Travis Industries GreenSmart Fireplace 564 SS User manual

564 SS
Fireplace
Tested and Listed by
AS 4553-2000/AG 103-2000
GSCS20030
SAI GLOBAL
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer’s instructions and all applicable local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer: After installation give this manual to the home-
owner and explain operation of this heater.
©Copyright 2008, T.I. $10.00 100-01199_000 4070620
Dragon Wholesaling Pty Ltd
Unit 2, 14-16 Lexington Drive, Norwest
NSW. Australia 2153
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2 Introduction
© Travis Industries 4070620 100-01188_000
Overview
This manual details the installation requirements for
the 564 SS fireplace. For operating and
maintenance instructions, refer to the 564 SS
Owner's Manual (part # 100-01200).
Listing Details
This appliance was listed by SAI Global to AS
4553-2000 (AG 103-2000). The listing label is
attached to the appliance near the gas control
valve.

Table of Contents 3
© Travis Industries 4070620 100-01199_000
Introduction
Overview.............................................................................2
Listing Details......................................................................2
Safety Precautions
Safety Precautions..............................................................4
Features and Specifications
Features..............................................................................6
Installation Options .............................................................6
Heating Specifications.........................................................6
Dimensions.........................................................................6
Installation
Packing List.........................................................................7
Additional Items Required...................................................7
Installation Overview...........................................................7
Recommended Installation Procedure................................7
Top Stand-Off Assembly.....................................................8
Converting the Fireplace to Top Vent Configuration ...........9
Fireplace Placement Requirements....................................11
Clearances......................................................................11
Raised Fireplaces............................................................11
Min. Framing Dims. - Rear Vent Configuration...........................12
Min. Framing Dims. - Top Vent Configuration .................13
Nailing Brackets ..............................................................14
Corner Installations - Rear Vent Configuration................15
Corner Installations - Top Vent Configuration..................16
Gas Line Requirements ......................................................17
Fuel .................................................................................17
Gas Line Connection.......................................................17
Gas Inlet Pressure...........................................................17
Gas Line Location ...........................................................17
Electrical Connection (required)..........................................19
Wall Switch or Thermostat Installation................................20
Wiring Diagram (Millivolt System)....................................20
Wall Switch Installation....................................................20
Vent Requirements .............................................................21
Vent Clearances..............................................................21
Altitude Considerations ...................................................21
Approved Vent.................................................................22
Vent Installation...............................................................22
Approved Vent Configurations............................................23
Restrictor Position...........................................................23
Exhaust Restrictor Adjustment........................................23
Intake Restrictor Adjustment ...........................................24
Diffuser Plate Adjustment................................................25
Rear Vent Config. W Horizontal Term. (no vertical rise) .....26
Top Vent Configuration with Horizontal Termination...........27
Top Vent Configuration with Vertical Termination...............28
Termination Requirements..................................................29
Installation (continued)
Hearth Requirements.......................................................... 30
Facing Requirements.......................................................... 31
Drywall Installation..........................................................31
Facing Overview .............................................................32
Optional Faceplates – Sizing Chart.................................32
Thin Facing Installation ...................................................33
Thick Facing Installation..................................................35
Thick Facing Installation with FPX Arched Faces ...........36
Mantel Requirements.......................................................... 38
Install Example - Build-Out (Dog-House) w Hor. Term. ...... 39
Install Example - Build-In w Hor. Term................................40
Finalizing the Installation
Steps for Finalizing the Installation.....................................41
Starting the Pilot Flame...................................................41
Pilot Flame Inspection.....................................................41
Air Shutter Adjustment ....................................................42
Glass Frame Removal and Installation...............................43
Log Set Installation............................................................. 45
LP Conversion Instructions................................................. 52
Optional Equipment
Fireback Installation............................................................56
Grill Installation................................................................... 57
Index
Index................................................................................... 58

4 Safety Precautions
Travis Industries 4070620 100-01199_000
Safety Warnings:
•Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
•This unit must be installed by a qualified installer to prevent the possibility of an explosion.
•This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI
Z223.1 and NFPA 54(88).
•A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This
appliance may be installed in Manufactured Housing only after the home is site located.
•All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure. The venting must not be connected to a chimney flue serving a
separate solid-fuel burning appliance.
•Notify your insurance company before hooking up this fireplace.
•The room heater should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
•The instructions in this manual must be strictly adhered to. Do not use makeshift methods or
compromise in the installation. Improper installation will void the warranty and safety listing.
•This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will
void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.
•Contact your local building officials to obtain a permit and information on any installation restrictions
or inspection requirements in your area.
•If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call
your dealer and arrange for proper servicing.
•It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.
•Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call
your dealer for a full explanation of your heater and what to expect.
•Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
•Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
•Do not place clothing or other flammable items on or near the heater. Because this heater can be
controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed
on or near it.
•Light the heater using the built-in piezo igniter. Do not use matches or any other external device to
light your heater.
•Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Don't modify or replace orifices.
•The viewing glass should be opened only for lighting the pilot or conducting service.
•Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

Safety Precautions 5
© Travis Industries 4070620 100-01199_000
Safety Warnings (continued):
•Allow the heater to cool before carrying out any maintenance or cleaning.
•Operate the heater according to the instructions included in this manual.
•If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer
for service.
•The pilot flame must contact the thermopile and thermocouple. If it does not, turn the gas control
valve to "OFF" and call your dealer.
•This unit is not for use with solid fuel.
•Do not place anything inside the firebox (except the included fiber logs).
•If the fiber logs become damaged, replace with Travis Industries log set.
•Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.
•Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature
heater. Young children should be supervised when they are in the same room as the heater.
•Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.
•Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential damage(s).

6 Features and Specifications
Travis Industries 4070620 100-01199_000
Installation Options
•Residential or Mobile Home
•Straight or Corner Placement
•Flush or Recessed Face
•Raised or Floor Placement
•Internal or External Chase
•Horizontal or Vertical Vent
•Bedroom Approved
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square meter)* 88 88
Maximum Megajoules (MJ) Input Per Hour 21.6 21.6
* Heating capacity will vary with floor plan, insulation, and outside temperature.
Dimensions
Rear Vent Configuration
8" Diameter Vent
Back of Fireplace
36-1/4"
Weight: 155 Lbs.
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* Includes the required 1/2" clearance.
16-1/4"*
30"*
30-1/4"
33-1/4"
1"
28-3/4"
32-1/2"
18-3/4"
31-3/4"
Top Vent Configuration
8" Diameter Vent 4-3/4"
24-1/4"
Left Right
Front
845mm
770mm
730mm
920mm
475mm
825mm
805mm
415mm**
765mm**
120mm
25mm
205mm
205mm
615mm
**Includes the re
q
uired 13mm clearance
70 K
g

Installation (for qualified installers only) 9
© Travis Industries 4070620 100-01199_000
Top Vent or Rear Vent Configuration
This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow
the directions below.
NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise,
maximum vent run). Make sure the vent configuration is correct prior to installation. You may wish to
configure the diffuser when changing the vent configuration.
Converting the Fireplace to Top Vent Configuration
Remove the 4 screws securing the
outer flue assembly. Place the
screws and assembly aside.
NOTE: Use a magnetic-tipped
nutdriver on these screws - take
care to prevent the screws from
falling into the fireplace.
Top of Fireplace
Back of Fireplace
Remove and discard the
heat shield. Replace the 4
removed screws.
Remove the 4 screws securing the
inner flue assembly. Place the
screws and assembly aside.
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Remove the 4 screws securing the
intake cover plate. Place the screws
and cover plate aside.
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Remove and discard the
insulation found below the
large cover plate.

10 Installation (for qualified installers only)
Travis Industries 4070620 100-01199_000
Converting the Fireplace to Top Vent (continued)
Remove the 4 screws securing the
exhaust cover plate. Verify the gasket
on the cover plate is in place, then
attach it to the rear-facing exhaust
port with the same screws.
Verify the gasket on the intake cover
plate is in place, then attach it to the
rear of the fireplace using the screws
removed earlier.
Verify the gasket on the inner flue
assembly is in place, then attach it to
the upward-facing exhaust port using
the screws removed earlier.
Verify the gasket on the outer flue
assembly is in place, then attach it to
the top of the fireplace using the
screws removed earlier.

Installation (for qualified installers only) 11
© Travis Industries 4070620 100-01199_000
Fireplace Placement Requirements
•The fireplace requires a 13mm clearance from the angled sides and back of the fireplace to the
framing members. No material (insulation, framing, etc.) may be placed into this area.
•Fireplace must be installed on a level surface capable of supporting the fireplace and vent
•Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)
•This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
Clearances
•When installed, walls in front of the fireplace must be a minimum 25mm to the side of the fireplace.
•Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•Fireplace must be placed so the vents below and above the glass do not become blocked.
Raised Fireplaces
•The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace
(70 Kg.) and vent.

12 Installation (for qualified installers only)
Travis Industries 4070620 100-01199_000
Minimum Framing Dimensions - Rear Vent Configuration
24-1/4"
36-1/2"
33-1/2"
16-1/2"
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Route the
electrical line to
a position to the
left rear of the
fireplace.
Vent Clearances (8" dia. Vent):
1" to the sides, 1" below, and 4" above
the vent to combustibles.
Included Firestop (required)
Part # 250-00747
Center of Rear Vent
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HINT: place the fireplace so the center
line is at least 5" from both vertical framing
members at the rear (this allows the vent
to pass through the framing without
modfications)
The on/off switch/thermostat wire (if
used) should be routed to a location
near the right front of the fireplace.
Minimum 38” Fireplace
Enclosure Height
19-1/4"
32-1/2"
HINT: place the fireplace so the center
line is at least 130mm from both vertical
framing members at the rear (this allows
the vent to pass through the framing
without modifications)
V
ent Clearances (205mm dia. Vent):
25mm to the sides, 25mm below, and
100mm above the vent to combustibles.
Minimum 865mm Fireplace
Enclosure Height 615mm
825mm
850mm
930mm
420mm
490mm

Installation (for qualified installers only) 13
© Travis Industries 4070620 100-01199_000
Minimum Framing Dimensions - Top Vent Configuration
850mm
930mm
420mm
920mm

Installation (for qualified installers only) 17
© Travis Industries 4070620 100-01199_000
Gas Line Requirements
•The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and
the requirements listed below.
•The fireplace and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 3.5 kPA. For pressures under 3.5 kPA,
isolate the gas supply piping by closing the manual shutoff valve.
•Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
•This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of
the gas control valve to make sure the correct fuel is used.
Gas Line Connection
•Installation must be performed by a qualified installer, service agency or the gas supplier.
Gas Inlet Pressure Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 13" W.C. (3.24 kPA)
•If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately
adjusted, and the total gas load for the residence does not exceed the amount supplied.
•The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should
supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an
improper pressure.

18 Installation (for qualified installers only)
Travis Industries 4070620 100-01199_000
Gas Line Location
A 305mm flex tube and shutoff valve is
included with the fireplace. The
shutoff valve acce
p
ts a 13mm MPT.
A
75mm high by 50mm wide opening is
located behind the gas inlet cover plate (It
is 45mm above the base of the fire
p
lace
)
The gas inlet is located 65mm
above the base of the fireplace.
Y
ou may remove this cover plate to install the gas line. The
cover has a 22mm diameter hole (covered with a push plug)
in line with the gas inlet on the gas control valve. By
rotating the plate 180°, the hole may be relocated. You may
also secure the plate in a customized location using the self-
drilling screws.
A
305mm flex tube and shutoff valve is
included with the fireplace (you may
wish to use a 610mm flex tube). The
shutoff valve accepts a 13mm MPT.
A 75mm high by 50mm wide opening is
located behind the gas inlet cover plate (it
is 45mm above the base of the fireplace).
Y
ou may remove this cover plate to
install the gas line. The cover plate has
a 22mm diameter hole (covered with a
push plug). By rotating the plate 180°,
the hole may be relocated. You may
also secure the plate in a customized
location using the self-drilling screws.
150mm
345mm
150mm
345mm

Installation (for qualified installers only) 19
© Travis Industries 4070620 100-01199_000
Electrical Connection (required)
•The electrical line to the junction box inside the fireplace must be installed by a qualified installer and
must meet all local codes.
•Make sure the household breaker is shut off prior to working on any electrical lines.
•The appliance, when installed, must be electrically grounded in accordance with local codes.
•The electrical line must be a min. 14 gauge, and supply 240 Volts at 50 Hz (2 Amps)
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.
Left Side of Fireplace
Junction Box Assembly
Grounded 240V Power Supply
(Insulate wire ends)
Strain Relief

20 Installation (for qualified installers only)
Travis Industries 4070620 100-01199_000
Wall Switch or Thermostat Installation
Wiring Diagram (Millivolt System)
Do not connect 110-240 VAC to the gas control valve or wiring system of this fireplace. The switch must
be installed by a qualified installer.
The included wall switch may be installed following the directions below. An optional thermostat may also
be installed. It is attached to the gas control valve in the same manner.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.
Wall Switch Installation
1. Attach the included wire to the gas control valve.
2. Determine a location for the wall switch (the wire is a maximum 7.6m long). Route the wire through the
gas inlet hole (either side) to the junction box and attach following the directions below. Set the on/off
switch on the appliance to "OFF" to control the appliance with the wall switch.
Orange
White
Piezo Igniter
Thermopile
Red

Thermocouple
Copper Co-Axial
Wire
Red
Spark Electrode
Pilot Hood
On/Off Switch (on fireplace)
Optional Wall Switch,
Thermostat, or
Remote Control
Brown
Attach the two wires to the top and
bottom posts on the gas control
valve (orientation does not matter).
a
Carefully pack the wires into the
junction box. Attach the switch
to the junction box. Attach the
switchplate to the switch.
b
Standard
Screwdriver
From
Appliance
Insert the wire
through the back of
the mounted
junction box (your
junction box may
look different).
Expose 1/2" of
each wire. Secure
the wires to the
posts on the side of
the on/off switch
(orientation does
not matter).
Standard
Screwdriver
Expose 13mm of