TR Equipment TR 3200 User manual

Head ofce
TR Equipment AB, Sweden
Phone: [phone]
[e-mail]
www.trequipment.com
Group Subsidiaries
TR Group Inc, US, Phone: [phone]
TR Equipment Ltd, UK, Phone: [phone]
TRanspoRehaMed GmbH, Germany, Phone: [phone]
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
TR reserves the right to make
design changes and/or
improvements without notice.
Registered at Medical Products
Agency, Sweden,
as a MD Class 1 product,
MDD 93/42EEC.
2018-01-01
Service manual
Always study this manual carefully before operating the
Shower Trolley.
Operating instructions and recommended maintenance
procedures are explained in the following pages.
If you have any questions regarding the operation or
maintenance of your Shower Trolley and cannot nd the an-
swer in this manual, please contact us.
Only qualied staff who are trained and certied and who
can understand all operating and safety procedures may
operate and service this equipment.
The Trolley is designed for years of trouble free operation, with
proper use and maintenance.

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
2
Table of Contents
Spare Part Lists 3
TR 3200 with onboard batteries 4
TR 3200-R with removable battery 8
Service Instructions main parts 11
How to replace the castors with brake 11
How to replace the castors with straight steering 12
How to replace the lifting columns 13
How to replace the stretcher 15
How to replace the side rails 17
Service instructions onboard battery box 18
How to replace the control box 18
How to replace the batteries 20
How to replace the circuit board 22
How to replace the magnetic charger connector and cover 24
How to replace the fuse and fuse cabling 26
Wiring diagram 27
Service instructions removable battery 28
How to replace the control box 28
How to replace the removable battery 29
How to replace the hand control 30
Control box connection guide 31
Service Instructions Routine Maintenance 32
Calibrate/initialize the lifting columns 32
Before every use 33
Daily maintenance 33
Weekly maintenance 33
Monthly maintenance 34
Annual maintenance 34
Every 5 year maintenance 34
Check list annual maintenance 35
Cleaning instructions 38

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
3
Spare parts list - TR 3200

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
4
3
1
4
5
6
10
11
9
13
14
15
16
17
18
12
2
Spare parts TR 3200 / TR 3200-L, onboard batteries
7
8

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
5
Spare parts TR 3200 / TR 3200-L, onboard batteries
29
27
22
21
28
20
24
25
26
23
33
37
32
31
36
35
34
19
30

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
6
Position Art No Description
1 7333480-04 Mattress Blue 1950x640mm
1 7333500 Mattress Blue model -L 2150x740mm
2 7419488-04 Pillow Blue (standard)
2 7418363-02 Wedge pillow 15°Blue (option)
3 829392 Drainage
4 829391 Drainplug
5 820818-4224 Drainage hose 1m
5 820818-4224-25 Drainage hose 2,5m (option)
6 851020 Plastic holder for drainage hose
7 3233208 Stretcher (exkl. side rails)
7 3233479 Stretcher model -L (exkl. side rails)
8 850721 End plug
9 3133190-08 Side rail L=1918mm
9 3133190-07 Side rail model -L L=2118mm
10 7333217 PVC plate 1935mm
10 7333474 PVC plate 1 for model -L 1262*780mm
10 7333474-02 PVC plate 2 for model -L 872*780mm
11 851895-02 Lifting column
12 3233204 Chassi
13 851899 Hand control
14 851760 Castor with brake, with Grey lever
15 851761 Castor with straight steering, with Black lever
16 850284 End Plug
17 3433357-02 Castor plate for castor with brake
18 3433357 Castor plate for castor with Straight steering
19 200115 Plastic enclosure incl. internal parts (exkl. control box & metal plate)
20 0530006 Fuse 15A
21 819312 Contact block
22 819310 Emergeny stop
23 7429679 Cabling incl. fuse holder
24 3330022 Battery mounting plate
25 819030 12V Battery, 2pcs required
26 819354 Circuit board
27 819171 Ventilation plug
When ordering spare parts please specify model and serial number, see label on the shower trolley.
Spare parts TR 3200 / TR 3200-L, onboard batteries

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
7
When ordering spare parts please specify model and serial number, see label on the shower trolley.
Position Art No Description
28 3430021 Mounting plate
29 851897-02 Control box 851897-02
30 3333563 Metal Lid
31 819148 Charger inlet connection
32 819150 Charger inlet cover
33 0541226 Battery charger 110-240V (Incl. pos 37, charger connector)
34 819140 EU Plug for battery charger
35 819142 UK Plug for battery charger
36 819141 US Plug for battery charger
37 819149 Charger connector
Spare parts TR 3200 / TR 3200-L, onboard batteries

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
8
Spare parts TR 3200-R / TR 3200-LR, removable batteries
17
18
15
16
14
9
11
10
1
12
13
6
5
2
4
3
7
8

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
9
Spare parts TR 3200-R / TR 3200-LR, removable batteries
19
20
21
24
23
25
26
22

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
10
Position Art No Description
1 7333480-04 Mattress Blue 1950x640mm
1 7333500 Mattress Blue model -L 2150x740mm
2 7419488-04 Pillow Blue (standard)
2 7418363-02 Wedge pillow 15° Blue (option)
3 829392 Drainage
4 829391 Drainplug
5 820818-4224 Drainage hose 1m
5 820818-4224-25 Drainage hose 2,5m
6 851020 Plastic holder for drainage hose
7 3233208 Stretcher (exkl. side rails)
7 3233479 Stretcher model -L (exkl. side rails)
8 850721 End plug stretcher
9 3133190-08 Side rail 1918mm
9 3133190-07 Side rail model -L 2118mm
10 7333217 PVC plate 1935x680mm
10 7333474 PVC plate 1 for model -L 1262*780mm
10 7333474-02 PVC plate 2 for model -L 872*780mm
11 851895-02 Lifting column
12 3233204 Chassi
13 851899 Hand control
14 851760 Castor with brake, with Grey lever
15 851761 Castor with straight steering, with Black lever
16 850284 Chassi End Plug
17 3433357-02 Castor plate for castor with brake
18 3433357 Castor plate for castor with Straight steering
19 200110 12V Removable battery incl. bracket
20 3333256 Mounting plate
21 850244 Bearing bracket (2pcs required)
22 851897-02 Control box
23 0521197 EU Battery charger 110-240V
24 0521199 UK Battery charger 110-240V
25 0521198 US - Japan Battery charger 110-240V
26 3232622 External wall bracket
Spare parts TR 3200-R / TR 3200-LR, removable batteries
When ordering spare parts please specify model and serial number, see label on the shower trolley.

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
11
1. Remove the protective cap
by turning it counter clock-
wise with a screwdriver.
2. Unscrew the bolt and
remove the castor.
Important:
Before replacing castor/castors on the shower trolley, remove mattress
and plastic plate. Carefully, lay the shower trolley down and make sure
that chassis, stretcher and siderails are well protected from possible
damages.
3. If necessary, carefully
clean the threads from
Loctite with an M10 tap.
4. Insert the bolt and washer
through the castor body.
6. Fasten the bolt.
7. Assemble the cap by
pressing it and turn it
clockwise with a screwdriver.
5. Place the castor plate
between castor and chassis.
Note the position of the angle
on the plate.
Note:
When replacing castors we recommend to also replace the
bolt and washer. If the bolt is re-used, Loctite must be
applied to the bolt.
Bolt M10, Part.no:
831051-0070D
Washer M10, Part.no:
842011-0105
How to replace the castors with brake
Service instructions Main parts

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
12
Important:
Before replacing castor/castors on the shower trolley, remove mattress
and plastic plate. Carefully, lay the shower trolley down and make sure
that chassis, stretcher and siderails are well protected from possible
damages.
1. Remove the protective cap
by turning it counter clock-
wise with a screwdriver.
2. Unscrew the bolt and
remove the castor.
3. If necessary, carefully
clean the threads from
Loctite with an M10 tap.
7. Insert the bolt and washer
through the castor body.
9. Fasten the bolt.
4. Place the straight steering
plate onto the chassis. Note
the position of the angle on
the plate and the pins.
5. Adjust the straight
steering by pressing
the black lever until it
clicks into position.
6. Rotate the disc on
the castor body until it
clicks into position.
8. The black lever on the straight
steering castors shall point inwards
(both left and right castor) when the
castor is fastened. This will be the
position when the straight steering
mechanism engages in use.
10. Assemble the cap by
pressing it and turn it
clockwise with a screwdriver.
How to replace the castors with straight steering
Service instructions Main parts

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
13
Important:
Before replacing lifting columns/columns, position and lock castor
brakes and straight steering castors. Remove mattress and plastic plate.
1. Loosen the stretcher
by unscrewing the four
M10x12D bolts.
2. Cut the plastic stripes and
loosen the cables connected to
the actuator.
3. Disconnect the ac-
tuator cable/cables and
remove the stretcher.
4. Remove the four
M8x30 bolts attached
to the lifting column and
remove the bracket with
the dampers.
5. Turn the chassi around
and remove the four
M8x30D bolts that´s
attached to the column
from under neath.
6. Place the lifting
column upside down.
Note the position of the
cables
Note:
When replacing lifting columns we recommend to also replace the bolts.
If the bolts are re-used, Loctite must be applied to the bolts.
Bolt M10x12D (stretcher)
Part.no:
833121-0012D
Bolt M8x30D (actuators)
Part.no:
834680-8030D
How to replace the castors with brake
Service instructions Main parts

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
14
Important:
Before replacing lifting columns/columns, position and lock castor
brakes and straight steering castors. Remove mattress and plastic plate.
7. Fasten the actuators
from underneath with four
bolts.
8. Turn the chassis around
and fasten the columns
with four M8x30 bolts
ontop.
10. Fasten the stretcher
with the four M10x12D
bolts.
9. Put the stretcher back
onto the chassis.
11. Connect the actuator
cable with the cable from
the controlbox.
12. Fasten the cables
with plastic stripes again
and the put plastic plate
and mattress back on the
stretcher.
Note:
When replacing lifting columns we recommend to also replace the bolts.
If the bolts are re-used, Loctite must be applied to the bolts.
Bolt M10x12D (stretcher)
Part.no:
833121-0012D
Bolt M8x30DL (actuators)
Part.no:
834680-8030D
When a lifting column has been replaced an initialization/calibration must be done. See table of contents for instructions.
How to replace the lifting columns
Service instructions Main parts

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
15
Important:
Before replacing stretcher, position and lock castor brakes and straight
steering castors. Remove mattress and plastic plate.
1. Unscrew the four M10x12
bolts holding the stretcher.
3. Disconnect the actuator
cables.
2. Cut off the plastic stripes to
loosen the cables connected to
the actuator.
4. Unscrew the lid for the
battery box.
5.Unscrew the plate
holding the battery box.
6. Put the new stretcher onto
the shower trolley.
7. Fasten the stretcher with
the four M10x12 bolts.
How to replace the stretcher
Service instructions Main parts

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
16
11. Fasten the lid to the
battery box With four
M5x12D screws.
10. Fasten the cables with
plastic stripes again and the
put plastic plate and mat-
tress back on the stretcher.
9. Connect the actuator
cables.
8. Fasten the plate and
battery box with the four
M5x12D screws.
Important:
Before replacing stretcher, position and lock castor brakes and straight
steering castors. Remove mattress and plastic plate.
Note:
When replacing the stretcher we recommend to also replace bolt and screws.
If the bolts and screws are re-used, Loctite must be ap- plied to the bolts.
Bolt M10x12D (stretcher)
Part.no:
833121-0012D
Screw M5x12D (Plate & Lid)
Part.no:
834680-5012D
12. Put the plastic plate
and mattress back onto
the shower trolley.
When a lifting column has been disconnected, an initialization/calibration must be done.
See table of contents for instructions.
How to replace the stretcher
Service instructions Main parts

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
17
Important:
Before replacing side rails, position and lock castor brakes and straight
steering castors. Remove the mattress.
Tighten the M6x20 screw and M6 locking nut 50% only. It must be possible to raise
and lower the side rails.
3. Insert screw and nut according to the picture.
Screw
Nut
Screw
Nut
2. Put the side rail ends over the support plate
on the stretcher.
1. Unscrew the screws holding the side rails..
4. 5. 6.
How to replace the side rails
Service instructions Main parts

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
18
Important:
Before replacing the control box:
- Position and lock castor brakes and straight
steering castors.
- Remove mattress and plastic plate.
- Press the emergency stop to cut the power.
The emergency stop shall be activated until
the new control box is installed.
5. Disconnect the lifting
column- and hand control
cables and cut the cable
ties.
1. Unscrew the four
M5x12D screws to re-
move the metal lid on the
stretcher.
2. Unscrew and remove
the plastic lid on the
battery box.
3. Pull up the circuit board,
loosen and remove leads 5
& 6.
4. Pull out the connector
cover with your nger.
How to replace the control box
Service instructions Onboard batteries

Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
19
6. Press the lever behind the control box and push
the control box to the right.
How to replace the control box
7. Pull out the cable from the
enclosure.
Service instructions Onboard batteries
8. Connect the control box according to the wiring diagram.
9. When the control box is connected to the circuit board,
release the emergency stop by turning it clockwise.
A “click” shall be heard from the control box.

Hygiene Equipment
Designed for People
TR 3200
Shower trolley
Hygiene Equipment
Designed for People
20
How to replace the batteries
1. Unscrew the four M5x12D
screws to remove the metal
lid on the stretcher.
Important:
Before replacing the onboard batteries:
- Position and lock castor brakes and straight steering castors.
- Remove mattress and plastic plate.
- Press the Emergency stop button to cut the power to the circuit board.
The button must be pressed until the batteries are replaced and
plugged in.
2. Unscrew the plastic lid
on the battery box.
3. Disconnect + and - leads
from the circuit board to
the battery and also + and -
leads from the fuse holder.
4. Unscrew the bracket hold-
ing the batteries. Remove
the bracket and batteries.
5. Insert the new batteries in
the plastic enclosure.
6. Place the bracket on the
batteries and fasten it.
Service instructions Onboard batteries