................ TC54.LPCE01
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
*NOT SHOWN
*
*
*
TC54.NGO3C2 070211-16
#1
#2a
#2b
#4
#3
1e
1a
1b
1c
1f
1g
1h
1j
1d
1i
12
TC54 Black Diamond Replacement Parts

TC54.NGO3C2 070211-16
Notes
13

TC54.NGO3C2 070211-16
Notes
14

TC54.NGO3C2 070211-16
Notes
15

Printed in Canada
Technical support: 1-250-748-1184
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8