transnorm TS 2111 User manual

TS 2111 / TS 2112
Accumulating roller
conveyor
Operating instructions

2
Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112
Version 1.0 ENG, 21/05/2019
Product Accumulating roller conveyor TS 2111 / TS 2112
Manufacturer TRANSNORM SYSTEM GmbH
Förster Str. 2
D-31177 Harsum (Germany)
Tel. [phone]
Fax [phone]
[email protected]
http://www.transnorm.com
Documentation Operating instructions, -Translation-
Version 1.0 ENG, 21/05/2019
Subject to modifications. All rights reserved by TRANSNORM SYSTEM
GmbH. Reprints and duplication only with written approval.
These operating instructions must be retained for future use.
Revision V 1.0 Initial version

Inhaltsverzeichnis 3
Inhaltsverzeichnis
Applicable documents................................................................................................................ 7
EC Declaration of Incorporation ........................................................................................................... 7
Introduction .................................................................................................................................... 9
Purpose of the document ..................................................................................................................... 9
Validity ............................................................................................................................................ 9
Illustrations ..................................................................................................................................... 9
Using the instructions ......................................................................................................................... 10
Safety instructions .............................................................................................................................. 11
Copyright Protection ........................................................................................................................... 12
Service................................................................................................................................................ 12
Warranty ............................................................................................................................................. 13
Safety............................................................................................................................................... 15
............................................................................................................................................................ 15
Intended use................................................................................................................................. 15
Non-permitted operating conditions ............................................................................................. 16
Responsibilities of the operating company/integrator................................................................... 16
Personnel qualification ....................................................................................................................... 19
Remaining risks regarding the machine ............................................................................................. 20
Remaining risks for operating personnel...................................................................................... 20
Remaining risks for technical personnel....................................................................................... 21
Protective devices...................................................................................................................... 25
Protective devices on the machine..................................................................................................... 26
Safety concept............................................................................................................................. 27
Safety concept TS 2111 / TS 2112...................................................................................................... 27
Description.................................................................................................................................... 29
Technical description .......................................................................................................................... 29
Main dimensions................................................................................................................................. 30
Technical data..................................................................................................................................... 31
Areas of the machine.......................................................................................................................... 33
Parts of the machine........................................................................................................................... 35
Optional machine equipment.............................................................................................................. 37

Inhaltsverzeichnis4
Operating instructions: Accumulating roller conveyor TS 2111 / TS 2112
Version 1.0 ENG, 21/05/2019
Transport and installation.......................................................................................................39
Delivery of the machine ......................................................................................................................39
Unpacking the machine ................................................................................................................39
Prolonged storage of the machine................................................................................................39
Disposal of packaging ..................................................................................................................40
Setting up the machine .......................................................................................................................40
Requirements of the ground .........................................................................................................40
Permissible operating conditions..................................................................................................40
In-company transportation..................................................................................................................41
Auxiliary equipment ......................................................................................................................42
Transport with industrial truck or crane...............................................................................................43
Final installation at the place of installation ........................................................................................44
Installation ....................................................................................................................................44
To carry out installation.................................................................................................................45
Electrical connection.....................................................................................................................48
Operation .......................................................................................................................................49
Commissioning ...................................................................................................................................49
Initial commissioning and start-up after repair ....................................................................................49
Normal operation ................................................................................................................................52
Decommissioning ...............................................................................................................................52
Maintenance and care...............................................................................................................53
Maintenance work...............................................................................................................................53
Motor maintenance.......................................................................................................................53
Maintenance of the gears .............................................................................................................53
Lubricants ...........................................................................................................................................54
Maintenance schedule........................................................................................................................54
Cleaning and care...............................................................................................................................56
Repair ..............................................................................................................................................57
Spare parts purchasing.......................................................................................................................57
Tools, equipment and supplies ...........................................................................................................57
Tightening torques ..............................................................................................................................58
Guards ................................................................................................................................................58
Demounting/mounting the side guide .................................................................................................59
Tubular side guide ........................................................................................................................59
C-profile side guide.......................................................................................................................60
Roller guard side guide.................................................................................................................61
Replacing the idler rollers ...................................................................................................................62
Loosening / tightening / adjusting the drive belt..................................................................................64
TS 2111, central drive ...................................................................................................................64
TS 2112, terminal drive.................................................................................................................65
TS 2111 / TS 2112 on the tail pulley side......................................................................................67
Conveyor with belt tensioning station, flat ....................................................................................69
Demounting / mounting the covers .....................................................................................................70
TS 2111, central drive ...................................................................................................................70
TS 2112, terminal drive.................................................................................................................71
Belt tensioning station, flat............................................................................................................72

Inhaltsverzeichnis 5
Replacing the chain / belt drive assembly .......................................................................................... 73
TS 2111, central drive................................................................................................................... 73
TS 2112, terminal drive................................................................................................................. 75
Drive pulley replacement .................................................................................................................... 78
TS 2111, central drive................................................................................................................... 78
TS 2112, terminal drive................................................................................................................. 80
Replacing the drive belt ...................................................................................................................... 82
TS 2111, central drive................................................................................................................... 82
TS 2112, terminal drive................................................................................................................. 85
Conveyor with belt tensioning station, flat .................................................................................... 87
Adjusting the back-up pressure .......................................................................................................... 89
Functional principle ..................................................................................................................... 89
Basic adjustment .......................................................................................................................... 90
Adjusting the contact pressure on the standard conveyor track................................................... 91
Adjusting the contact pressure on the low pressure conveyor track ............................................ 92
Replacing the gear motor ................................................................................................................... 93
TS 2111, central drive................................................................................................................... 93
TS 2112, terminal drive................................................................................................................. 95
Replacing the flange bearings ............................................................................................................ 97
TS 2111, terminal drive................................................................................................................. 97
TS 2112, terminal drive................................................................................................................. 98
Replacing the tail pulley.................................................................................................................... 100
Fault elimination ............................................................................................................................... 103
What to do if ... ........................................................................................................................... 103
Motor and gear unit .................................................................................................................... 104
Decommissioning and waste disposal............................................................................ 105
Machine disposal.............................................................................................................................. 105
Main components of the machine..................................................................................................... 106
Contact details........................................................................................................................... 107
Head office ....................................................................................................................................... 107
Subsidiaries, branch offices and sales partners worldwide .............................................................. 108
Service branches - Germany............................................................................................................ 110
Suggestions and information ............................................................................................................ 110