KABI AdBlue TT250 User manual

KABI A/S
Kokkedalsvej 29
DK-2970 Hørsholm
Denmark
Phone: [phone]
Fax: [phone]
Mail: [e-mail]
Web: www.kabi.dk
Mobile AdBlue®Tanks
TT250 AdBlue®/ TT425 AdBlue®/ TT600 AdBlue®
AdBlue® Transporanke Mobila AdBlue® Tankar Mobile AdBlue®-tanker Siirreävät AdBlue®-säiliöt
Operang Manual
Brugsvejledning
Bruksanvisning
Bruksanvisning
Käyöohje

2.
TruckTank TT425 AdBlue®
TruckTank TT250 AdBlue®

3.
TruckTank TT600 AdBlue®
Operang Manual ................. 4
Brugsvejledning .................... 12
Bruksanvisning  20
Bruksanvisning  28
Käyöohje  36

4
KABI Mobile AdBlue® Tanks
TABLE OF CONTENTS
I Applicaon  5
II Technical data and equipment  5
1 Technical specicaons  5
2 Equipment ............................................................................................................... 5
3 Oponal equipment  5
III Operaon  6
1 Transport – guidelines  6
IV Safety rules during operaon of TT250/425/600 AdBlue® tank  7
1 Informaon about AdBlue® (NOXy®)  7
2 Guidelines for persons authorized to operate the tank TT250/425/600 AdBlue®   7
3 Operaons during refuelling  7
4 Emergencies  8
V TT250/425/600 AdBlue® tank maintenance  8
Table 1 List of standard maintenance acvies for TT250/425/600 AdBlue®  8
Table 2 Report of damage and repairs of TT250/425/600 AdBlue®  9
VI Disposal  10
VII Warranty  10
Table 3 Failure Nocaon Form  11
VIII Maintenance ps for AdBlue® equipment  44
Service Manual is of auxiliary nature and does not constute a source of law.
Compliance with the Manual does not exempt from the obligaon to comply with local laws.

5
KABI Mobile AdBlue® Tanks
I. APPLICATION
TT250/425/600 AdBlue® tank is designed to transport and distribute AdBlue®
AdBlue® is used on any equipment ed with SCR systems, EG: trucks, farm-type tractors, combine harvesters,
loaders, etc
The tank is designed as a self-supporng, single-shell structure made of UV-stabilized MDPE polyethylene Truck-
Tank TT250/425/600 AdBlue® have innovave body structure, which protect the fuel from excessive movement
during transport and protects against the pping of the tank while in transit
II. TECHNICAL DATA AND EQUIPMENT
1. Technical specicaons
Tank Type Capacity (L) Dimensions
L (m) W (m) H (m)
TT250 250 1,20 0,80 0,57
TT425 425 1,20 0,80 0,77
TT600 600 1,20 0,80 0,97
Filling capacity of the tanks forms 95% of actual capacity
2. Equipment
All components of TruckTank AdBlue® are corrosion-
resistant The complete device with the distribuon
system includes:
A. The tank made of medium density polyethylene,
UV stabilized, with a lid and lock protecng the
distribuon system against unauthorized access
B. The distribuon system, includes:
• Flexible sucon hose with a non-return valve
and strainer
• KABI AdBlue® pump with nominal capacity of
35 l/min, 12 V DC
• KABI automac lling nozzle
• Flexible distribuon hose 3/4”, 5m long
• Cables with alligator clips to connect the baery
• 4 stainless steel shackles for liing
• Lid with telescopes
C. A 2 inch access hole for lling the tank comes with a cap ed with a venng-aeraon valve, which equalizes
pressure during refuelling
3. Oponal equipment
The distribuon system can be ed addionally with a digital ow meter The pump power supply opons are 24 V
DC or 230 V AC Equipment opons may dier depending on the version purchased
Fig.1. Scheme of tank equipment TT250/425/600 AdBlue®
7
6
5
3
2
4
1
1 Electric cables with alligator clips
2 Sucon hose
3 Shut-o valve
4 Membrane AdBlue® pump 12V DC
5 Automac nozzle
6 Filling plug with 2” venng-aeraon valve
7 Distribuon hose 3/4”, 5m

6
KABI Mobile AdBlue® Tanks
III. OPERATION
The TruckTank AdBlue® tank with its unique robust design makes it strong, safe and not requiring any complicated
maintenance Upon receipt, check the tank, completeness of its equipment and ensure no damage occurred during
transport The tank is ed with a pumping and distribuon unit and is ready for operaon just aer lling the fuel
The user must comply with naonal legal requirements regarding the installaon and operaon of the product, as
well as the recommendaons of local re protecon and environmental protecon services The owner and users
of the facility should take adequate safety measures, according to the nature and extent of foreseeable dangers,
in order to prevent damage and injuries and, if necessary, in order to minimize their eects In the event of an im-
mediate threat to public safety, they should nofy the emergency services and provide them with the informaon
needed to take acon The obligaons in this scope are determined in relevant naonal regulaons
Due to the nature of the stored liquid, it is necessary to observe the following instrucons:
• The AdBlue® tank should be lled only via a ller pipe 2” Do not overll the tank!
• To prevent contaminaon and damage to the pumping system, any contaminated AdBlue® must not be stored in
the tank!
• Before starng, read and observe the service manual The service manual should be made available to every user
of the tank
• Filling and refuelling should be done under the supervision of an authorized worker
• During transportaon and storage of the AdBlue® tank no damage to the tank may occur (see guidelines for
transport)
• Tank equipment should always be kept serviceable
• Do not operate the pump if the tank is empty Dry running will damage the pump
• In case of insucient delivery, clean the sucon hose lter and the pump strainer
• Calibrate the ow meter periodically according to the guidelines contained in the manual Replace the baeries
periodically
• The device must be protected against unauthorized access
• Any changes in the design, equipment and desnaon of the device are not permied without the consent of the
manufacturer
In case of damage to the AdBlue® tank or part of its equipment it must not be used unl reced. In the unlikely
event of some leakage with a tank, it is stated, that the AdBlue® must be pumped into another tank. Inform the
supplier of the equipment.
1. Transport – guidelines
The tank and instrumentaon must be transported in a safe manner to exclude mechanical damage The tank
design allows you to approach with a forkli from any side
Do not stack the tanks on top of each other when full!
Before transporng carefully close the lid (do not use the ap as a carrying handle)
During transport the tank must be secured against displacement The transport space must be smooth and without
sharp edges, ed with aachment points for the transportaon straps
Filled tanks should only be transported with a forkli/pallet truck. The 4 slings and shackles should only be used
for the transportaon of an empty tank.
Shackles must be secured in such a way so that they do not damage the tank
Do not use any other parts that are not intended for liing and transporng the TruckTanks AdBlue®
It is forbidden to move or roll the fuel tank on the ground
Transportaon may take place only when the power supply is switched o, with the valves and stub pipes closed
and with a coiled hose, with the gun located in the handle and the lid closed

7
KABI Mobile AdBlue® Tanks
IV. SAFETY RULES DURING OPERATION OF TT250/425/600 ADBLUE® TANK
1. Informaon about AdBlue® (NOXy®)* substance
AdBlue® is a registered trademark for AUS32 or Aqueous Urea 325% (Aqueous Urea Soluon), which is used with
the SCR system (Selecve Catalyc Reducon) to reduce emissions of nitrogen oxides in the exhaust of trucks and
other vehicles AdBlue® is a 325% soluon of urea in a high purity de-ionized water, which is clean, non-toxic and
safe to use Not explosive, not ammable and not harmful to the environment AdBlue® is classied to the lowest
risk category among liquids t for transport It is not a fuel or fuel addive and it must be infused to a special tank
in the vehicle AdBlue® can be stored for one year if it is done in the correct way, ie away from direct sunlight Keep
it away from too high or too low temperatures The freezing point is -115 degrees Celsius It should be kept in a
closed container and in a well-venlated room In order to avoid contaminaon and corrosion of instruments, all
tanks, cables, valves and accessories used for transport and distribuon should be made of highly alloyed austenic,
as well as a variety of plascs (polyethylene, polypropylene, isobutylene, etc) In order to avoid any deterioraon
in the quality of the product during transport and storage, should be avoided in the transport of temperature above
25°C to prevent decomposion of urea and / or evaporaon of water in the case of venlated containers
* NOXy® is a new brand for the Azoty Group urea aqueous soluon with a concentraon of 325% obtained from
technically pure urea (without the addion of foreign substances) and demineralized water commonly known as
AdBlue®
2. Guidelines for persons authorized to operate the tank TT250/425/600 AdBlue®
TT250/425/600 AdBlue® should be operated by a person who is 18 years old, that has read the service manual and
is acquainted with the rules of safe operaon Children and bystanders should be kept away from the operaon
The tank operators should follow the service manual of the tank, and in parcular:
• Check that the specied parameters are not exceed, and if they are exceeded, take acon as provided in the
service manual aimed at bringing the parameters to an acceptable level,
• Keep records of the operaon of the tank or installaon, in accordance with the service manual, as well as record
all inspecons, periodical tests and replacement of components and accessories
• The owner and users of TT250/425/600 AdBlue® should take appropriate safety measures, according to the
nature and extent of foreseeable dangers, in order to prevent damage and injuries and, if necessary, in order to
minimize their eects In the event of an immediate threat to public safety, they should nofy the emergency
services and provide them with the informaon needed to take acon Responsibilies are dened in relevant
naonal rules
• When the tank is lled with AdBlue® for the rst me the dues of driver/provider and owner of the device
include the vericaon whether the device is set rmly, the tank is clean inside and empty Refuelling should
be done in two phases between which you should check the condion of the tank - if there are no leaks Before
the rst lling of the tank the appropriate measures should be taken to prevent any possible threats in it or its
environment
• Pay special aenon to the patency of the tank venng (breathing) stub-pipe, it cannot be clogged, blinded or
fouled
3. Operaons during refuelling
During refuelling:
• Perform a visual inspecon of the device condion
• Make sure the distribuon nozzle and the hose are in good condion, with no apparent external damage
• Drive the vehicle in the vicinity of the device and turn o the engine
• It is forbidden to park the vehicle during refuelling in a way that can hamper any possible evacuaon from the re
danger zone
• In the event of fuel spills immediately remove contaminants using sorbents, dispersants, or other materials de-
signed to remove diesel oil from the environment before the machine is restarted
• The device can be used at a temperature from -5°C to +40°C Do not use the device in bad weather condions
such as heavy rain, strong wind, lightning etc
• Fuel distribuon pumps are not designed for connuous operaon The pumps are made for intermient opera-

8
KABI Mobile AdBlue® Tanks
on in cycles of 30 minutes operaon at maximum working pressure condions
4. Emergencies
In the event of TT250/425/600 AdBlue® failure (eg leakage of the tank):
• Disconnect the distributor power supply
• Nofy the superior
• In the event of a leak from TT250/425/600 AdBlue® pump its contents to another device
• Call the manufacturer’s authorized service
• In the event of exposure by inhalaon, provide fresh air access
• In case of contact with skin wash o with plenty of water
• In case of contact with eyes wash o with plenty of lukewarm water Required medical aenon
• If swallowed give 2-3 glasses of water to drink Arranged in a side posion Required medical aenon
• In case of accidental release to the environment use personal protecve equipment (ght goggles, protecve
gloves and upper respiratory protecon mask)
V. TT250/425/600 ADBLUE® TANK MAINTENANCE
Table 1 below shows the scheme of the operaon procedure for TT250/425/600 AdBlue®
Tab.1. The list of standard maintenance acvies for TT250/425/600 AdBlue®
Acvity Minimum
frequency
Date Date Date Date
Check and clean the ow meter lter (in the case
of heavy polluon of lters also check and clean
the measuring chamber)
Every 6 months
Check the ow meter baery condion Every 6 months
Calibrate the ow meter Every 2 months
or 40000 L
Check and clean the sucon strainer Every 6 months
Clean the tank and components of its equipment
(pump, ow meter, cables, housing, etc)
Every 6 months
Check the operaon of the pumping system
(ghtness, eciency, nozzle, etc)
Every 6 months
Check the condion of the tank and its equip-
ment for completeness and mechanical damage
Every 6 months
Check the electrical installaon of the pump
(correctness, connecon, protecon devices)
Every 6 months
Lubricate the ap lock Every 6 months
9 Correctly % Incorrectly
NOTE: Acvies included in the table above should be performed immediately if a malfuncon is noted on
TT250/425/600 AdBlue®
Detailed informaon on the operaon and maintenance of the devices of the distribuon system (pump, ow
meter, etc) are included in the operang and maintenance manual of the manufacturer of these devices

9
KABI Mobile AdBlue® Tanks
Tab.2. Report of damage and repairs of TT250/425/600 AdBlue®
Date/Signature Type of damage and applied measures

10
KABI Mobile AdBlue® Tanks
VI. DISPOSAL
Aer use, the device should be disposed of in accordance with the European Direcve 2002/96/EC It is recom-
mended to order the equipment disposal to a specialized company
VII. WARRANTY
The Tank manufacturer hereby grants a 5 year’s warranty on the tank leak-ghtness from the date of purchase The
distribuon equipment is subject to a 1-year warranty At the me of purchase, each TT250/425/600 AdBlue® device
receives the necessary documentaon
If any problem occurs despite of the use of all quality measures, please contact our customer service:
KABI A/S
Kokkedalsvej 29
DK-2970 Hørsholm
Tel [phone]
kabi@kabidk
In the event of failure of the device please complete the copy of the aached Failure Nocaon Form and send it
with the device to the company head oce:
KABI A/S
Kokkedalsvej 29
DK-2970 Hørsholm
A failure shall be removed within two weeks of the receipt of wrien nocaon or in specic cases within the term
agreed with the Customer
If it turns out that the failure during the warranty period has been caused by improper conduct or installaon of the
product, or the damage occurred aer the warranty, then the technical service costs are debited to the Owner, who
contracng the maintenance service agrees to issue any invoices for maintenance services Warranty does not cover
any standard maintenance of the device such as cleaning the lter, baery replacement, ow meter calibraon, etc
Warranty is null and void, if:
• Damage was caused by improper transportaon, installaon and operaon of the device not in accordance with the
guidelines of the manufacturer’s instrucons
• Maintenance has been neglected
• Mechanical damage or vandalism
• Errors due to repairs or design changes that have been made by not authorized technical service
• Change of the product appropriaon
The company KABI A/S shall not be held liable for any damage resulng from the use of the product in an improper
manner, contrary to the service manual and contrary to the regulaons.