TrailFX FX3006 User manual

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Page 1of 5 Rev 012219
PARTS LIST:
Qty
Part Description
Qty
Part Description
1
Replacement Bumper
2
Towing Hooks
4
5x20mm Phillips Screws
8
5x15x1.2mm Flat Washers
4
5mm Lock Washers
4
5mm Hex Nuts
8
12x37x3mm Flat Washers
2
12x40mm Hex Bolts
8
12mm Hex Nuts
8
12mm Lock Washers
8
12x24x2.5mm Flat Washers
2
12x130mm Half Thread Hex Bolts
4
12x60mm Hex Bolts
Replacement Front Bumper
Part No. FX3006
Fits: 2003-2007 Chevrolet Silverado 1500HD/2500LD
ASSISTANCE IS RECOMMENDED.
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
DO NOT OVER TORQUE.STANDARD OPERATING LOAD FOR TIGHTEN
BODY MOUNT NUTS & BOLTS VARIES FROM
45
TO
65
FOOT POUND.
60-180 min
[e-mail]
1 866 638 4870
POLISHED STAINLESS STEEL –LIMITED LIFETIME
POWDER COATED BLACK –3 YEARS
Cutting Not
Required
Drilling Not
Required

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Page 2of 5 Rev 012219
INSTALLATION PROCEDURE
BUMPER IS HEAVY, ASSISTANCE IS HIGHLY RECOMMENDED TO AVOID POSSIBLE INJURY OR
DAMAGE TO THE VEHICLE.
Vehicle Preparation
1. Disconnect factory fog lamp connectors (if applicable), zip tie harness to frame.
2. Remove fasteners holding OEM bumper to chassis using a 15mm wrench. Fasteners may be accessed from the sides
underneath and through the slots in the OEM bumper (Fig 1A & 1B).
3. Loosen fastener and swing outer bumper support tube down to allow the OEM bumper to come off the front.’
4. Remove dart clips, and bolt (passenger side only) connecting inner fender to body (Fig 2).
5. Remove OEM bumper.
6. Remove factory tow hook assemblies by removing 3 bolts (each). Set bolts aside as they will be reused.
Fig 1A
Fig 1B
Fig 2

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Page 3of 5 Rev 012219
Bumper Installation
1. Remove the fog light from the vehicle. Use the OEM screws and nut plates to fasten the fog light to the bumper (Fig 3).
2. Attach the license plate to the Replacement Bumper (Fig 4). Fasten the license plate with the hardware.
3. Fasten the provided Towing Hooks to thg Bumper with the hardware (Fig 5A & 5B & 5C).
Fig 3
Fig 4
(1)5mm Lock Washers
(1)5×15×1.2mm Flat Washer
(1)5mm Hex Nut
(1)5×15×1.2mm Flat Washer
(1) 5×20 Phillips Screw
Fig 5A
(2)12×60mm Hex Bolts
(4)12×24×2.5mm Flat Washer
(2)12mm Lock Washer
(2)12mm Hex Nut

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Page 4of 5 Rev 012219
4. Attach the Bumper to the frame. Fasten the Bumper with the hardware (Fig 6A & 6B).
5. Reinstall the factory wiring harness to the fog light.
6. Level and adjust the bumper, make sure that all hardware is secure and tight.
7. Installation is finished, pick up all tools.
Fig 5B
Fig 5C
Fig 6A
(1)12×40mm Hex Bolt
(2)12×37×3mm Flat Washers
(1)12mm Lock Washer
(1)12mm Hex Nut
(1)12×130mm Hex Bolt
(2)12×37×3mm Flat Washers
(1)12mm Lock Washer
(1)12mm Hex Nut
Fig 6B

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Page 5of 5 Rev 012219
FAQ’s
1. Hardware’s are not of correct size.
In GMC / Chevrolet truck model 2006 & up, customer needs to reuse the factory body bolts to install the bracket. If your vehicle is not
GMC / Chevrolet 2006 & up, ensure that holes are not partially covered with any plastic grommet or rust? If it is, remove the plastic
grommet & rust from the thread holes & re-try the installation.
2. Mounting Bracket are not getting Installed properly.
In some cases Illustration images shown in Installation manual may not be the exactly same as per actual vehicle images ,also if Driver /
Passenger side mounting brackets are very identical in the design, suggest referring Parts Identification guide to avoid fitment issue.
3. Products are thumping / rattling after installation.
Ensure that all required mounting brackets / hardware’s are installed & tighten correctly. Suggest using white lithium / regular grease
between the metal to metal contact surfaces.
4. Side Bar is not aligning with vehicle / Step Pads are not aligning with vehicle doors.
Side bar may be interchanged or mounting brackets are not installed at the correct position in the vehicle. Refer Parts identification guide.
5. Missing / Excess Hardware.
Recheck hardware count as per the part list.
6. Product not installing properly.
Ensure make model year, cab length and bed size of your vehicle is listed in the application. All installation steps are followed correctly.
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PRODUCT CARE
Periodically check the product to ensure all fasteners are tight and components are intact.
Regular waxing is recommended to protect the finish of the product.
Use ONLY Non-Abrasive automotive wax. Use of any soap, polish or wax that contains an abrasive is detrimental and can scratch the
finish leading to corrosion.
Aluminum polish may be used to polish small scratches and scuffs for Stainless Steel finish.
Mild soap may be used to clean the product for both Stainless Steel and Black finish.
Keystone Automotive Operations Inc. (KAO) warrants this product to be free of defects in material and workmanship at the time of purchase by the
original retail consumer. KAO disclaims any other warranties, express or implied, including the warranty of fitness for a particular purpose or an
intended use. If the product is found to be defective, KAO may replace or repair the product at our option, when the product is returned prepaid,
with proof of purchase. Alteration to, improper installation, or misuse of this product voids the warranty. KAO’s liability is limited to repair or
replacement of products found to be defective, and specifically excludes liability for any incidental or consequential loss or damage.