transnorm TS 1300 User manual

TS 1300
Indexing conveyor/short
track conveyor
Operating instructions

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Operating instructions: Indexing conveyor/short track conveyor TS 1300
Version 3.6ENG, 28.02.2019
Product Indexing conveyor/short track conveyor TS 1300
Manufacturer TRANSNORM SYSTEM GmbH
Förster Str. 2
D-31177 Harsum
Tel. [phone]
Fax [phone]
[email protected]
http://www.transnorm.com
Documentation Operating instructions - TRANSLATION -
Version 3.6 ENG, 28.02.2019
Subject to modifications. All rights reserved by TRANSNORM SYSTEM
GmbH. Reprint and duplications only with written approval.
Revision V 2.0 Initial version
V 3.0 Completely revised
V 3.1 Maintenance and repair revised
V 3.2 Remaining risks and safety instructions revised
V 3.3 Introduction revised
V 3.4 Safety instructions added; protective devices revised
V 3.5 Disassembling/assembling bottom cover and performance level
added
V 3.6 Maintenance schedule revised

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Contents
Applicable documents................................................................................................................ 5
EC Declaration of Incorporation ........................................................................................................... 5
Introduction .................................................................................................................................... 7
Purpose of the document ..................................................................................................................... 7
Validity ............................................................................................................................................ 7
Illustrations ..................................................................................................................................... 7
Using the instructions ........................................................................................................................... 8
Safety instructions ................................................................................................................................ 9
Copyright Protection ........................................................................................................................... 10
Service................................................................................................................................................ 10
Warranty ............................................................................................................................................. 11
Safety............................................................................................................................................... 13
............................................................................................................................................................ 13
Intended use................................................................................................................................. 13
Non-permitted operating conditions ............................................................................................. 14
Responsibilities of the operating company/integrator................................................................... 14
Personnel qualification ....................................................................................................................... 17
Remaining risks regarding the machine ............................................................................................. 18
Remaining risks for operating personnel...................................................................................... 18
Remaining risks for technical personnel....................................................................................... 19
Protective devices...................................................................................................................... 23
Protective devices on the machine..................................................................................................... 24
Description.................................................................................................................................... 25
Technical description .......................................................................................................................... 25
Main dimensions................................................................................................................................. 26
Technical data..................................................................................................................................... 27
Required performance level (PLr) ...................................................................................................... 29
Areas of the machine.......................................................................................................................... 30
Parts of the machine........................................................................................................................... 31
Transportation and installation............................................................................................. 33
Delivery of the machine ...................................................................................................................... 33
Unpacking the machine................................................................................................................ 33
Long-term machine storage ......................................................................................................... 33
Disposing of packaging materials................................................................................................. 34
Setting up the machine....................................................................................................................... 34
Ground requirements ................................................................................................................... 34
Permitted operating conditions..................................................................................................... 34

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Operating instructions: Indexing conveyor/short track conveyor TS 1300
Version 3.6ENG, 28.02.2019
Internal transportation.........................................................................................................................35
Auxiliary equipment ......................................................................................................................36
Transportation with industrial truck or crane .......................................................................................38
Final installation on-site ......................................................................................................................39
Installation ....................................................................................................................................39
Carrying out installation ................................................................................................................39
Mounting the side guides..............................................................................................................42
Electrical connection.....................................................................................................................43
Operation .......................................................................................................................................45
Commissioning ...................................................................................................................................45
Commissioning and start-up after service and maintenance work .....................................................45
Normal operation ................................................................................................................................48
Shutdown............................................................................................................................................48
Maintenance and care...............................................................................................................49
Maintenance work...............................................................................................................................49
Motor maintenance.......................................................................................................................49
Gear unit maintenance .................................................................................................................49
Lubricants ...........................................................................................................................................50
Maintenance schedule........................................................................................................................50
Cleaning and care...............................................................................................................................53
Maintenance and repair............................................................................................................55
Spare part purchasing ........................................................................................................................55
Tools, equipment and supplies ...........................................................................................................55
Tightening torques ..............................................................................................................................56
Guards ................................................................................................................................................56
Disassembling/assembling the bottom cover .....................................................................................58
Replacing the side guide ....................................................................................................................59
Replacing the conveyor belt ...............................................................................................................61
Tightening/adjusting the conveyor belt ...............................................................................................69
Replacing the gear motor ...................................................................................................................73
Replacing the flange bearings ............................................................................................................75
Replacing the drive pulley/tail pulley...................................................................................................78
Troubleshooting..........................................................................................................................81
What to do if........................................................................................................................................81
Motor and gear unit.............................................................................................................................82
Decommissioning and waste disposal..............................................................................83
Machine disposal................................................................................................................................83
Main components of the machine.......................................................................................................84
Contact details.............................................................................................................................85
Head office..........................................................................................................................................85
Subsidiaries, branch offices and sales partners worldwide ................................................................86
Service branches - Germany ..............................................................................................................88
Suggestions and information ..............................................................................................................88

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