Town & Country Fireplaces TC30.NG05D User manual

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be kept
together.Refer to the Installation and Operating Instructions for proper
gas supply, safety requirements and operating instructions
270315-16 TC30_NG05D 5056.42905D
TC30
HEARTWOOD
BURNER INSTALLATION
INSTRUCTIONS
PART# TC30.NG05D
FOR TC30 Series D
Fireplaces

Contents of Package
5056.42905D
2
TC30_ng05D 270315-16
 • BURNERASSEMBLY
(including pilot and manifold)
 • LOGGRATE 
 • TC30HEARTWOODLOGS
 • EMBERMATERIAL
 • HARDWAREPACKAGE
 • AIRDEFLECTOR
 • COALCHUNKS
 • VERMICULITE
If this replace is to be
used on Propane please
convert prior to installtion.
See pages 10 – 12.
Burner Installation
1. Place the keyhole slots in the burner
over the two screws located in the rebox
base.(Fig.#1&1a)
2. Slide the burner back to engage the
screws in the small part of the keyhole
slotandtightenscrews.(Fig.#1b)
3. Remove access cover from side of
rebox(Fig.#1c)
Fig. # 1a
Fig. # 1b
SCREWS
Fig. # 1
Fig. # 1c

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BULKHEAD PLATE
2 SCREWS
Fig. # 2
Burner/ Grate Installation
Fig. # 3
INTERFACE
MODULE
IGNITION
WIRE
(RED)
FLAME
SENSOR
WIRE
(WHITE)
4. Secure the electrical bulkhead plate
(Fig.#2) and gasket to the rebox. (2
screws) Attach the ignition and sensor
wirestothemodule.(Fig.#3).

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TC30_ng05D 270315-16
PILOT SUPPLY
TUBE
MAIN GAS SUPPLY
TUBE
Fig. # 4
5. Attachthepilotandgassupplytubesto
the bulk head tting and tighten.
 (Fig.#3b)Ensuretheconnectionsare
gas tight. Conceal the spark and
sensor wires below the supply tubes.
A panel set must now be installed. See
Installation and Operating Instructions
manual for details.
6. Position the slots of the grate securing
brackets over the holes in the oor shield
and secure with the two screws
 (Fig.#4).
Fig. # 3b

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Note:
Ember material placement
and amount will affect
ame appearance.
More ember material
results in lower ame
height.
Add or remove as needed
until desired ame affect.
Reduce the amount used
on Propane models, as too
much will create soot
Fig. #5
Ember Material
Fig. #6
Alargebagofembermaterialisshippedwiththereplaceandneedstobeinstalledon
theburnertoensureoptimumperformanceandameappearance.Abagofcoalchunks
and lava rock is also supplied this must only be used around the burner pan to cover up
the gas lines and brackets.
1. Pullapartthematerialintoembersizepieces(approximately1”square)and
gently place them into the burner pan. Do not compress, leave them loose for best
performance.
2. Filltheburnerpanwithembersuntillevelwiththetopofthepanatrear,andgradually
slope forward to the rebox oor at the front, covering both burner tubes.
3. Placeremainingembermaterial,coalchunksandlavarockoutsideoftheburnerpan
as desired to cover-up gas lines and brackets. Do not put coal chunks or lava rock
inside burner pan as this will cause sooting and the burner to malfunction.
Embersonlyinthisarea.
Embers,coalchunksandlavarock.

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TC30_ng05D 270315-16
Gas plumbing and vent connections
should be completed before proceeding.
The logs are fragile, and should be handled
withcare.Unpackandinspectlogset.There
should be a total of seven logs.
Positionthelogsasindicatedbythefollowing
pictures.The seven main logs have holes and /
orpins.Engageeachpininthecorresponding
holes. The remaining two logs do not have
holesorpins.Theyrestinposition.Locate
asperthediagrams(g.#7-15)
Note: Improper placement of logs
will cause sooting on internal parts
and glass. The logs may need to be
repositioned slightly to avoid excessive
ame impingement.
Log Placement
Fig. # 7
Fig. # 8
BASE LOG, #1
LEFT CENTER LOG, #2

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Fig. #9
Fig. #10
LEFT FRONT LOG, #3
LOG WITH HOLE, #4

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TC30_ng05D 270315-16
Fig. #11
Fig. #12
RIGHT CENTER LOG, #5
FRONT RIGHT LOG, #6

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FRONT RIGHT LOG, #6
Fig. #14
Fig. #15
Fig. #13
CENTER TWIG, #8
RIGHT BASE LOG, #7
CENTER BASE CHUNK, #9

Propane Conversion
If the unit is to be used on propane,
convert as follows using the compo-
nents supplied with this replace:
Note:Factorysuppliedcomponentsmust
be used to ensure correct input.
Afterconversionconrmpropermanifold
pressure.
CAUTION
The gas supply and electrical power
must be shut off before proceeding
with the conversion.
Fig. # 17
Fig. # 18
Fig. # 16
WARNING
This conversion kit shall be
installed by a qualied
service agency in
accordance with the
manufacturer's instructions
and all applicable codes
and requirements of the
authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion or
production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete un-
til the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
1. Ensuretheburner,pilotandgas
supply are turned off, and the
appliance has cooled.
2. Remove the two screws securing the
manifold assembly to the burner.
 (Fig.#16)
3. Remove the manifold assembly from the
burner.(Fig.#17)
4. Witha½”wrenchremovethenaturalgas
orice and replace with propane orice
(1.9mm)(ourpart#5022.76)
 (Fig.#18)
5. Fullyopentheprimaryairshutter.
6. Reinstall the manifold assembly and
air deector.
MAINBURNER(1.90mm)
ORIFICE(5022.76)
5056.42905D
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TC30_ng05D 270315-16

7. Witha7/16”wrenchloosenthepilothead
on the pilot assembly by a half-turn
 (Fig.#19)
Fig. #21
Fig. # 19
Fig. # 20
8. Slide the pilot adjustment band
over and ensure that the hole in
theoricebandisshowing.(Fig.
#20showsNGposition,
 Fig.#21showsLPposition)
For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.
NG Position (Fig#20)
LP Position (Fig #21)
ADDNAME
ADDDATE
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TC30_ng05D 270315-16
11
Minimum
rate screw
HOLE
9. Fill in the date and the name of the
person who performed the conversion in
the white area on the conversion label.
Peelofftheprotectivebackingandapply
the conversion label directly over the
gas specications on the rating label.

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TC30_ng05D 270315-16
1. Remove the plug from the manifold test
port. The plug is located between the
right side lintel and rebox side (bottom
port).(Fig.#22)
2. Thread the extension test tting into the
opentestport.(Fig.#23)
3. Attachapressuregaugeontothe
tting.
4. When testing is complete remove the
extension test tting and replace the
plug. Thread sealant will be required to
ensure a gas-tight connection.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
(For purpose of input adjustment)
Minimum 5.0" WC 12.5" WC
Maximum 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10.0" WC
Minimum 1.6" WC 6.4" WC
Note:To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Fig #22
Fig #23
Gas Pressure Check
SUPPLY MANIFOLD

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Fig. # 24
The air shutter on the burner tube controls the primary combustion air to the gas burner
andispresetatthefactoryfornaturalgasfuel.Someadjustmentmaybenecessaryto
obtaindesiredameandtoeliminatecarbondeposits.Evaluateameappearanceafter
thereplacehasreachedoperatingtemperature.SeeFig.#24forproperamepattern.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and /
or the ames are long, dark and stringy. The shutter may also be opened to enhance the
EmberMaterialglowandlessentheameheight.
Caution: Burner area may be hot!
Turn off the replace and allow the unit to cool before proceeding.
Caution: Proper air shutter setting is a
must.
Theameshouldbejustorangeand“lazy”.
ItshouldNEVERbesettocreatesootingon
internal parts and glass.
Flame Adjustment
To Adjust:
1. Open and remove window frame and set
aside. See "Window Frame Removal"
section found in the Installation and
Operating Instructions manual.
2. Remove the log set and set aside.
3. Loosen the screw in the Primary
AirShutter.
4. Rotate the shutter to increase or decrease
theamountofprimaryair.Fullyclosedfor
natural gas and fully open for propane
gas.
5. Reassemble in reverse order.
Fig. # 25
PRIMARY AIR SHUTTER

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TC30_ng05D 270315-16
Replacement Parts
ITEM.......DESCRIPTION................................................... PART NO.
#1..........TC30.NG05 BURNER ASSEMBLY .... TC30.NG05D
#2..........HEARTWOOD LOG SET......................5094.302318
#3..........ORIFICE, NATURAL GAS (#32)...............5021.332A
ITEM.......DESCRIPTION.....................................................PART NO.
#4..........PILOT ASSEMBLY.............................TCRP.5005025
#5..........MAIN SUPPLY TUBE (FLEX) ............. ........5019.223
#1.... BURNER ASSEMBLY
 1a GRATE
1b BURNERINSULATION
1c BURNERTRAYSUPPORTSHIELD
1d PILOTSHIELD
1e TC36.NG01BURNERWELD
1f MANIFOLD
1g 1/2PIPETO1/2TUBECONNECTION
1h PILOTBRACKET
KIT CONTENTS:
#2.... 9 PCS HEARTWOODLOG SET
  EMBERMATERIAL(Notshown)
1 BASELOG
2 LEFTCENTERLOG
3 LEFTFRONTLOG
4 LOGWITHHOLE
5 RIGHTCENTERLOG
6 FRONTRIGHTLOG
 7 RIGHTBASELOG
 8 CENTERTWIG
 9 CENTERBASECHUNK
#3.... ORIFICE, NATURAL GAS (#32)
#4.... PILOT ASSEMBLY, CONVERTIBLE
(INCLUDING TUBE)
#5.... MAIN SUPPLY TUBE (FLEX)
#6.... PROPANE CONVERSION KIT (Not shown)
(WHENORDERING,INCLUDEPARTNUMBERWITHDESCRIPTION)
1
2
3
4
7
5
6
8
9
#1
#2 #3
#4
#5
1a
1b
1e
1d
1f
1h
1c 1g

5056.42905D
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