Travis Industries GreenSmart 864 HO User manual

864 HO GreenSmart™ Fireplace
•
Tested and Listed by
Report # B0516PRT-001
ANSIZ21.88
•Operation
•Maintenance
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Owner's Manual
©Copyright 2010, T.I. $10.00 100-01253_000 4100730
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
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2 Introduction
© Travis Industries 4100730 100-01253_000
Introduction
We welcome you as a new owner of a 864 HO gas fireplace. This manual details operation and
maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your
heater and save the manual for future reference.
Important Information
No other 864 HO gas fireplace has the same serial
number as yours. The serial number is on the listing
label that is chained to the gas control valve. This
serial number may be needed in case you require
service.
Model: 864 HO GS Fireplace
Serial Number:
Purchase Date:
Purchased From:
Register your warranty online at:
traviswarranty.com
Or, mail your warranty card to:
Travis Industries House of Fire
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your Bill
of Sale to us.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should the
need for service or information occur.
Installation Warnings
•Installation requirements are printed in the 864 HO Installation Manual (part # 100-
01254). All requirements in the installation manual must be met.
•Failure to follow all of the requirements may result in property damage, bodily injury,
or even death.
•This heater must be installed by a qualified installer who has gone through a training
program for the installation of direct vent gas appliances.
•This appliance must be installed in accordance with all local codes, if any; if not,
follow ANSI Z223.1 and NFPA 54(88).
•In Manufactured or Mobile Homes must conform with Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard
is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1. This appliance may be installed in Manufactured Housing only after the
home is site located.
•The fireplace is designed to operate on natural gas, or propane (LP).
•All exhaust gases must be vented outside the structure of the living-area.
Combustion air is drawn from outside the living-area structure.
•Notify your insurance company before hooking up this fireplace.
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Introduction 3
© Travis Industries 4100730 100-01253_000
Table of Contents
Introduction and Important Information
Introduction.........................................................................2
Important Information..........................................................2
Installation Warnings...........................................................2
Features..............................................................................3
Heating Specifications.........................................................3
Safety Precautions
Safety Precautions..............................................................4
Operation
Before You Begin................................................................6
Location of Controls............................................................6
Starting the Fireplace for the First Time..............................7
Turning the Fireplace On and Off........................................7
Comfort Control...................................................................7
Adjusting the Flame Height.................................................8
Accent Light........................................................................8
Adjusting the Blower Speed................................................9
Continuous Pilot / GreenSmart™ Pilot Switch.....................9
Normal Operating Sounds...................................................10
Normal Operating Odors.....................................................10
Maintenance
Maintaining Your Fireplace's Appearance........................... 11
Battery Replacement .......................................................... 11
Accent Light Replacement.................................................. 12
Yearly Service Procedure ................................................... 12
Grill Installation and Removal ............................................. 13
Face Installation and Removal............................................ 14
Glass Frame Removal and Installation............................... 15
Glass Cleaning ................................................................... 23
Troubleshooting Table........................................................ 24
Wiring Diagram.................................................................. 25
Replacement Parts List....................................................... 27
Warranty
Warranty............................................................................. 29
Optional Equipment
Optional Equipment List...................................................... 29
Index
Index................................................................................... 30
Features
•Works During Power Outages (battery backup)
•Optional GreenSmart™ Thermostat / Remote Control
•Realistic "Wood Fire" Look
•Included Blower for Effective Heat Distribution
•Built-In Accent Light (night light)
•Optional Power Heat Duct
•Built-In Control Panel Light
•Standing or Intermittent (GreenSmart) Pilot
•Convenient Operating Controls
•Variable-Rate Heat Output
•Low Maintenance
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square feet)* Up to 2,500 Up to 2,500
Maximum BTU Input Per Hour 46,700 46,700
* Heating capacity will vary with floor plan, insulation, and outside temperature.
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4 Safety Precautions
© Travis Industries 4100730 100-01253_000
IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
This unit must be installed by a qualified installer to prevent the possibility of an explosion.
Your dealer will know the requirements in your area and can inform you of those people
considered qualified. The room heater should be inspected and cleaned before use and
at least annually by a qualified service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc.
The instructions in this manual must be strictly adhered to. Do not use makeshift methods
or compromise in the installation. Improper installation will void the warranty and safety
listing.
This heater is either approved for natural gas (NG) or for propane (LP). Burning
the incorrect fuel will void the warranty and safety listing and may cause an
extreme safety hazard. Direct questions about the type of fuel used to your dealer.
Check for a label on the flame adjust knob on the gas control valve (this is the best
place to check). You may also check for a label on the gas control valve body.
Ok
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this heater as well.
If the flame becomes sooty, dark
orange in color, or extremely tall,
do not operate the heater. Call
your dealer and arrange for
proper servicing.
It is imperative that control
compartments, screens, or
circulating air passageways of
the heater be kept clean and
free of obstructions. These
areas provide the air necessary
for safe operation. ?Do not operate the heater if it is
not operating properly in any
fashion or if you are uncertain.
Call your dealer for a full
explanation of your heater and
what to expect.
Gas
Do not store or use gasoline or
other flammable liquids in the
vicinity of this heater.
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Do not operate if any portion of
the heater was submerged in
water or if any corrosion occurs.
Immediately call a qualified
service technician to inspect the
appliance and to replace any part
of the control system and any
gas control that has been under
water.
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Safety Precautions 5
© Travis Industries 4100730 100-01253_000
Do not place clothing or other
flammable items on or near the
heater. Because this heater can
be controlled by a thermostat
there is a possibility of the
heater turning on and igniting
any items placed on or near it.
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Light the heater using the built-in
igniter. Do not use matches or
any other external device to light
your heater.
Allow the heater to cool before
carrying out any maintenance or
cleaning.
The viewing glass should be
opened only for conducting
service. Do not operate with
cracked, broken, or removed
glass.
Any safety screen or guard
removed for servicing must be
replaced prior to operating the
heater.
Never remove, replace, modify or
substitute any part of the heater
unless instructions are given in
this manual. All other work must
be done by a trained technician.
Don't modify or replace orifices.
Operate the heater according to
the instructions included in this
manual.
If the main burners do not start
correctly turn the gas off at the
gas control valve and call your
dealer for service.
Instruct everyone in the house
how to shut gas off to the
appliance and at the gas main
shutoff valve. The gas main
shutoff valve is usually next to
the gas meter or propane tank
and requires a wrench to shut off.
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This unit is not for use with solid
fuel
Do not place anything inside the
firebox (except the included fiber
logs).
If the fiber logs become
damaged, replace with Travis
Industries log set.
This
Manual
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Children and adults should be
alerted to the hazards of high
surface temperature and should
stay away to avoid burns or
clothing ignition. Young children
should be supervised when they
are in the same room as the
heater.
Travis Industries, Inc. grants
no warranty, implied or stated,
for the installation or
maintenance of your heater,
and assumes no responsibility
of any consequential
damage(s).
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6 Operation
© Travis Industries 4100730 100-01253_000
Before You Begin
•Read this entire manual before you use your new fireplace (especially the section "Safety
Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily
injury, or even death.
Location of Controls
Lift up and swing the lower grill
down to acces the area below the
firebox.
Swing the concelament cover
up and slide it back to expose
the controls.
BLOWER
OFF
HIGH
LOW
ACCENT LIGHT
HIGH
LOW
FLAME ADJUST CONTINUOUS
PILOT
GREEN SMART
PILOT
COMFORT
CONTROL
MAIN
BURNER
OFF
HIGH
LOW
AA
BATTERY
HOLDER
An instruction card for operating
the fireplace is attached to the
inside of the fireplace here.
Replace it for easy reference.
Blower Control This knob controls the speed of the internal convection blower that
pushes heated air into the room.
Accent Light This knob controls the accent lights located behind the logs.
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI").
Continuous Pilot --
GreenSmart Pilot This switch controls how the pilot flame works. See the section
“Continuous Pilot / GreenSmart Pilot” for details.
Comfort Control This switch turns the rear burner on and off.
AA Battery Holder This holder contains 4 AA batteries that allow the fireplace to operate
during power outages.
Main Burner This switch turns the fireplace burners on and off.
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Operation 7
© Travis Industries 4100730 100-01253_000
Starting the Fireplace for the First Time
•Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will
cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This
is normal. We recommend opening a window to vent the room.
•Condensation may appear on the glass each time you start the fireplace - this is normal.
•Blue Flames will occur on the fireplace when it first comes on. After fifteen minutes the flames will
turn a more realistic yellow and orange color.
•Certain installations use a remote, thermostat, or wall switch to turn the fireplace on and off. If this is
the case, leave the ON/OFF switch "ON".
•Verify the power backup and control light batteries are installed (see page 11).
Turning the Fireplace On and Off
Use the main burner switch to turn the main burner on and off.
MAIN
BURNER
ON
OFF
NOTE FOR REMOTES, THERMOSTATS, OR WALL SWITCHES:
The on/off switch on the fireplace may be required to be left in the ON or OFF position for the fireplace to
operate. Consult your installer or dealer for details.
•Do not place any combustible items on top of or directly in front of the fireplace, even temporarily. An
optional thermostat may start the fireplace causing a combustible item to ignite.
•If the fireplace turns on and off frequently while using the thermostat, you may want to adjust the
flame height down until it produces just enough heat needed.
Comfort Control
The rear portion of the burner may be shut off to lower the heat output and flame size from the burner
(this is called the comfort control). Use the comfort control switch to adjust this as desired.
COMFORT
CONTROL
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8 Operation
© Travis Industries 4100730 100-01253_000
Adjusting the Flame Height
This fireplace has an adjustable flame to tailor the look and heat output to your specific needs. It is
adjusted by turning the flame adjust knob.
HIGH
LOW
FLAME ADJUST
Accent Light
This fireplace has a built-in accent light that may be turned on and off and dimmed to your preference.
Turn the knob to achieve the desired light output.
ACCENT LIGHT
OFF
HIGH
LOW
OFF LOW HIGH
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Operation 9
© Travis Industries 4100730 100-01253_000
Adjusting the Blower Speed
The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to
temperature (approximately 15 minutes after starting). See the illustration below for instructions on
adjusting the blower speed.
NOTE: With the rear burner off (comfort control), the heater may not become hot enough for the
blower to turn on.
BLOWER
OFF
HIGH
LOW
Continuous Pilot / GreenSmart™ Pilot Switch
This fireplace may run with the pilot continuously running or in GreenSmart (intermittent) mode. For most
homeowners, the GreenSmart mode is preferred (this saves fuel, doesn’t give off un-needed heat).
However, in some situations the homeowner may prefer to switch the fireplace to continuous pilot. The
most typical reasons for switching to continuous pilot are:
•Very Cold Conditions – in very cold conditions you may notice that the burner does not light quickly,
and the flames lift off the burner. If this is situation, we recommend you switch to continuous pilot.
This will create a slight draft in the vent, allowing for the burner to light quickly and draft correctly.
•Excessive Condensation on Glass After Startup – certain installations may encounter excessive
fogging on the window after stuartup (not just the first time the fireplace was started). This is an
aesthetic condition that may be remedied by switching the fireplace to continuous pilot.
•Cold Glass or Fireplace Front – in very cold conditions you may notice that the fireplace front and
glass become very cold. To remedy this, switch the fireplace to continuous pilot.
•Frequent On / Off Operation – if you are frequently turning the fireplace on and off, you may wish to
leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay.
CONTINUOUS
PILOT
GREEN SMART
PILOT
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10 Operation
© Travis Industries 4100730 100-01253_000
Normal Operating Sounds
Blowers
This heater has optional blowers to push
heated air into the room. You will hear the
sound of air movement that increases as
the speed is increased.
Extinction Pops
It is not unusual, especially on Propane
(LP) appliances, to experience a "pop"
when the burner is shut off.
Gas Control Valve
As the gas control valve is turned
on and off you will hear a dull
clicking sound. This is the valve
opening up and shutting down.
Blower Snap Disk
This part can produce a
clicking sound as it turns
the blower on and off.
The appliance may creak with change of
temperature -- THIS IS NORMAL.
Pilot Assembly
The pilot flame will make a clicking
sound when starting up. If left on, it
will make a slight whisper sound.
GreenSmart Receiver
The optional GreenSmart receiver will
beep when receiving commands from the
GreenSmart remote.
DC Converter
This device makes a light humm that
is audible in close proximity.
Normal Operating Odors
This appliance has several areas that reach high temperatures. Dust or other particles on these areas
may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if
the appliance was left idle for a long period.
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Maintenance 11
© Travis Industries 4100730 100-01253_000
Maintaining Your Fireplace's Appearance
Fingerprints or other marks left on the optional plated surface may become etched in place if they are not
wiped clean prior to turning the fireplace on. Clean the plated surface with denatured alcohol and a soft
cloth (with the fireplace cool). Other cleaners may leave a film that may become etched into the surface.
Battery Replacement
Power Backup Batteries
Four AA batteries are used as a power backup for the fireplace in case the household (AC) power goes out. They
also power the comfort control feature. These batteries must be inserted into battery holder (make sure they contact
the terminals - see the illustration below). The fireplace controller will beep once these batteries start to go dead.
Replace batteries before each heating season to insure proper operation.
Control Panel Light Battery
LED lights and a 9v battery are used to illuminate the control panel when the concealment cover is lifted. If the LED
lights do not operate, replace the 9v battery (see the illustration below). The battery holder is held in place with Velcro
and may be removed for easier access.
AA Battery
AA Battery
Lift up and swing the lower grill
down to acces the area below the
firebox. Swing the concealment cover
up and slide it back to expose
the controls. AA Battery
Holder
AA Battery Tray
AA Battery
AA Battery
9v
Battery
Battery Holder for Control
Panel Lights
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12 Maintenance
© Travis Industries 4100730 100-01253_000
Accent Light Replacement
Two accent lights are included in your fireplace to provide additional lighting. These bulbs will burn out
over time. To replace, follow the directions below:
•Shut off gas to the fireplace and let it cool for 15 minutes.
•Remove the glass (see page 15) and logs (see page 17).
•Replace the halogen bulbs with the following bulbs:
(NOTE: .Take care to not touch the bulb with your fingers – use foam packing or paper towel to hold the bulb):
35 Watt 120 Volt T4 Halogen Bulb (G6.35 Base)
Yearly Service Procedure
•Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous
situation. We recommend the following procedures be done by a qualified technician.
1. Turn the pilot flame to continuous. It should touch approximately 3/8" of the top of the flame sensor. If it does
not, contact your dealer for service.
2. Shut off gas to the fireplace and let it cool for 15 minutes. Remove the glass (see page 15).
3. Remove the log set (NOTE: the logs are very fragile - see page 17). If severely deteriorated, replace. Check
the logs for sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found,
the fireplace will require adjustment. Contact your dealer.
4. Inspect the burner and remove any debris.
•Make sure the burner is not warped, cracked, or damaged.
•Check the firebox and area around the pilot to make sure there is no warping or damage.
•If any problem is found, discontinue use and contact your dealer for service.
5. Replace the log set. Clean and replace the glass (see Glass Cleaning on page 23). If the glass is damaged,
replace. Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air-
tight seal. If it does not, re-align or replace the gasket to insure an air-tight seal.
6. Inspect the area behind the access door. Clean if necessary. Check the gas
control valve and the gas lines. If damage is found, discontinue use and contact
your dealer for service. Clean the air channels, ducts, and blower (if applicable).
7. Start the main burner. Inspect the main burner and pilot flame. After 15 minutes
the flames should be orange/yellow and not touch the top of the firebox. If the
pilot or main burners do not burn correctly, contact your dealer for service.
Monitor blower operation.
8. Remove any debris or vegetation near the vent termination. Contact your dealer
if any sooting or deterioration is found near the vent termination. Venting system
should be examined by a qualified agency.
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Maintenance 13
© Travis Industries 4100730 100-01253_000
Grill Installation and Removal
Follow the directions below to install.
Upper Grill Installation (FPX and Avalon)
Hold the grill at an angle and insert the
lower slot over the lower bushing on
the fireplace (both sides)
Swing the grill upwards to engage the upper slot. You
will need to lift the grill slightly to get it over the bushing.
Once in place the grill is held in place by gravity.
Lower Grill Installation
Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (both
sides). You may need press on the grill to get
the tab over the bushing (this prevents the
grill from accidentally falling off).
Bend the tab outward on
both sides. This is the
end-stop for the lower grill,
it allows the grill to swing
forward.
Swing the grill upwards to engage
the upper slot. You will need to lift
the grill slightly to get it over the
bushing. Once in place the grill is
held in place by gravity.
NOTE: The upper grill is difficult to install the first time - be
patient, after you install it, you will know how it installs and it
will be much easier the second time.
SIDE VIEW
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Position the grill
so the slots on
the grill align with
the mounting
studs.
You may need to
push in and
upwards on the
grill as it inserts.
The grill, when
fully inserted,
will slide down
and “click” into
place.
Upper Grill
Heat Shields
(on fireplace)
Mounting Stud
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Upper Grill Installation (Lopi)
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14 Maintenance
© Travis Industries 4100730 100-01253_000
Face Installation and Removal
Some fireplaces have a face that fits over the glass frame. The face can be removed following the
directions below.
Phillips
Screwdriver
Four screws hold the face
in place. The screws are
accessed through the
grills on the face.
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Maintenance 15
© Travis Industries 4100730 100-01253_000
Glass Frame Removal and Installation
Warning: The appliance must be completely cool before removing the glass.
Warning: Do not strike or slam the glass.
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Based upon the face being used, either:
(a) swing the access door down and remove the top grill,
(b) remove the face (unscrew or lift off - see the instructions included with the face for details).
Open the six latches holding the glass frame in place (start with the bottom three) - follow the
directions shown to the right.
a
Lift the glass frame up and
pull it forward to remove.
b
Re-Attaching the Glass Frame:
a) Hang the glass frame on the firebox.
b) While holding in place, attach the upper latches
(follow the instructions above in reverse).
c) Lift the glass frame slightly and attach the lower latches.
NOTE: Make sure the glass frame is all the way in place - it should be flush with
the front of the fireplace when installed.
NOTE:
You may need to lift
the glass frame
while re-attaching.
Glass
Top of
Firebox
Latch
Catch
(on glass frame)
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16 Maintenance
© Travis Industries 4100730 100-01253_000
Glass Frame Removal and Installation (continued)
The latch can come loose from the latch assembly. This occurs only when it is rotated. Follow the
directions below to re-install the latch if it comes loose.
Top of
Firebox
Hold the latch at an angle and insert it into the slot on the glass frame anchor.
NOTE: this slot may be at a
different angle than illustrated.
Note how the washer on the latch fits behind the flange on the
glass frame anchor.
Glass Frame
Anchor
Once fully inserted, turn the latch until it is upright.
Latch
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Maintenance 17
© Travis Industries 4100730 100-01253_000
Log Set Installation
Back Log
Install the back log as shown below.
Make sure the bottom of the log lays flat against the two steel platforms on the burner (see arrows
below).
REAR LOG NOTE:
Make sure the log is pushed all the way to the back. On NG units, the log will contact the
back air shield. On LP units, the log must locate within ½” (13mm) to 1” (26mm) of the back
wall of the firebox.
Positioning the log incorrectly may lead to sooting and insufficient flame quality.
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18 Maintenance
© Travis Industries 4100730 100-01253_000
Right Log
Install the right log as shown below.
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Maintenance 19
© Travis Industries 4100730 100-01253_000
Center Log
Install the center log as shown below. Position the log so it does not cover any burner holes.
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20 Maintenance
© Travis Industries 4100730 100-01253_000
Left Log
Install the left log as shown below.
Left Twig
Install the left twig as shown below.
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