Town & Country Fireplaces TCWS38 User manual

WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch;
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
MODEL
TCWS38
SERIES C
MODULAR DIRECT VENT
FIREPLACE
TCWS.38CE
INSTALLATION
AND OPERATING
INSTRUCTIONS
TCWS.38.CE 180909-44 5056.42522
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Table of Contents
Hot Glass WARNING......................................................................3
Caution ........................................................................................... 3
Safety ............................................................................................. 3
Important Note for the Commonwealth of Massachusetts:.............4
Fireplace Dimensions .....................................................................5
Minimum Clearances to Combustible Material ............................... 5
Installation Requirements ...............................................................6
Manufactured (Mobile) Home .........................................................6
Window Frame Removal.................................................................6
Standoffs......................................................................................... 7
Locating The Fireplace ................................................................... 7
Framing and Finishing ....................................................................8
Steel Stud Framing Kit................................................................. 10
Maestro Control ........................................................................... 13
– Plumbing and Electrical............................................................. 13
Gas Pressure Check..................................................................... 15
Gas Supply ................................................................................... 15
Venting.......................................................................................... 16
Wall Termination Venting .............................................................. 16
Wall Termination Venting Chart..................................................... 19
Roof Termination Venting Chart.................................................... 20
Vent Terminal Clearance...............................................................23
Vent Pipe Sealant .........................................................................24
Vent Restrictor Adjustment ........................................................... 25
Firebox Panels Installation............................................................26
Quick Panel Removal for Valve Service........................................ 27
Finishing Touch Trim Kit Instructions.............................................28
Lighting Instructions .....................................................................29
First Fire........................................................................................ 29
Maestro Control System ............................................................... 30
Remote Control Initial Setup......................................................... 30
Maestro Control System - Operation ............................................ 31
Maintenance .................................................................................34
TCWS.38CE Replacement Parts ................................................. 35
Replacement Parts – Maestro Control System............................. 36
Fireplace Lighting .........................................................................38
Wiring Diagram............................................................................. 38
Roof and Wall Termination Kit .....................................................39
Vent Pipe Dimensions ................................................................. 40
Vent Offset Chart ..........................................................................41
Safety Label Location ...................................................................43
2
TCWS.38CE 180909-44

FOR YOUR SAFETY - Do not install or operate your Town & Country replace without
rst reading and understanding this manual. Any installation or operational deviation from
the following instructions voids the Town & Country FireplacesTM Warranty and may prove
hazardous.
This appliance and its individual shut off valve must be disconnected from gas supply pip-
ing system during any pressure testing of that system at test pressures in excess of 1/2
psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing its individual
manual shut off valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.
This is due to the curing of paints, sealants and lubricants used in the manufacturing process.
This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a qualied service
technician to inspect the replace and to replace any part of the control system and any gas
control which has been under water.
Due to high temperatures, this gas appliance should be located out of traffic and away from
furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance. Toddlers, young children and others may be susceptible to accidental contact
burns. A physical barrier is recommended if there are at risk individuals in the house. To
restrict access to the replace or stove, install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating.
Failure to do so may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should
be inspected before use and at least annually by a professional service person. More
frequent cleaning may be required due to excessive lint from carpeting, bedding material,
etc.. It is imperative that control compartments, burners and circulating air passageways
of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees
or representatives for any damages caused by an inoperable, inadequate, or unsafe
condition which is the result, either directly or indirectly, of any improper operation or
installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel
burning appliance.
3
TCWS.38CE 180909-44
Caution
Safety

Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas
fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of
hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-
tor with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-
ture used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by
the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-
lowing requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
4
TCWS.38CE 180909-44

21 5/8"
24"
4“
*
CEILING
ADJACENT WALL
OR MANTEL SUPPORT
6”
COMBUSTIBLE FLOOR
**
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
MANTEL CLEARANCE
CHART
UNIT MAY BE RECESSED UP TO 6” WITH
NONCOMBUSTIBLE MASONRY TYPE MATERIAL
Minimum Clearances:
Side standoffs.......................................................0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................ 0 in. (0 mm)
Bottom of appliance..............................................0 in. (0 mm)
Adjacent side wall.................................................4 in. (102 mm)
Ceiling to appliance ............................................24 in. (610 mm)
*Mantel to appliance .................. ..........See Figure #2
**Maximum Mantel extension .. ..........See Figure #2
Mantel support...................................................... 4 in. (102 mm)
Vent pipe including Elbows............................1 3/4" in. (45 mm)
Fig. #1
Fig. #2
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #7
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATE-
RIAL, ELECTRICAL WIRING OR GAS PLUMBING
IN THIS AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
STEEL FRAMING
FIREPLACE FRONT
TOP OF LINTEL BAR
A
B
C
D
E
F
Fig. #3
5
TCWS.38CE 180909-44
Fireplace Dimensions
Minimum Clearances to Combustible Material

LATCH HANDLE
Fig. #4
Fig. #5
The Town & Country Fireplace installation and venting must conform to the current
CAN/CGA-B149.1 installation code (in Canada) or the current National Fuel Gas Code,
ANSI Z223.1/NFPA 54 (in the USA), and approved per local codes. Only qualied (li-
censed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install
this product.
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured
Homes after the "rst sale". Consult local codes for approval. The replace must be
fastened in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in
CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,
Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installa-
tions, Sites and Communities ANSI/NFPA 501A (in the USA).
Warning: Turn off the replace, and allow ample time for the unit to cool before
proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a
one-piece latch handle.
1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
2. Using a screwdriver or other similar object, push against the notch in the top of the
latch and grab the bottom of the latch handle as it protrudes. Lift handle until latch hook
disengages. Repeat for other side while holding glass so it does not tip out.
3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of
the frame and lift up and out to disengage from its bottom track.
4. Place the window frame in a safe place to avoid damage.
5. Re-assemble in reverse order. Latch handle should snap into place and be ush with
window frame when engaged correctly.
6. Reinstall Trim Kit if required.
TIP:
To ensure glass is properly latched, grasp the top left and
right sides of the glass frame, under moderate pressure it
should pull forward and return to original position evenly on
both sides.
FULLY CLOSED
POSITION
SHOWN.
6
TCWS.38CE 180909-44
Installation Requirements
Manufactured (Mobile) Home
Window Frame Removal

The standoffs are shipped loose
inside the replace and must be
installed on the top and the side of
the replace as shown in Fig.#6.
Do this once the replace is on
site and in position.
In planning the installation for the replace, it is necessary to determine where the unit is to
be installed, location of vent system and where gas supply piping may be plumbed. Various
installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall
projection (Fig. #7). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered
to and are shown in Fig. #2 and Fig. #3.
EXAMPLES OF COMMON LOCATIONS
SEE FIG #11 FOR DIMENSIONS
HANDLE
CONTROL
BOX
SIDE
STANDOFF
(THIS SIDE ONLY)
TOP STANDOFFS
Fig. #6
Fig. #7
7
TCWS.38CE 180909-44
Locating The Fireplace
Standoffs

61 1/2”
45”
11 7/8”
15 7/8”
60”
10 1/8”
5 7/8”
Note: The replace should be in place
and venting installed before framing in or
building an enclosure around the unit.
TheTown & Country replace must be framed
in with the Steel Stud Framing Kit provided
as described below or totally enclosed with
non-combustible material.
If preferred, additional masonry type non-
combustible material can be installed above
and to the sides up to 6 inches proud of the
appliance.
The nishing material must not interfere
with glass frame access and movement.
Assemble the framing kit as per the
instructions on pages 10 – 12 of this manual.
Attach the steel frame to the replace once
the replace is in its nal position.Secure the
steel frame to the framing brackets on each
side of the unit. Ensure that the studs are
set back far enough to allow for thickness of
nishing surface.
The sides, back and top of the replace can
be framed in up to the steel studs and the
replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combustible
board is supplied with the replace and must
be used to sheet in the front of the replace,
extending 6" below, 12” above and 10" to
the side of the framing edge bars. (Fig. #9)
Standard sheetrock (dry wall) may be used
beyond this.
If the backer board is not to be nished with
other non-combustible material such as tiles,
it is recommended that top sections of board
supplied with framing kit be replaced with
a single sheet of non-combustible board.
Taped and mudded joints may crack due to
the elevated temperatures.
Chase Insulation: When installing this
replace against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to same degree as other
exterior walls. Do not place replace directly
against the insulation. Cover the insulation
and plastic vapour barrier with a solid surface,
such as dry wall (sheetrock). Consult local
codes. Do not insulate or use plastic vapour
barrier within the framing kit.
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,
INSULATION, PLASTIC VAPOR BARRIER OR GAS
PLUMBING WITHIN THE STEEL STUD FRAMING
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with replace)
Fig. #8
8
TCWS.38CE 180909-44
Framing and Finishing

11 7/8”
10 1/8”
5 7/8”
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
NON-COMBUSTIBLE BOARD DETAIL
MINIMUM COMBUSTIBLE
FRAMING DIMENSIONS
IF THE BACKER BOARD IS NOT TO BE
FINISHED WITH OTHER NON-COMBUS-
TIBLE MATERIAL SUCH AS TILES, IT IS
RECOMMENDED THAT TOP SECTIONS
OFBOARDSUPPLIEDWITHFRAMINGKIT
BEREPLACEDWITHASINGLE SHEET OF
NON-COMBUSTIBLEBOARD.TAPEDAND
MUDDED JOINTS MAY CRACK DUE TO
THE ELEVATED TEMPERATURES.
FULL SHEET OF A NON-
COMBUSTIBLE MATERIAL
(NOT INCLUDED IN KIT)
Fig. #9A
INCLUDING SHEETROCK
INCLUDING SHEETROCK
Fig. #9
Fig. #10
Fig. #11
NON-COMBUSTIBLE
MATERIAL MUST EXTEND
12" ABOVE AND 4 1/2"
TO THE SIDES OF THE
FRAMING EDGES.
NON-COMBUSTIBLE
BOARD
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
NON-COMBUSTIBLE
BOARD
9
TCWS.38CE 180909-44

1
2
3
4
5
6
7
9
10
8
11
Each Kit Contains:
Item Part # Description Qty.
1 5049.9912 SCREW, WAFER #8 x 1/2 Pkg
40
2 8393.4 STUD, SIDES 45” L 2
3 8393.2 STUD, OUTER SIDES 45” L 2
4 8393 STUD, UPPER/LOWER
61 1/2” L
2
5 8393.6 INNER CROSS BRACE
39 3/4” L
1
6 8393.8 STUD, CENTER 23 1/4” L 2
7 8393.9 LOWER CROSS BRACE
39 3/4” L
1
8 8394.2 NON-COMBUSTIBLE BOARD
BOTTOM 5 7/8” x 60”
1
9 8394.3 NON-COMBUSTIBLE BOARD
CENTER TOP 11 7/8” x 60”
1
10 8394.4 NON-COMBUSTIBLE BOARD
SIDES 10 1/8” x 15 7/8”
2
11 5049.993 SCREW, DRYWALL 1 1/4” Pkg
30
TCWS.38FRKIT
10
TCWS.38CE 180909-44
Steel Stud Framing Kit

NOTE: Sheet metal parts have sharp edges, use caution when handling.
1. Frame Assembly
• Place one of #4 as a top.
•Place two of #6 into the top with the long edge facing up. Align the two holes and screw together with wafer screw #1.
•Attach #2 and #3 with wide edge face up.
•Attach #5 to #6 and #2.
•Attach #7 to #2 using one screw through the top and one screw through the side at each end.
•Place the one remaining piece of #4 at the bottom of the framing kit in the same manner as the top, screw them together and attach to the
inner steel studs.
•Turn the framing kit over and secure all studs from the back.
22
33
4
4
5
66
7
FRONT VIEW (slightly angled)
BEND OUT FRAMING
TABS TO FRONT
SCREW INTO
SIDE
SLOTS UP
Fig. #12
11
TCWS.38CE 180909-44

2. Attach the Assembled Frame to the
Unit
•Attach the framing kit to the unit.
(Fig. #13).
3. Secure to Existing Framing
•Bend out the tabs 90 degrees before
inserting the unit into its framed housing
(Fig. #14).
•Secure the frame assembly to the wood
frame through the tabs.
4. Install Non-Combustible Board Top
and Sides
• Use drywall screws, #11, to install the
non-combustible board top #9, bottom
#8, sides #10. (Fig. #15)
Fig. #13
Fig. #14
Fig. #15
8
10
10
9
12
TCWS.38CE 180909-44

The gas control system is located on the right hand side of the rebox behind an access
panel and the decorative rebox panel (if installed). The replace is operated via a wall
control and/or a hand held remote control unit.
The wall control is connected to the replace by a 25 ft.communication cable supplied with the
replace. The communication cable can be extended with an optional 25 ft. extension kit.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel & gasket from right hand side of the rebox (Fig. #16)
4. Connect an unswitched 110 V. AC electrical supply to the outlet installed inside the
control box. The supply should be wired to the latest version of National codes (CSA
C22.1-ANSI/NFPA 70) and or local codes. (Fig. #17)
5. Plug the A/C adaptor into the outlet (Fig. #17)
6. Attach the electrical box for the supplied wall control to the framing in the desired
location (up to 50 ft. away). (25 ft. is supplied with replace. An additional 25 ft. can
be achieved by using the optional kit (Part # 5005.064) available from your
dealer).
WARNING: The access panel including gasket must be reinstalled
after conversion/ installation or servicing has been completed. Failure
to do so will cause overheating and premature failure of the control
system.
OUTLET
Fig. #17
ADAPTER
Fig. #16
ACCESS PANEL
13
TCWS.38CE 180909-44
Maestro Control
– Plumbing and Electrical Connections

7. Route the communication cable as required to the wall control electrical box.
8. Attach the communication cable to the wall control. (Fig. #18)
9. Insert the 4 supplied “AA” batteries into the battery pack and connect to wall control.
(Fig. #19)
10. Fasten the wall switch to the electrical box.
11. Fasten the faceplate to switch
12. If not already installed, install the burner using the instructions supplied
with the burner kit.
13. Turn on electrical supply.
15. Press the up button (Fig.21) on the wall
control and hold it for 5 seconds or
until a clicking sound is heard from the
gas control. Release the button, check
manifold pressure and ensure that it’s
correct.
(Refer to Burner installation manual)
16. Press the center button of the wall control.
The replace will shut off.
17. Install the remaining screws in the access
panel and tighten.
18. Remove the pressure gauge and the
extension test tting and thread the plug
into the pressure test port. Thread seal-
ant is required on the threads. (Refer to
Burner installation manual)
19. Turn the replace on.
Standing Pilot Function
(Only for use where permitted)
The control system on this replace is set to operate as electronic ignition. If required the
system can be converted to a standing pilot by depressing a recessed button located on the
lower right hand side of the wall control. (Fig.#22) This should be depressed with a paperclip,
pencil or other thin object. Once activated the pilot will run continuously. Please check with
your local inspector to ensure that this is permitted in your area.
14. Press the center button on the wall control (Fig. #20). The igniter will start to spark.
After a short delay the pilot will light, followed by the main burner.
Fig. #18
Fig. #19
Fig. #20 Fig. #21
Fig. #22
LEARN BUTTON
STANDING PILOT BUTTON
NOTE: Proceed to Gas Supply/Connections section and follow steps there
before continuing.
14
TCWS.38CE 180909-44

GAS VALVE INLET
Caution: The gas line should be installed by a qualied service person in accordance with
all building codes. This section is intended as a guide for qualied technicians installing this
appliance. Consult local and/or national building codes before proceeding.
Gas supply line access holes are located at the top and left sides of the Control Box. Gas
valve inlet accepts a 3/8" N.P.T. tting. Correct gas line diameter must be used to assure
proper operation and pressure.
The replace has an input rate of 47,000 BTU/HR on both Natural Gas and
Propane.
It is essential that a union or anged connection be installed just upstream of the
valve and inside the control compartment to allow for repair or replacement of the
gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Fig. #23a)
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING: The access panel including gasket must be
reinstalled after conversion/ installation or servicing
has been completed. Failure to do so will cause
overheating and premature failure of the control system.
Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing procedure.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig. #23b
Fig. #23a
15
TCWS.38CE 180909-44
Gas Supply/Connections
Gas Pressure Check

Exterior wall opening:
Determine the exact position of the replace so that the vent pipe is centred (if possible)
between two building framing members. Consult your local building codes prior to proceed-
ing. The vent kit will accommodate up to a maximum wall thickness of 12 inches.
1. Having determined the position of the replace, cut and frame a 14 1/2 inch opening
centred at a minimum height of 84 1/2 inches above the oor.The opening may be round
or square. Height of the opening will vary with each installation. As the horizontal vent
run increases, so does the minimum vertical rise (see Fig. #28).
IMPORTANT: When locating the opening, it should be noted that vent terminal
clearances must be maintained. See "Vent Terminal Clearances" section for proper
clearances.
A minimum 4 foot length of pipe is required off the top of the replace for any wall termina-
tion. With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal
run of 20 ft. is permitted (see Fig. #28 and 29). The rise and run must be constrained to the
boundaries of the chart shown in Fig. #28. The horizontal run of vent must have a 1/4" rise
for every 1 ft. of run towards the termination.
Before installing venting for this unit, the installer should read these instructions to insure
that the proper vent conguration has been selected.
Use only Town and Country Termination kits #:
TCVT.WTA - Wall Termination Kit
TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown
in Fig. #26.
NOTE: Optional Power Vent (TCVT.PVB1) requires different venting. Please refer to
Power Vent manual.
Various combinations of vertical and horizontal runs may be used. Refer to Fig. #28 and
29 for details. For optimum performance and ame appearance, keep the vent length to a
minimum and limit the number of elbows.Connections between each vent system component
must be tightly joined, secured with sheet metal screws and sealed with high temperature
self adhesive tape. A horizontal run of vent should have a 1/4" rise for every 1 ft. of run
towards the termination.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER
THAN 1 3/4 INCHES FROM THE TOP AND 1 3/4 INCHES FROM THE SIDES OF A
HORIZONTAL SECTION AND 1 3/4 INCHES FROM THE VERTICAL SECTIONS OF THE
VENT PIPE.
Venting
Wall Termination Venting
16
TCWS.38CE 180909-44

WALL THIMBLE AND VENT MUST NOT PROTRUDE BEYOND SIDING
Fig. #24
Wall thimble:
Where a vent pipe passes through a combustible wall, a wall thimble/shield must be used
to retain insulation and maintain proper clearances. The wall thimble may be cut to length
for various wall thicknesses up to 12" thick.
Measure the wall thickness including the siding. Trim the shield to match the wall thickness.
Position the wall thimble from inside through the 14-1/2" opening. Properly adjusted, the
thimble should be ush with the outer wall surface.
TRIM TO LENGTH
Fig. #25
Vent System Components Town & Country
12" Pipe Length .................................................... TCVT.811X12
18" Pipe Length .................................................... TCVT.811X18
24" Pipe Length .................................................... TCVT.811X24
48" Pipe Length .................................................... TCVT.811X48
12" Adjustable Pipe Length................................... TCVT.811X12ADJ
45° Elbow ............................................................. TCVT.811XLB45
90° Elbow ............................................................. TCVT.811XLB90
Wall/Offset Support .............................................. TCVT.811XOS
Wall Termination Kit .............................................. TCVT.WTA
Roof Termination Kit ............................................. TCVT.RTA
Wall Shield/Ceiling Firestop.................................. TCVT.THIMA
Roof Flashing, Adjustable ..................................... TCVT.811FLADJ
Roof Flashing, Flat ............................................... TCVT.811FLFLT
Roof Flashing, Steep ............................................ TCVT.811FLSTP
or any ashing that ts 11" pipe
Fig. #26
17
TCWS.38CE 180909-44

Vent pipe:
Install vent pipe through the wall thimble and attach to ue outlet collar on top of the replace.
Secure all joints with screws and seal with approved "High Temp." self-adhesive aluminum
tape provided.
Adjust the venting so that the vent pipe does not protrude beyond the outer wall.
Wall vent terminal:
1) Engage the terminal with the vent pipe and slide terminal into place. Ensure that both
inner and outer pipes are fully engaged and then attach the terminal to the outside wall.
The vent terminal must not be recessed into the exterior wall or siding.
2) Caulk in place to prevent any moisture entering the building.
NOTE: MINIMUM CLEARANCES TO THE VENT TERMINAL MUST BE MAINTAINED
(see Fig. #33 & 34).
Fig. #27
HORIZONTAL
TERMINAL
TCVT.9360
14 1/2" FRAMED
OPENING
WALL SHIELD THIMBLE
TCVT.THIMA
ELBOW
TCVT.811XLB90
MINIMUM 48" VENT
PIPE (TCVT.811X48)
BEFORE THE FIRST
ELBOW.
12" VENT PIPE
TCVT.811X12
* Minimum height from the oor to center of the 14 1/2”
framed opening.The height will need to be increaed
with longer horizontal pipe.
*84 1/2"
18
TCWS.38CE 180909-44

Fig. #28
84 1/2”
NOTE: The vent must not exceed a total length of 68 feet. Any
combination of rise and run may be used but must be constrained
to the boundaries of this chart. A total of 4 90° elbows or combina-
tion of other elbows equalling 90° can be used without reducing
horizontal run. For each additional 90° elbow, or an equal com-
bination of elbows, reduce horizontal vent run by 2 feet. Ensure
vent pipe is properly supported.
48" Pipe
length
minimum
before rst
elbow.
Wall Termination Venting Chart
19
TCWS.38CE 180909-44

Fig. #29
Roof Termination Venting Chart
NOTE: The vent must not exceed a total length of 68 feet. Any
combination of rise and run may be used but must be constrained
to the boundaries of this chart. A total of 4 90° elbows or combina-
tion of other elbows equalling 90° can be used without reducing
horizontal run. For each additional 90° elbow, or an equal com-
bination of elbows, reduce horizontal vent run by 2 feet. Ensure
vent pipe is properly supported.
48" Pipe
length
minimum
before rst
elbow.
20
TCWS.38CE 180909-44