Town & Country Fireplaces TCWS38 User manual

MODEL
TCWS38
SERIES D
MODULAR DIRECT VENT
FIREPLACE
TCWS38
INSTALLATION
AND OPERATING
INSTRUCTIONS
030615-48 TCWS38_D 5056.42523D
SERIAL #
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located,manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Table of Contents
Table of Contents
Caution ...................................................................3
Safety ..................................................................... 3
Important Note for the Commonwealth
of Massachusetts:...................................................4
Fireplace Dimensions ............................................. 5
Minimum Clearances to Combustible Material .......5
Installation Requirements .......................................6
Manufactured (Mobile) Home .................................6
Window Frame Removal......................................... 6
Standoffs................................................................. 7
Locating The Fireplace ...........................................7
Framing and Finishing ............................................8
Steel Stud Framing Kit.......................................... 10
Adjustable Lintel .................................................. 12
Hearth Extension.................................................. 13
Electrical............................................................... 14
Wall Switch and Remote Control .......................... 15
Selecting Natural Vent & Power Vent Modes ........ 15
Home Automation ................................................. 16
Gas Supply/Connections ...................................... 17
Gas Pressure Check............................................. 17
Venting.................................................................. 18
Wall Termination Venting ...................................... 18
Wall Termination Venting Chart.............................21
Roof Termination Venting Chart............................22
Vent Terminal Clearance....................................... 25
Vent Terminal Minimum Clearances ..................... 25
Vent Pipe Sealant ................................................. 26
Vent Restrictor Adjustment ...................................27
Wall Shield / Ceiling Firestop Thimble ..................28
Wall Termination Kit ............................................28
Roof Termination Kit ...........................................28
Vent Pipe Dimensions .........................................29
Vent Offset Chart .................................................. 30
Firebox Panels Installation....................................31
Quick Panel Removal for Valve Service................32
Finishing Touch Trim Kit Instructions..................... 33
Lighting Instructions .............................................34
First Fire................................................................ 35
Special Operators Note ........................................ 35
Remote Control Operation.................................... 35
Maintenance .........................................................41
TCWS.38D Replacement Parts ........................... 42
Replacement Parts – Valve Control System ......... 43
Wiring Diagram..................................................... 44
Rating Label Location...........................................45
5056.42523D
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.
2
TCWS38_D 030615-48

5056.42523D
FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst
reading and understanding this manual. Any installation or operational deviation from the fol-
lowing instructions voids theTown & Country FireplacesTM Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply piping
system during any pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance. Toddlers, young children and others may be susceptible to accidental contact
burns. A physical barrier is recommended if there are at risk individuals in the house. To
restrict access to the replace or stove, install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should
be inspected before use and at least annually by a professional service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc.. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe
condition which is the result, either directly or indirectly, of any improper operation or
installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel
burning appliance.
We recommend that our gas hearth
products be installed and serviced
by professionals who are certied
in the United States by the National
Fireplace Institute®(NFI) as NFI Gas
Specialists
3
TCWS38_D 030615-48
Caution
Safety

5056.42523D
Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon mon-
oxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled
equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard-wired
carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector
with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall
horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the
manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the
following requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
4
TCWS38_D 030615-48

22 1/8"
7 5/8"
45 1/16"
23 7/16"
57 15/16"
48 7/16"
40 7/16"
5 15/16"
25 7/16"
29 3/4"
22 1/8"
21 5/8"
24"
4“
*
CEILING
ADJACENT WALL
OR MANTEL SUPPORT
6”
C
OMBUSTIBLE FLOOR
**
5056.42523D
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
MANTEL CLEARANCE
CHART
UNIT MAY BE RECESSED UP TO 6” WITH
NONCOMBUSTIBLE MASONRY TYPE MATERIAL
Minimum Clearances:
Side standoffs....................................................... 0 in. (0 mm)
Back standoffs ......................................................0 in. (0 mm)
Top standoffs ........................................................0 in. (0 mm)
Bottom of appliance.............................................. 0 in. (0 mm)
Adjacent side wall.................................................4 in. (102 mm)
Ceiling to appliance ............................................ 24 in. (610 mm)
*Mantel to appliance .................. ..........See Figure #2
**Maximum Mantel extension .. ..........See Figure #2
Mantel support...................................................... 4 in. (102 mm)
Vent pipe including Elbows............................1 3/4" in. (45 mm)
Fig. #1
Fig. #2
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #11 & 12
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERI-
AL, ELECTRICAL WIRING OR GAS PLUMBING IN
THIS AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
S TA N DOFFS
STEEL FRAMING
FIREPLACE FRONT
TOP OF LINTEL BAR
A
B
C
D
E
F
Fig. #3
5
TCWS38_D 030615-48
Fireplace Dimensions
Minimum Clearances to Combustible Material

5056.42523D
The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or
trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes
after the "rst sale". Consult local codes for approval. The replace must be fastened
in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24
CFR, Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home
Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a
one-piece latch handle.
1. Remove safety barrier screen (Fig #4) by prying the top portion of the screen toward
you, then lift the screen from its tabs (inset) located at the base of the window frame.
2. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
3. Using a screwdriver (Fig #5) or other similar object, push against the notch in the
top of the latch and grab the bottom of the latch handle as it protrudes (Fig #6). Lift
handle until latch hook disengages. Repeat for other side while holding glass so it
does not tip out.
4. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides
of the frame and lift up and out to disengage from its bottom track.
5. Place the window frame in a safe place to avoid damage.
6. Re-assemble in reverse order. Latch handle should snap into place and be ush with
window frame when engaged correctly.
7. Reinstall Trim Kit if required.
8. Reinstall safety barrier screen.
TIP:
To ensure glass is properly latched, grasp the top left and right
sides of the glass frame, under moderate pressure it should pull
forward and return to original position evenly on both sides.
Installation Requirements
Manufactured (Mobile) Home
Window Frame Removal
LATCH HANDLE
SAFETY
BARRIER
SCREEN
Fig. #5
Fig. #6
Fig. #7
Fig. #4
6
TCWS38_D 030615-48

5056.42523D
The standoffs are shipped loose
inside the replace and must be
installed on the top and the side of
the replace as shown in Fig.#8.
Do this once the replace is on
site and in position.
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed. Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig. #9). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig. #2 and Fig. #3.
EXAMPLES OF COMMON LOCATIONS
SEE FIG #13 FOR DIMENSIONS
HANDLE
CONTROL
BOX
TOP STANDOFFS
Fig. #8
Fig. #9
7
TCWS38_D 030615-48
Locating The Fireplace
Standoffs

IT IS HIGHLY RECOMMENDED THAT
A FULL HEADER BE INSTALLED
ABOVE THE FRAMING KIT
61 5/8”
45 1/8”
5056.42523D
Note: The replace should be in place
and venting installed before framing in
or building an enclosure around the unit.
TheTown & Country replace must be framed
in as described below or totally enclosed
with non-combustible material, such as
facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4” will
allow the nishing surface to be ush with
the front of the unit. If preferred, additional
masonry type non-combustible material can
be installed above and to the sides up to 6
inches proud of the appliance.
The nishing material must not interfere
with glass frame access or movement.
A Steel Stud Framing Kit is supplied with the
replace and must be used unless the
replace is totally enclosed with
non-combustible material. Assemble the
framing kit as per the instructions on pages 10
& 11 of this manual.Attach the steel frame to
the replace once the replace is in its nal
position.Secure the steel frame to the framing
brackets on each side of the unit.Ensure that
the studs are set back far enough to allow for
thickness of nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible
backer board, such as cement board or its
equivalent, must be used to sheet in the front
of the replace, extending 12” above and 5
9/16” to the side of the framing edge bars.
(Fig #11) Standard sheet rock (dry wall) may
be used beyond this.
If the backer board is not to be nished with
other non-combustible material such as tiles, it
is recommended that top sections of the board
be a single sheet of calcium silicate board
or its equivalent. Taped and mudded joints
may crack due to the elevated temperatures.
Chase Insulation: When installing this
replace against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to same degree as other
exterior walls. Do not place replace directly
against the insulation. Cover the insulation
and plastic vapour barrier with a solid surface,
such as dry wall (sheet rock). Consult local
codes. Do not insulate or use plastic vapour
barrier within the framing kit.
CAUTION: SEE FIGURE #11a BEFORE
PROCEEDING.
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
NON-COMBUSTIBLE ZONE. DO NOT INSTALL
ANY COMBUSTIBLE MATERIAL, ELECTRICAL
WIRING, INSULATION, PLASTIC VAPOR
BARRIER OR GAS PLUMBING WITHIN THE
STEEL STUD FRAMING
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
NOTE:
The chase must be properly
sealed at the ceiling level or
between oors in a multilevel
installation.
Fig. #10
8
TCWS38_D 030615-48
Framing and Finishing

61 5/8"
26 11/16"
72"
37 3/4"
72"
1/2"
61 5/8"
101 13/16"
45 1/8"
61 5/8"
RANGE
23 11/16"
to
25 7/16"
RANGE
25 5/16"
to
26 3/4"
RANGE
1/32" - 3 1/8"
11 3/4"
FRAMING
LINTEL
4 1/2”
5056.42523D
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
NON-COMBUSTIBLE BOARD DETAIL
Fig. #11a
IF FINISHING THE WALL ABOVE THE UNIT
WITH PAINT, THE FRAMING KIT SHIPPED
WITH THE UNIT SHOULD BE DISCARDED.
USE FULL SHEETS OF CALCIUM
SILICATE BOARD OR EQUIVALENT
AND FULL LENGTH METAL STUDS TO
FINISH AND FRAME AROUND THE UNIT.
CALCIUM SILICATE BOARD ISA HIGH GRADE
MATERIAL WITH CEMENT, QUARTZ AND
NATURAL MINERALS AS THE MAIN RAW
MATERIALS. (NOTE: CALCIUM SILICATE IS
1/2” THICK)
CAUTION: CALCIUM SILICATE BOARD CAN
BE DAMAGED IF DROPPED OR STRUCK.
HANDLE WITH CARE. INSPECT BOARD
PRIOR TO INSTALLATION AND DO NOT USE
IF CRACKED.
NOTE: IT IS RECOMMENDED TO PRE-DRILL
MOUNTING HOLES IN THE BOARD PRIOR
TO SECURINGTO THE FRAMING. THIS WILL
PREVENT THE BOARD FROM CRACKING.
Fig. #11
Fig. #12
Fig. #13
NON-COMBUSTIBLE
MATERIAL MUST EXTEND
11 7/8" ABOVE AND 10 1/8"
TO THE SIDES OF THE
FRAMING EDGES.
NON-COMBUSTIBLE
BOARD IN THESE
AREAS
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
NON-COMBUSTIBLE
BOARD
NON-COMBUSTIBLE
BOARD
9
TCWS38_D 030615-48

5056.42523D
22
33
4
4
5
66
7
FRONT VIEW
BEND OUT FRAMING
TABS TO FRONT
(Fig #16)
Item Description Qty.
1 SCREW, WAFER #8 x 1/2
(Not shown)
Pkg
40
2STUD, SIDES 45” L 2
3STUD, OUTER SIDES 45” L 2
4STUD, UPPER/LOWER
61 1/2” L
2
Item Description Qty.
5 INNER CROSS BRACE
39 3/4” L
1
6STUD, CENTER 23 1/4” L 2
7 LOWER CROSS BRACE
39 3/4” L
1
8 FRAMING PLATE 4
Each Kit Contains:
8
8
TCWS.38FRKIT
Fig. #14
10
TCWS38_D 030615-48
Steel Stud Framing Kit

5056.42523D
NOTE: Sheet metal parts have sharp edges, use
caution whe handling.
Frame Assembly
1. On a at surface, place 1 upper/lower stud (#4)
horizontally. This will become the
top-most horizontal stud. Stand all pieces up on
their narrow ends throughout assembly.
2. Place 2 center studs (#6) perpendicular to, and
below the above upper/lower stud. Using the
screw holes on the upper/lower stud as a guide,
place each center stud aprox 8” on either side of
the upper/lower stud center point so that they are
in-line with the screw holes.
3. Use wafer screws (1) to join the upper/lower stud
(4) and the center studs (6) together.
4. Position Inner Cross Brace (5) horizontally along
the bottom ends of the 2 center studs (6) and fas-
ten with wafer screws to the center-most 2 posi-
tions along the cross brace.
5. Position Side Studs (2) at each end of the assem-
bled frame so that the side studs are perpendicu-
lar to the upper/lower stud and inner cross brace.
Use wafer screws to fasten the side studs to the
assembled frame.
6. Position the Lower Cross Brace (7) between the
two side studs and about 6” from the lower ends
of the side studs. Attach each end of the lower
cross brace to the side studs with wafer screws.
7. Attach the remaining upper/lower stud (4) at the
bottom of, and perpendicular to the side studs.
8. Place and attach the two Outer Side studs (3) -
tab side out - at each end of both the top upper/
lower stud and bottom upper/lower stud and at-
tach with wafer screws.
9. Once the top side of the frame is complete, turn
it over so that the wafer screws can be used to
fasten the other side of the frame.
NOTE: After frame is assembled, make
sure to have the side of the frame
without the screw holes facing toward
the inside of the room.
at side
of frame
side of frame with
screw holes
Fig. #15
11
TCWS38_D 030615-48

5056.42523D
2.Attach the Assembled Frame to the Unit
•Attach the framing kit to the unit.
(Fig. #16).
3. Secure to Existing Framing
•Bend out the tabs 90 degrees before
inserting the unit into its framed housing
(Fig. #17).
•Secure the frame assembly to the wood
frame through the tabs.
Adjustable Lintel
4. Install Non-Combustible Board
• Use drywall screws, #8, to install the
non-combustible board(Fig. #18).
Fig. #16
Fig. #17
Fig. #18
This replace may be recessed up to a
maximum depth of 6”, this recess must
be constructed from non combustible
material. The space between the
outside lintels and the rebox must be
completely free of any debris and the
window with trim tted must be able
to move freely. No building material
is permitted to protrude past the lintel
bars attached to the replace under
ANY circumstance.
NON COMBUSTIBLE
BOARD
NON-COMBUSTIBLE
FINISH MATERIAL
Non combustible building
material may not extend
past this point
Area inside Lintel must
remain free of obstructions
Fig. #19
12
TCWS38_D 030615-48

5056.42523D
WINDOW TRIM
3/8 SECURING BOLT
FLANGED
EDGE
HEMMED
EDGE
*
HEARTH EXTENSION
WINDOW FRAME
WINDOW TRACKSUB-FLOOR
(See
Caution)
Hearth Extension
Fig. #21
Fig. #20
Fig. #22
Lintel Adjustment
* Caution:
A minimum 2”thick non-combustible hearth
extension extending 18” in front of this
replace must be tted if a combustible
sub oor extends in front of the replace.
To ensure that the hearth does not interfere
with the window frame the replace must be
raised to ensure that the hearth extension
is no more than 1” above the bottom of the
replace.
The fireplace can be raised using
combustible or non-combustible materials
ensuring that it is fully supported along the
full width and depth of the replace.
SAFETY BARRIER
SCREEN
1. The adjustable lintel assembly has
two orientations for desired nishing. A
anged edge and a hemmed edge. (Fig
#19) The lintel comes factory installed
with the ange edge out. If the desired
edge is different from the factory setting,
use the following steps to change the
Lintel edge.
2 Remove saftey barrier screen (Fig.#20).
3. Remove the window trim (Fig.#20).
4. Loosen the securing bolts in the upper
and lower corners on each side of the
lintel and remove the lintel. Rotate the
assembly to have the desired edge away
from the replace(Fig .#21).
5. The lintel assembly can then be adjusted
to align ush with your facing material by
sliding in or out approximately 1”.
6. Tighten the securing bolts. (Fig.#21).
7. Re-attach the window trim.
8. Reinstall safety screen.
13
TCWS38_D 030615-48

5056.42523D
The gas control system is located on the right hand side of the rebox behind an access
panel and the decorative rebox panel (if installed). The replace is operated via a wall
control and a hand held remote control unit.
The wall control is connected to the replace by a 40 ft. communication cable supplied
with the replace.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel from right hand side of the rebox (Fig #23).
4. Connect 110 V. AC electrical supply to the wires installed inside the junction box
(Fig #24). The replace is rated at 110 volts, 60Hz, 0.25A. The optional power vent kit
is rated at 115 volts, 60Hz, 1.8A.
The electrical wires can be accessed from both inside and outside the junction box by
removing one of the two small access panels (Figs #24 & 25).
5. Attach the wall switch to the framing in the desired
location (Figs #26 & 27) (40 ft is supplied with replace).
Fig. #24
6. Route the wall switch control cable (supplied) as required to
the wall switch (Fig #27).
7. Attach one end of the wall switch control cable to the wall
control. (Fig #27), and the other end to the interface board
(Fig #25).
8. Insert the 4 supplied “AA” batteries into the battery pack of the
wall switch. (Fig #28).
9. If not already installed, install the burner using the instructions
supplied with the burner kit.
10. Turn on the gas supply and check that all connections are tight
and leak free.
11. Turn on gas and electrical supplies.
12. Move the center button on the wall control (Fig #26) to the “ON”
position. The igniter will start to spark. After a short delay, the
pilot will light followed by the main burner.
Fig. #25
FIREBOX ACCESS PANEL
Fig. #23
INTERFACE BOARD
MODULE
JUNCTION BOX
REGULATOR
BOARD
TRANSFORMER
VACUUM
SWITCH
GAS CONNECTOR
OUTER ACCESS PANEL
INSIDE ACCESS
PANEL
WALL SWITCH
CONNECTOR
JUNCTION BOX
POWER
VENT
SWITCH
Electrical
Note: Installation must be performed by a qulaied
installer, service agency or gas supplier.
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Fig. #26
Linking the remote control unit to the
wall switch.
1. Begin by moving the selector toggle
on the wall switch to the “REMOTE”
position.
2. Insert a straightened paper clip into
the “PROGRAM” slot on the wall
switch.
3. Press the internal “PROGRAM” button
once and wait until you hear 3 beeps
from the wall switch.
4. Press the ON/OFF button of the
remote unit. Once the wall unit beeps
3 times, the remote is programmed.
5. The toggle on the wall switch must be
kept in the “REMOTE” position in order
to use the remote control unit.
The NV / PV (Natural Vent / Power Vent) switch (Fig #29) on the interface board
(Fig #25) is set according to which type of evacuating vent system is present. If
the replace is vented without the assistance of a power vent, the switch should
be set to “NV”. If using a power vent, “PV” should be selected. Follow the
instructions provided with the power vent kit for proper installation.
TO FIREPLACE
Fig. #27 Fig. #28
Wall Switch and Remote Control
Selecting Natural Vent and Power Vent Modes
Fig. #29
5056.42523D
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TO HOME
AUTOMATION
SYSTEM
NOTE:
• Digital I/O must be connected to a dry contact relay.
• Analog ame and light input through 0 - 10 volt DC
signal scaled as follows:
Low = 1 volt
High = 10 volts
NOTE:
When a signal has been supplied by the home automation system, the replace control
will repeat the signal every 2 hours or until a new command has been received.
Fig. #30
Fig. #31
The home automation feature supplied with this replace is capable
of controlling the ame and light on/off function with the use of a dry
contact relay common to home automation systems. Furthermore, the
ame and light level may be modulated from high to low using the
0 - 10 volt analog output available on most home automation systems.
Fig #31 shows the wire designations required to connect the replace
to a home automation system.
Home Automation
5056.42523D
16
TCWS38_D 030615-48

SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Caution: The gas line should be installed by a qualied service person in accordance
with all building codes. This section is intended as a guide for qualied technicians
installing this appliance.Consult local and / or national building codes before proceeding.
• Gas supply line access holes are located at the top and left sides of the Control Box.
Gas valve inlet accepts a 3/8" N.P.T. tting. Correct gas line diameter must be used
to assure proper operation and pressure.
• NOTE:A sediment trap,as per national fuel gas code, must be installed in the gas
supplylinenomorethan6feetfromthegascontrolvalvetominimizethepossibility
of any loose scale or dirt within the gas supply line from entering the control valve.
• DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve
from the gas line such as a union or are tting must be provided to allow for
repair or replacement of the gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Fig. #25)
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING: The access panel including gasket must be
reinstalled after conversion/installation or servicing
has been completed. Failure to do so will cause
overheating and premature failure of the control system.
Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing procedure.
Fig. #32
Gas Supply / Connections
Gas Pressure Check
5056.42523D
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TCWS38_D 030615-48

5056.42523D
Exterior wall opening:
Determine the exact position of the replace so that the vent pipe is centred (if
possible) between two building framing members. Consult your local building codes prior to
proceeding. The vent kit will accommodate up to a maximum wall thickness of 12 inches.
1. Having determined the position of the replace, cut and frame a 14 1/2 inch opening
centred at a minimum height of 84 1/2 inches above the oor.The opening may be round
or square. Height of the opening will vary with each installation. As the horizontal vent
run increases, so does the minimum vertical rise (see Fig. #37).
IMPORTANT: When locating the opening, it should be noted that vent terminal clearances
must be maintained. See "Vent Terminal Clearances" section for proper clearances.
A minimum 4 foot length of pipe is required off the top of the replace for any wall
termination. With this minimum vertical rise in combination with a 90° elbow, a maximum
horizontal run of 20 ft. is permitted (see Fig. #37 and 38). The rise and run must be
constrained to the boundaries of the chart shown in Fig. #37. The horizontal run of vent must
have a 1/4" rise for every 1 ft. of run towards the termination.
Venting
Wall Termination Venting
Before installing venting for this unit, the installer should read these instructions to insure
that the proper vent conguration has been selected.
Use only Town and Country Termination kits #:
TCVT.WTA - Wall Termination Kit
TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown
in Fig. #34.
NOTE:Optional PowerVents (TCVT.PVI.25,TCVT.PV7.110 &TCVT.PVCV) require different
venting. Please refer to Power Vent manuals.
Various combinations of vertical and horizontal runs may be used. Refer to Fig. #36 and
37 for details. For optimum performance and ame appearance, keep the vent length
to a minimum and limit the number of elbows. Connections between each vent system
component must be tightly joined, secured with sheet metal screws and sealed with provided
high temperature self adhesive tape. A horizontal run of vent should have a 1/4" rise for
every 1 ft. of run towards the termination.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER
THAN 1 3/4 INCHES FROM THE TOP AND 1 3/4 INCHES FROM THE SIDES OF A
HORIZONTAL SECTION AND 1 3/4 INCHES FROM THE VERTICAL SECTIONS OF THE
VENT PIPE.
18
TCWS38_D 030615-48

5056.42523D
WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING
Fig. #33
Wall thimble:
Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used
to retain insulation and maintain proper clearances. The wall thimble may be cut to length
for various wall thicknesses up to 12" thick.
Measure the wall thickness including the siding. Trim the shield to match the wall thickness.
Position the wall thimble from inside through the 14-1/2" opening. Properly adjusted, the
thimble should be ush with the outer wall surface.
TRIM TO LENGTH
Fig. #34
Vent System Components Town & Country
12" Pipe Length .................................................... TCVT.811X12
18" Pipe Length .................................................... TCVT.811X18
24" Pipe Length .................................................... TCVT.811X24
48" Pipe Length .................................................... TCVT.811X48
12" Adjustable Pipe Length................................... TCVT.811X12ADJ
45° Elbow ............................................................. TCVT.811XLB45
90° Elbow ............................................................. TCVT.811XLB90
Wall/Offset Support .............................................. TCVT.811XOS
Wall Termination Kit .............................................. TCVT.WTA
Roof Termination Kit ............................................. TCVT.RTA
Wall Shield/Ceiling Firestop.................................. TCVT.THIMA
Roof Flashing, Adjustable ..................................... TCVT.811FLADJ
Roof Flashing, Flat ............................................... TCVT.811FLFLT
Roof Flashing, Steep ............................................ TCVT.811FLSTP
or any ashing that ts 11" pipe
Fig. #35
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5056.42523D
Vent pipe:
Install vent pipe through the wall thimble and attach to ue outlet collar on top of the replace.
Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum
tape provided.
Adjust the venting so that the vent pipe does not protrude beyond the outer wall.
Wall vent terminal:
1) Engage the terminal with the vent pipe and slide terminal into place. Ensure that both
inner and outer pipes are fully engaged and then attach the terminal to the outside wall.
The vent terminal must not be recessed into the exterior wall or siding.
2) Caulk in place to prevent any moisture entering the building.
NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED
(see Fig. #42 & 43).
Fig. #36
HORIZONTAL
TERMINAL
TCVT.9360
14 1/2" FRAMED
OPENING
WALL SHIELD THIMBLE
TCVT.THIMA
ELBOW
TCVT.811XLB90
MINIMUM 48" VENT
PIPE (TCVT.811X48)
BEFORE THE FIRST
ELBOW.
12" VENT PIPE
TCVT.811X12
* Minimum height from the oor to center of the 14 1/2”
framed opening.The height will need to be increaed
with longer horizontal pipe.
*84 1/2"
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TCWS38_D 030615-48