Town & Country Fireplaces TC54.LP02.C User manual

061107-12 TC54.LP02.C 5056.4256.025
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TC54
COUNTRY HOME
BURNER KIT
TC54.LP02.C
(PROPANE ONLY)
PART# TC54.LP02.C
INSTALLER: LEAVE THIS MANUAL WITH
APPLIANCE
CONSUMER: RETAIN THIS MANUAL FOR
FUTURE REFERENCE

061107-12 TC54.LP02.C
• BURNER ASSEMBLY
(including pilot,manifold and
ceramic bre ller pieces)
• LOG GRATE (including upper
burner and pilot assembly)
• LOG PACK
• EMBER MATERIAL (two bags)
• HARDWARE PACKAGE
1. Attach the lower burner assembly to the oor of the rebox with
two screws. (Fig. # 1)
2. Attach the manifold supply tube from the lower burner to the front
bulk head tting and tighten. (Fig. # 2) Ensure that there are no
leaks.
Fig. #1
Fig. #2
2
Package
Contents
Burner / Grate Installation

061107-12 TC54.LP02.C
3. Attach the pilot supply tube from the lower burner pilot to the
front bulk head tting and tighten. (Fig. # 3) Ensure there are no
leaks.
4. Attach spark electrode (ORANGE) and sensor leads from lower
burner pilot to the front electrical bulk head. ( Fig. # 4) (The spark
electrode connection has a red dot above it)
5. Position the grate and attach it to the oor with two screws located
behind the front legs. (Fig. # 5)
6. Attach the manifold supply tube from the upper burner to the
rear bulk head tting and tighten. (Fig. # 6) Ensure that there are
no leaks.
ORANGE WIRE
Fig. #3
Fig. #4
Fig. #5
Fig. #6
3

061107-12 TC54.LP02.C
8. Attach the pilot supply tube from the upper burner pilot to the
rear bulk head tting and tighten. (Fig. # 7) Ensure there are no
leaks.
9. Attach spark electrode (ORANGE) and sensor leads from upper
burner pilot to the rear electrical bulk head. (Fig. # 8) (The spark
electrode connection has a red dot above it)
A panel set must now be installed. See Installation and
Operating Instructions manual for details.
ORANGE WIRE
Fig. #7
Fig. #8
4

061107-12 TC54.LP02.C
1. Remove the plug from the pressure test port. The plug is located
between the right side lintel and rebox side.
(Fig. # 9 & 10)
2. Thread the extension test tting into the open test port.
(Fig. # 11)
3. Attach a pressure gauge onto the tting.
4. When testing is complete, shut off the gas, remove the tting
and replace the plug. Thread sealant will be required to ensure
a gas tight connection.
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Propane
Minimum 12.5” wc
Maximum 13.9” wc
Manifold Pressure
Maximum 11.0” wc
Minimum 5.5” wc
Note: To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
There are four ports on this replace the top two are connected to the rear burner
and the bottom two are to the front burner. Manifold pressures should be checked on
both to ensure they are correct.
Verify gas pressures with the replace lit and on the highest setting.
Fig. #10
Fig. #11
Fig. #9
REAR
FRONT
MANIFOLD PRESSURE
SUPPLY PRESSURE
SUPPLY PRESSURE
MANIFOLD PRESSURE
5
Gas Pressure Check

061107-12 TC54.LP02.C
Before adding the ember material please ensure that the ceramic bre ller pieces are cor-
rectly located in the bunrer as per gure #12.
Two bags of ember material is shipped with the replace and need to be installed to ensure
optimum performance and ame appearance.
Pull apart the material into ember size pieces (approximately 1” squares) and gently place
them into the lower burner pan. Do not compress, leave it loose for best performance. Fill
the lower burner pan level with the top of the pan at rear, and gradually slope forward to the
rebox oor, covering both lower burner tubes. Place remaining ember material outside of
the burner pan as desired to cover-up gas lines and brackets.
Note: Ember material placement and amount will affect ame appearance. More ember
material results in lower ame height. Add or remove as needed until desired ame affect.
Ember Material Placement
GLOWING EMBERS
LOG GRATE
Fig. #13
Fig. #12
CERAMIC FIBRE
FILLER PIECES
6
Ember Material

061107-12 TC54.LP02.C
The logs are fragile, and should be handled with care. Unpack and inspect log set. There
should be a total of seven logs. Gas plumbing and vent connections should be completed
before proceeding.
Position the logs exactly as indicated by the following pictures. The three main logs have
holes and / or pins. Engage each pin in the corresponding holes. The four smaller logs do
not have holes or pins. They rest in position. Locate as per the diagrams (Fig. # 14-20)
Note: Improper placement of logs will cause sooting on internal parts and glass. The
logs may need to be repositioned slightly to avoid excessive ame impingement.
Fig. #14
Fig. #15
Fig. #16
Fig. #17
7
Log Set Assembly

061107-12 TC54.LP02.C
2
2
3
1
6
4
57
Fig. #18 Fig. #19
Fig. #20
8

061107-12 TC54.LP02.C
An air shutter on each of the burner tubes controls the primary combustion air to the gas
burner and is preset OPEN at the factory for propane fuel. Some adjustment may be nec-
essary to obtain desired ame. Evaluate ame appearance after the replace has reached
operating temperature. See Fig. #21 for proper ame pattern.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
To Adjust: (See Fig. # 22)
1. Open and remove window frame and set aside. See "Window
Frame Removal" section found in the Installation and Operating
Instructions manual.
2. Remove the logs and set aside.
3. Loosen the screw in the Primary Air Shutter.
4. Rotate the shutter to increase or decrease the amount of primary
air.
PRIMARY AIR SHUTTERS
The ame should be just orange and “lazy”. It should NEVER be set to create soot on internal
parts and glass.
Fig. #22
Fig. #21
9
Burner Flame Adjustment

3
9
11
5
7
6
4
2
1
8
12
10
061107-12 TC54.LP02.C
ITEM DESCRIPTION PART NO.
1 LOG GRATE ASSEMBLY .........................................................................................TC54.8181
2 LOWER BURNER ASSEMBLY...............................................................................TC54.90859
3 BURNER, TC54, REAR ......................................................................................... 5011.8302.B
4 FITTING, ORIFICE INLET...............................................................................................5019.21
5 ORIFICE (LP) #43.......................................................................................................... 5021.32
6 UPPER BURNER BRACKET ............................................................................................8187.5
7 1/2-14NPT BRASS LOCKNUT........................................................................................5021.01
9 FLEX, 1/2” LINE , DORMONT...................................................................................... 5019.223
10 FLEX, 1/4” LINE , DORMONT, 16” .............................................................................5019.225
11 PILOT ASSEMBLY...................................................................................................... 5005.025
12 FLEX, 1/4” LINE , DORMONT, 24”” ............................................................................5019.227
LOG SET, COMPLETE............................................................................................5098.74615
REAR, #1 (shown in g.#20).........................................................................5098.74615.1
RIGHT, #2 (shown in g.#20)........................................................................5098.74615.2
LEFT, #3 (shown in g.#20) ..........................................................................5098.74615.3
BOTTOM RIGHT, #4 (shown in g.#20) .......................................................5098.74615.4
BOTTOM CENTRE, #5 (shown in g.#20)....................................................5098.74615.5
BOTTOM LEFT, #6 (shown in g.#20)..........................................................5098.74615.6
MIDDLE, #7 (shown in g.#20) .....................................................................5098.74615.7
*
*
*Sold only in sets
10
Replacement Parts

061107-12 TC54.LP02.C
11
Notes

TECHNICAL SUPPORT: 1-877-715-2664
www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
Printed in Canada