Trane TurboTorch User manual

TurboTorch®
RSP-PRC023-ENJune 2003
Cutting and Brazing Tools

© 2003 American Standard Inc. All rights reserved. RSP-PRC023-EN

3RSP-PRC023-EN
Contents
Air Acetylene
Propane and Mapp®
Oxygen Acetylene
Regulators and Kits
TurboTotes®
Turbo Cylinders and Tanks
Accessories
Plasma Cutting Systems
Oxy/Fuel Kits Cutting Welding and Brazing
Hand Torches and Purging Kits
Cross Reference
ServiceFirst Item No. to Manufacturer No.
Manufacturer No. to ServiceFirst Item No.
4
9
15
18
19
20
21
22
23
24
25
25
26

RSP-PRC023-EN4
Air Acetylene
Swirl Air Acetylene Kits
KIT08306
X-5B Kit (0386-0338)
Flexible lighter-duty kit.
Components:
• AR-B (CGA 520) Regulator
• G-4 Handle
• A-5 Tip
• AH-12 Hose
• Soft solders to 1-1/2 in. (40 mm)
• Silver brazes to 3/4 in. (20 mm)
• “B” Tank connection
• Instruction manual
KIT08307
X-6MC Kit (0386-0339)
All-purpose kit for work using “MC”
tank.
Components:
• AR-MC (CGA 200) Regulator
• G-4 Handle
• AH-12 Hose
• A-3 Tip
• A-8 Tip
• Soft solders to 2 in. (50 mm)
• Silver brazes to 1 in. (30 mm)
• “MC” Tank connection
• Instruction manual
KIT08348
X-3B Kit (0386-0335)
Flexible kit brazes light and medium
gauge steel.
Components:
• AR-B (CGA 520) Regulator
• G-4 Handle
• AH-12 Hose
• A-3 Tip
• A-11 Tip
• Soft solders to 3 in. (75 mm)
• Silver brazes to 1-5/8 in. (40 mm)
• “B” Tank connection
• Instruction manual
KIT08349
X-4B Kit (0386-0336)
Higher capacity kit brazes medium and
heavy gauge steel.
Components:
• AR-B (CGA 520) Regulator
• G-4 Handle
• AH-12 Hose
• A-5 Tip
• A-14 Tip
• Soft solders to 3-1/2 in. (90 mm)
• Silver brazes to 2 in. (50 mm)
• “B” Tank connection
• Instruction manual

5RSP-PRC023-EN
Air Acetylene
Swirl Air Acetylene Kits
KIT08339
PL-12ADLX-B (0386-0836)
Components:
• AR-B (CGA-520) Regulator
• G4 Handle
• AH-12 Hose
• PL-12A Tip
• Soft solders to 3-1/2 in. (90 mm)
• Silver brazes to 2 in. (50 mm)
• “B” Tank connections
• Instruction manual
KIT08338
PL-5ADLX-MC KIT (0386-0832)
Components:
• AR-MC (CGA-200) Regulator
• G4 Handle
• AH-12 Hose
• PL-5A Tip
• Soft solders to 1-1/2 in. (40 mm)
• Silver brazes to 3/4 in. (20 mm)
• “MC” Tank connections
• Instruction manual
KIT08308
PL-5ADLX-B Kit (0386-0833)
(Not Shown) “B” Tank connection
KIT08309
PL-8ADLX-MC Kit (0386-0834)
Components:
• AR-MC (CGA-200) Regulator
• G4 Handle
• AH-12 Hose
• PL-8A Tip
• Soft solders to 2 in. (50 mm)
• Silver brazes to 1 in. (30 mm)
• “MC” Tank connections
• Instruction manual
KIT08351
PL-8ADLX-B Kit (0386-0835)
(Not Shown) “B” Tank connection
KIT08342
PLF-5A-DLX-B (0386-0865)
KIT08343
PLF-8A-DLX-MC (0386-0866)
(Not Shown)
KIT08344
PLF-8A-DLX-B (0386-0867)
(Not Shown)

RSP-PRC023-EN6
Air Acetylene
Swirl Air Acetylene Tips
TIP00131
A-2 (0386-0100)
TIP00142
A-3 (0386-0101)
TIP00143
A-5 (0386-0102)
TIP00144
A-8 (0386-0103)
TIP00145
A-11 (0386-0104) TIP00146
A-14 (0386-0105)
TIP00132
A-32 (0386-0106)
Tip Size Gas Flow Copper Tubing Size Capacity Replacement
ServiceFirst @14 PSI (0.9 BAR) Soft Solder Silver Braze Orifice
Item No. Mfg. No. In. mm Ft3/Hr M3/Hr In. mm In. mm Model
TIP00131 A-2 1/84.8 2.0 .17 1/8–1/23–15 1/8–1/43–10 OR-A2
TIP00142 A-3 3/16 6.4 3.6 .31 1/4–1 10–25 1/8–1/23–12 OR-A3
TIP00143 A-5 1/47.9 5.7 .48 3/4–11/220–40 1/4–3/410–20 OR-A5
TIP00144 A-8 5/16 9.5 8.3 .71 1–2 25–50 1/2–1 15–25 OR-A8
TIP00145 A-11 7/16 11.1 11.0 .94 11/2–3 40–75 7/8–15/820–40 OR-A11
TIP00146 A-14 1/212.7 14.5 1.23 2–31/250–90 1–2 30–50 OR-A14
TIP00132 A-32* 3/419.0 33.2 2.82 4–6 100–150 11/2–4 40–100 OR-A32
*Use with large tank only. NOTE: For air conditioning, add 1/8 in. for type “L” tubing.

7RSP-PRC023-EN
Air Acetylene
Swirl Air Acetylene Tips
TIP00147
PL-3A (0386-0874)
TIP00148
PL-5A (0386-0818)
TIP00149
PL-8A (0386-0819)
TIP00150
PL-12A (0386-0820)
Tip Size Gas Flow Copper Tubing Size Capacity Replacement Replacement
ServiceFirst @14 PSI (0.9 BAR) Soft Solder Silver Braze Orifice Tip
Item No. Mfg. No. in. mm SCFH m3/Hr in. mm in. mm Model Ends
TIP00147 PL-3A 1/45.0 3.6 .31 1/4–1 10–25 1/8–1/23–12 OR-A3 3A-TE
TIP00148 PL-5A 3/16 6.4 5 .42 3/4–11/220–40 1/4–3/410–20 OR-A8 5A-TE
TIP00149 PL-8A 5/16 7.9 7 .59 1–2 25–50 1/2–1 15–30 ORPL-8A 8A-TE
TIP00150 PL-12A 3/89.5 9 .76 2–4 50–90 1–2 25–50 OR-T-6 12A-TE
Note: For air conditioning, add 1/8 in. for type “L” tubing

RSP-PRC023-EN8
Swirl Air Acetylene Components
HDL00915
G-4 TurboTorch Handle (0386-0308)
Ergonomically designed handle with
valve and quick disconnect. Fits all
Proline and TurboTorch tips. “A” size
3/8 in.-24 hose connection.
Acetylene Regulators
REG00433 AR-B (0386-0725)
REG00440 AR-MC (0386-0726)
Brass construction, adjustable with
contents gauge. AR-B (CGA-520), fits
“B” tank and 3/8 in. 24-thread LH hose
nut. AR-MC (CGA-200) fits “MC” tank
and 3/8 in. 24-thread LH hose nut.
Now Includes
Gauge Guard
Air Acetylene

9RSP-PRC023-EN
Propane and Mapp®
Swirl Propane and Mapp®Kits
KIT08305
LP-1 Kit (0386-0247)
Components:
• R-LP Adjustable regulator, CGA-510
• H-4 Handle
• H-12 Hose
• T-4 Tip
• T-6 Tip
• Soft solders to 6 in. (150 mm)
• Silver brazes to 4 in. (100 mm)
• Instruction manual
KIT08340
PL-4TDLX KIT (0386-0838)
Components:
• RL-P Regulator, CGA-510
• H-4 Handle
• H-12 Hose
• PL-4T Tip
• Soft solders 1-1/2 in. (40 mm)
• Silver brazes 3/4 in. (20 mm)
• Instruction manual

RSP-PRC023-EN10
Propane and Mapp®
TIP00135
T-2 (0386-0150) TIP00136
T-3 (0386-0151)
TIP00133
T-4 (0386-0152)
TIP00134
T-5 (0386-0153)
TIP00137
T-6 (0386-0154)
TurboTorch Tips
Copper Tubing Size Capacity Copper Tubing Size Capacity
Tip Size Gas Flow Propane Gas Mapp®Gas Replacement
ServiceFirst @24 PSI @36 PSI Soft Solder Silver Braze Soft Solder Silver Braze Orifice
Item No. Mfg. No. in. mm lb/hr lb/hr in. mm in. mm in. mm in. mm Model
TIP00135 T-2 5/16 8.0 .14 .17 1/8–1/43–10 1/16–1/41–6 1/8–1/23–12 1/8–1/43–10 OR-A2
TIP00136 T-3 7/16 11.1 .20 .25 1/4–1 6–25 1/8–1/23–10 1/4–11/210–40 1/4–1/26–15 OR-T3
TIP00133 T-4 1/212.7 .39 .48 1/4–11/210–40 1/4–3/46–15 1/4–21/210–60 1/4–11/46–35 OR-A3
TIP00134 T-5 3/419.0 1.10 1.3 11/2–21/225–60 1/2–11/415–35 1–4 25–100 1/2–2 15–50 OR-A8
TIP00137 T-6 1 25.4 2.10 2.5 11/2–4 40–100 3/4–2 20–50 11/2–6 25–150 3/4–4 20–100 OR-T6
Swirl Propane and Mapp®Tips / Components

11RSP-PRC023-EN
Propane and Mapp®
Pro-Line Tips
Air Air Copper Tubing Size Capacity Copper Tubing Size Capacity
Tip Size Propane MAPP®Propane Gas MAPP®GAS Replacement
ServiceFirst @24 PSI @42 PSI Soft Solder Silver Braze Soft Solder Silver Braze Orifice Tip
Item No. Mfg. No. in. mm lb/hr lb/hr in. mm in. mm in. mm in. mm Model Ends
TIP00139 PL-4T 7/16 11.1 .52 .69 1/4–11/210–40 1/4–3/46–15 1/4–21/210–60 1/4–11/46–35 OR-PL4T 4T-TE
Soldering and brazing sizes based on propane. Capacity larger on MAPP®GAS.
TIP00139
PL-4T (0386-0822)
HDL00916
H-4 Handle
(0386-0300)
Ergonomically designed handle with
valve rear and quick disconnect. Fits all
Proline and TurboTorch tips. “B” size
9/16 in.-18 hose connections.
REG00439
R-LP Regulator
(0386-0705)
Brass regulator for use with MAPP®,
Propane, and other LPG fuel gas.
Adjustable to 60 psi. Fits standard POL
valve and 9/16 in.-18 LH hose nut. Not
for use with Acetylene. R-LP-993
Regulator for British 993 markets,
Part No. 0386-0328
Swirl Propane and Mapp®Tips / Components

RSP-PRC023-EN12
Propane and Mapp®
Hand Torches and Components
Propane and Mapp®Gases
TOL02011
STK-9 Kit (0386-0403)
Components:
• STK-R Pressure regulator CGA-600
• ST-3 Tip
• Easy-to-change orifice
• Swivels 360°
• Instruction manual
TOL02012
STK-99 Kit (0386-0851)
Components:
• STK-R Pressure regulator
CGA-600
• ST-33 Tip
• Easy-to-change orifice
• Swivels 360°
• Instruction manual

13RSP-PRC023-EN
Propane and Mapp®
Propane and Mapp®Hand Torches / Tips
TIP00140
ST-33 Self-Igniting Tip Assembly Only
(0386-0850)
• Fits existing STK-9 and STK-99 torches
TIP00138
ST-3 (0386-0171)
Copper Tubing Size Capacity with Mapp®Gas Replacement
ServiceFirst Soft Solder Silver Braze Orifice
Item No. Mfg. No. in. mm in. mm No.
TIP00138 ST-3 3/8–21/210–60 1/4–13/86–35 STOR-3

RSP-PRC023-EN14
Self-Lighting Torches and Kits Propane and Mapp®Gases
KIT08337
TS-1B Kit (0386-0230)
(Does not include gas)
Makes easy work of soldering in hard-to-
reach places. Soft solders up to 2-1/2 in.
(60 mm) and silver brazes up to 1-3/8 in.
(35 mm). Can be used with MAPP®or
Propane.
Components:
• ST-4 Tip
• TSH Handle
• TS-12, 12 ft (3.7 m) Hose assembly
• STK-R Regulator, CGA-600
• MT-1 MAPP®Tank
• TSR Tank rack with retainer
• Instruction manual
TOL02004
TP-10 Pencil Flame Propane Torch
(0386-0860)
• Solid brass construction for lasting
durability
• Flame-control valve for precise heat
adjustments
• May be used with any 14.1 oz propane
tank
• Great for light application jobs:
- Soldering
- Thawing frozen pipes
- Loosening rusty nuts and bolts
- Heating
- Light maintenance
Propane and Mapp®
TOL02013
TL-44 TurboLite®
Self-Lighting Torch (0386-1273)
• TurboTorch swirl combustion
technology gives you the best burn in a
self-lighting package.
• Flame tube swivels 180° for easy
positioning.
• MAPP®or Propane gas without
changing the orifice.
• Workplace-designed without exposed
wires.
• Trigger lock
• Performance equivalent to T-3 LP tip.
Features:
• Replaceable tip-end
• Easy to clean orifice
• Heavy-duty piezo ignitor
• Machined rotor
• Wide lighting range
Use with
• CGA 600, 1 lb MAPP® or Propane tanks.
Tank not included

15RSP-PRC023-EN
Oxygen-Acetylene
High Pressure Low Pressure Delivery
ServiceFirst Gauge Gauge Range
Item No. Mfg. No. Model No. psig kPa psig kPa psig kPa
REG00441 0386-0786 221-05FP Oxygen CGA-540 4000 28,000 100 700 4–80 28–570
Oxygen-Acetylene Cutting and Brazing Equipment
REG00441
221-05FP

RSP-PRC023-EN16
Oxygen-Acetylene
Cutting and Brazing Equipment
KIT08350
CWK-5 Kit (0386-0055)
Components:
• 221-05FP Oxygen regulator CGA-540
• 201-05FP Acetylene regulator CGA-200
• 103-01FP Handle
• 2-W-J and 4-W-J Nozzle with mixer
• Reverse flow check valves
• 252-03P 3/16 in. x 12-1/2 ft Twin hose
• 251-01P Goggle
• 141-01 Carrying case and instruction
booklet
KIT08336
110-01FP Kit (0386-0038)
Components:
• 221-05FP Oxygen regulator CGA-540
• 201-05FP Acetylene regulator CGA-200
• 101-01FP Handle with flash arrestors
• 151-01FP Cutting attachment
• 163-01P “B” to “A” Adapter
• 000-W-1, 0-W-1, and 2-W-1 Nozzles
• 0-3-101 Cutting tip
• 252-03P 3/16 in. A Size x 12-1/2 ft Twin
hose
• 251-01P Goggles, L-1 striker and
instruction booklet
• 141-01 Carrying case
KIT09131
111-01FP Kit (0386-0039)
Components:
• 221-05FP Oxygen regulator CGA-540
• 201-05FP Acetylene regulator CGA-200
• 101-01FP Handle with flash arrestors
• 151-01FP Cutting attachment
• 163-01P “B” to “A” Adapter
• 000-W-1, 0-W-1, and 2-W-1 Nozzles
• 0-3-101 Cutting tip
• 252-03P 3/16 in. A Size x 12-1/2 ft Twin
hose
• 251-01P Goggles, L-1 striker and
instruction booklet
• 160-01 Air/gas adapter
• A-5 Acetylene tip
• 141-01 Carrying case

17RSP-PRC023-EN
Oxygen-Acetylene
Oxy/Acetylene Specialty Tips and Accessories
TIP00152
VW-2
TIP00151
VW-1
Wrapper Tips
For complete distribution.
TIP00151
VW-1 (0386-0547)
Brazing capacity: 1/2 in. to 1 in.
TIP00152
VW-2 (0386-0548)
Brazing capacity: 5/8 in. to 1-1/8 in.
TOL02017
VMA-J-15 (0325-0109)
Multi-Flame Heating Nozzles
For heating, straightening, bending,
brazing. Spiral mixer provides optimum
flame characteristics.
For use with CWK Series handle.
Brazing capacity: 1/8 in. to 2-5/8 in.
TOL02016
VMA (0386-0544)
Multi-Flame Heating Tip
For maximum heating in a confined
area.
Brazing capacity: 1/4 in. to 1-3/4 in.
ADP01029
VM-J (0386-0554)
Mixer-Adapters
For TurboTorch oxy-acetylene handles.
Fits CWK kit handle
No. 103-01FP (Forward valve)

RSP-PRC023-EN18
Regulators and Kits
Nitrogen Purging Equipment and Accessories
ServiceFirst H. P. Gauge L. P. Gauge Delivery Range
Item No. Mfg. No. Model No. psig kPa psig kPa psig kPa
REG00442 0386-0813 245-02P Nitrogen CGA-580 4000 28,000 400 2800 0–250 0–1750
REG00434 0386-0814 245-03P Nitrogen CGA-580 4000 28,000 600 4200 0–500 0–3500
*Gauges scale = psig/kPa
TOL02021
TT-LP TurboTest Refrigerant Leak
Detector (0386-0443)
The TurboTest “Total LP” Leak Detector
fits standard TurboTorch MAPP®(MT-1)
or Propane (PT-1) tanks. The TurboTest
“Total LP” is compact, easy to use, and
capable of detecting leaks of 8 oz per
year. It’s made of brass construction
with a stainless-steel shield. Sniffer tube
swivels 360° for easy handling. Heavy
copper reactor plate (TT-R-LP) gives
extra-long life, yet is easily replaceable.
Rugged stainless-steel shroud will not
rust. Easy-to-clean orifice is easily
removed, reversed, and blown clean.
Steady, uniform swirl combustion flame.
Complete operating instructions are
included.
Purging Regulator (245-03P)
TurboTorch offers a nitrogen regulator
with easy-to-read 2 in. (51 mm) gauges.
Constructed of forged brass, designed
for testing and purging brazed joints.
This regulator is recommended by many
air-conditioning code organizations for
joint testing at commercial job sites.

19RSP-PRC023-EN
TurboTotes®
Tank Carriers and Totes
TOL02005
TT-150 (1421-0016)
Durable composite construction fits “B”
tank. Features include a hose rack for
storage while not in use and to help
protect the regulator from accidental
damage. A large handle keeps your tank
portable. Your spark lighter is close at
hand in its own holder accessory. “B”
tote can be changed from one tank to
another without special tools. A heavy
nylon belt can keep your outfit secure on
scaffolds or in the truck.
TOL02006
TT-B (1421-0034)
Heavy-duty steel construction fits “B”
tank. Storage for tips, hose, handle, and
striker.

RSP-PRC023-EN20
Turbo Cylinders and Tanks
CYL00201
AC-B (0916-0005)
• Type “B” Acetylene cylinder, 40 cu ft
capacity.
• CGA 520 Connection
TNK00878
T-10PS-MT (0916-0029)
• Tank with 10 lb capacity. Refillable with
Propane.
• CGA 510 POL Connection
• 17-1/2 in. (44 cm) high
• 8 in. (20 cm) O.D.
TNK00877
MT-1 (0916-0009)
• MAPP®Gas replacement tank for use
with TurboTorch dual-fuel hand
torches. Also use with TurboTorch
No. TT-LP leak detector.
• Contains 16 oz of MAPP®gas.
• CGA 600 Connection
• Non-refillable
TNK00876
PT-1 (0916-0004)
• Propane replacement tank for use with
all TurboTorch hand torches. Also for
use with TurboTorch No. TT-LP leak
detector.
• Contains 14.1 oz Propane.
• CGA 600 Connection
• Non-refillable
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