TrailFX FX3002 User manual

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Page 1of 5 Rev 031518
PARTS LIST:
Qty
Part Description
Qty
Part Description
1
Replacement Bumper
2
Towing Hooks
4
5x20mm Phillips Screws
8
5x15x1.2mm Flat Washers
4
5mm Lock Washers
4
5mm Hex Nuts
4
12x40mm Hex Bolts
8
12x24x2.5mm Flat Washers
8
12mm Lock Washers
8
12mm Hex Nuts
4
12x60mm Hex Bolts
8
12x37x3mm Flat Washers
Replacement Front Bumper
Part No. FX3002
Fits: 2005-2007 Ford Super Duty
ASSISTANCE IS RECOMMENDED.
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT.
READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
DO NOT OVER TORQUE.STANDARD OPERATING LOAD FOR TIGHTEN
BODY MOUNT NUTS & BOLTS VARIES FROM
45
TO
65
FOOT POUND.
60-180 min
[e-mail]
1 866 638 4870
POLISHED STAINLESS STEEL –LIMITED LIFETIME
POWDER COATED BLACK –3 YEARS
Cutting Not
Required
Drilling Not
Required

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Page 2of 5 Rev 031518
INSTALLATION PROCEDURE
BUMPER IS HEAVY, ASSISTANCE IS HIGHLY RECOMMENDED TO AVOID POSSIBLE INJURY OR
DAMAGE TO THE VEHICLE.
Vehicle Preparation
1. Disconnect factory fog lamp connectors, zip tie harness to frame.
2. Remove fasteners holding OEM bumper to chassis (Fig 1).
3. Remove factory bumper assembly (Fig 2).
Bumper Installation
1. Remove the fog light from the vehicle. Use the OEM screws and nut plates to fasten the fog light to the bumper (Fig 3).
Fig 3
Fig 1
Fig 2

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Page 3of 5 Rev 031518
2. Attach the license plate to the Replacement Bumper (Fig 4). Fasten the license plate with the hardware.
3. Fasten the provided Towing Hooks to thg Bumper with the hardware (Fig 5).
Fig 5
(2)12×60mm Hex Bolts
(4)12×24×2.5mm Flat Washer
(2)12mm Lock Washer
(2)12mm Hex Nut
(2)12×60mm Hex Bolts
(4)12×24×2.5mm Flat Washer
(2)12mm Lock Washer
(2)12mm Hex Nut
(1)5mm Lock Washers
(1)5×15×1.2mm Flat Washer
(1)5mm Hex Nut
(1)5×15×1.2mm Flat Washer
(1) 5×20 Phillips Screw
Fig 4

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Page 4of 5 Rev 031518
4. Attach the Bumper to the frame. Fasten the Bumper with the hardware (Fig 6).
5. Reinstall the factory wiring harness to the fog light.
6. Level and adjust the bumper, make sure that all hardware is secure and tight.
7. Installation is finished, pick up all tools.
Fig 6
(2)12×40mm Hex Bolts
(4)12×37×3mm Flat Washers
(2)12mm Lock Washers
(2)12mm Hex Nuts

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Page 5of 5 Rev 031518
FAQ’s
1. Hardware’s are not of correct size.
In GMC / Chevrolet truck model 2006 & up, customer needs to reuse the factory body bolts to install the bracket. If your vehicle is not GMC
/ Chevrolet 2006 & up, ensure that holes are not partially covered with any plastic grommet or rust? If it is, remove the plastic grommet &
rust from the thread holes & re-try the installation.
2. Mounting Bracket are not getting Installed properly.
In some cases Illustration images shown in Installation manual may not be the exactly same as per actual vehicle images ,also if Driver /
Passenger side mounting brackets are very identical in the design, suggest referring Parts Identification guide to avoid fitment issue.
3. Products are thumping / rattling after installation.
Ensure that all required mounting brackets / hardware’s are installed & tighten correctly. Suggest using white lithium / regulargreasebetween
the metal to metal contact surfaces.
4. Side Bar is not aligning with vehicle / Step Pads are not aligning with vehicle doors.
Side bar may be interchanged or mounting brackets are not installed at the correct position in the vehicle. Refer Parts identification guide.
5. Missing / Excess Hardware.
Recheck hardware count as per the part list.
6. Product not installing properly.
Ensure make model year, cab length and bed size of your vehicle is listed in the application. All installation steps are followed correctly.
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Keystone Automotive Operations Inc. (KAO) warrants this product to be free of defects in material and workmanship at the time of purchase by the
original retail consumer. KAO disclaims any other warranties, express or implied, including the warranty of fitness for a particular purpose or an
intended use. If the product is found to be defective, KAO may replace or repair the product at our option, when the product is returned prepaid, with
proof of purchase. Alteration to, improper installation, or misuse of this product voids the warranty. KAO’s liability is limited to repair or replacement
of products found to be defective, and specifically excludes liability for any incidental or consequential loss or damage.
PRODUCT CARE
Periodically check the product to ensure all fasteners are tight and components are intact.
Regular waxing is recommended to protect the finish of the product.
Use ONLY Non-Abrasive automotive wax. Use of any soap, polish or wax that contains an abrasive is detrimental and can scratch the
finish leading to corrosion.
Aluminum polish may be used to polish small scratches and scuffs for Stainless Steel finish.
Mild soap may be used to clean the product for both Stainless Steel and Black finish.