transnorm TS 6430 User manual

TS 6430
Tooth belt outfeed conveyor
Operating instructions

2
Operating instructions: Tooth belt outfeed conveyor TS 6430
version 3.0 ENG, 28.03.2012
Product Tooth belt outfeed conveyor TS 6430
Manufacturer TRANSNORM SYSTEM GmbH
Förster Str. 2
D-31177 Harsum
Tel. [phone]
Fax [phone]
[e-mail]
http://www.transnorm.com
Documentation Operating instructions, - Translation -
Version 3.0 ENG, 28.03.2012
Subject to technical modifications. All rights reserved by TRANSNORM
SYSTEM GmbH. Reprint and duplications only with written approval.
Revision V 1.0 Initial version
V 1.1 EC-Declaration of conformity updated
V 1.2 Further applicable documents replaced, chapter "Repair" revised
V 2.0 Revised according to Machinery Directive 2006/42/EC
V 2.1 Revised edition
V 3.0 Safety updated, safety devices new

Contents 3
Contents
Further applicable documents ................................................................................................ 7
EC Declaration of Incorporation ........................................................................................................... 7
Introduction .................................................................................................................................... 9
Purpose of this document ..................................................................................................................... 9
Validity ............................................................................................................................................ 9
Illustrations ..................................................................................................................................... 9
Using these instructions ............................................................................................................... 10
Copyright ............................................................................................................................................ 11
Service................................................................................................................................................ 11
Warranty ............................................................................................................................................. 12
Safety ............................................................................................................................................... 13
Operating conditions........................................................................................................................... 13
Intended Use ................................................................................................................................ 13
Impermissible operating conditions .............................................................................................. 14
Responsibilities of the operating company / integrator................................................................. 14
Personnel qualification ....................................................................................................................... 16
Remaining risks .................................................................................................................................. 17
Protective devices ...................................................................................................................... 19
Protective devices on the machine ..................................................................................................... 19
Description .................................................................................................................................... 21
Technical description .......................................................................................................................... 21
Main dimensions................................................................................................................................. 22
Technical data..................................................................................................................................... 23
Machine areas .................................................................................................................................... 25
Parts of the machine........................................................................................................................... 26
Transportation and erection ................................................................................................... 27
Delivery of the machine ...................................................................................................................... 27
Unpacking the machine ................................................................................................................ 27
A longer storage period of the machine ....................................................................................... 27
Disposing of packaging material................................................................................................... 28
Setting up the machine ....................................................................................................................... 28
Surface requirements ................................................................................................................... 28
Tolerable operating conditions...................................................................................................... 28
Internal transportation......................................................................................................................... 29
Auxiliary Equipment ...................................................................................................................... 30
Transport with industrial truck ............................................................................................................. 31

Contents4
Operating instructions: Tooth belt outfeed conveyor TS 6430
version 3.0 ENG, 28.03.2012
Final Installation on Site...................................................................................................................... 32
To carry out the assembly............................................................................................................. 32
Electrical connection..................................................................................................................... 33
Operation ....................................................................................................................................... 35
Commissioning ................................................................................................................................... 35
Commissioning and start-up after service and maintenance works.................................................... 35
Normal operation ................................................................................................................................ 37
Shutdown ............................................................................................................................................ 37
Maintenance and care ............................................................................................................... 39
Maintenance works ............................................................................................................................. 39
Motor maintenance ....................................................................................................................... 39
Gear unit maintenance ................................................................................................................. 39
Lubricants ........................................................................................................................................... 40
Maintenance plan ............................................................................................................................... 40
Cleaning and care............................................................................................................................... 41
Repair .............................................................................................................................................. 43
Spare part purchasing......................................................................................................................... 43
Work tools ........................................................................................................................................... 43
Tightening torque ................................................................................................................................ 44
Protective devices............................................................................................................................... 44
Demounting/ mounting covers ............................................................................................................ 46
Tensioning and adjusting a tooth belt ................................................................................................. 47
Replace chain drive ............................................................................................................................ 49
Exchange tooth belt ............................................................................................................................ 52
Replace gear motor ............................................................................................................................ 55
Replace the belt guide ........................................................................................................................ 57
Replacing the toothed washers of the drive / the flange bearings ...................................................... 58
Replacing the return pulleys ............................................................................................................... 60
Replacing the drive shaft .................................................................................................................... 62
Replacing a Pneumatic Cylinder ........................................................................................................ 63
Replacing the pneumatic valve ........................................................................................................... 64
Pneumatic diagram ............................................................................................................................. 65
............................................................................................................................................................ 65
Fault clearance ............................................................................................................................ 67
What to do if........................................................................................................................................ 67
Motor and gear ................................................................................................................................... 68
Decommissioning and disposal ........................................................................................... 69
Machine disposal ................................................................................................................................ 69
Main components of the machine ....................................................................................................... 70

Contents 5
Contact details ............................................................................................................................. 71
Head office ......................................................................................................................................... 71
Subsidiaries, branch offices and sales partners worldwide ................................................................ 72
Service branches Germany ................................................................................................................ 74
Suggestions and comments ............................................................................................................... 74