Travis Industries Avalon Pendleton 745 User manual

Pendleton
(745/790)
Owner's
Manual
• Freestanding Stove
• Mobile-Home Approved
• Alcove Approved
• Hearth-Stove Approved
• Masonry Fireplace
Insert
• Zero-Clearance (Metal)
Fireplace Insert
SAFETY NOTICE:
If this appliance is not properly installed, a house fire
may result. For your safety, follow the installation
directions. Contact local building or fire officials about
restrictions and installation inspection requirements
in your area.
Copyright 2007, T.I.
$10.00 93508133
4050124 Listed
Tested to: U.L. 1482

2Introduction
Travis Industries 93508133 4050124
Introduction
We welcome you as a new owner of an Avalon Pendleton wood-burning stove. In an Avalon
Pendleton you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Avalon Pendleton is one of
the finest appliances the world over. This manual will explain the installation, operation, and
maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating
your appliance and save the manual for future reference. Included are helpful hints and suggestions
which will make the installation and operation of your new appliance an easier and more enjoyable
experience. We offer our continual support and guidance to help you achieve the maximum benefit
and enjoyment from your appliance.
Important Information
No other Avalon Pendleton appliance has the same
serial number as yours. The serial number is stamped
onto the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model: Avalon Pendleton
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today,
and Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your appliance. Do not mail
your Bill of Sale to us.
We suggest 1/24/05that you attach your Bill
of Sale to this page so that you will have all
the information you need in one place
should the need for service or information
occur.

Table of Contents 3
Travis Industries 93508133 4020509
General Information
Introduction & Important Information ......................2
Safety Precautions.............................................4
Features & Specifications ....................................6
Stove Installation
Planning The Installation .....................................7
Floor Protection Requirements..............................8
Stove Placement Requirements............................9
Clearances.......................................................9
Chimney Requirements.......................................10
Chimney Termination Requirements ......................11
Outside Air Requirements....................................11
Alcove Installation Requirements...........................12
Mobile Home Requirements.................................13
INSTALLATION DIAGRAMS
Standard Ceiling with a Factory Built Chimney.....14
Cathedral Ceiling with a Factory Built Chimney....14
Exterior Factory Built Chimney.........................15
Hearth Stove Positive Connection.....................15
Hearth Stove Direct Connection .......................16
Interior Masonry Chimney ...............................16
Insert Installation
Planning The Installation .....................................17
Insert Size Requirements.....................................18
Insert Placement Requirements ............................18
Hearth Requirements..........................................18
Masonry Fireplace Requirements..........................19
Zero Clearance (Metal) Fireplace Requirements.......19
Drafting Performance..........................................19
Leveling Bolt Installation......................................19
Block-Off Plate Installation...................................20
INSTALLATION DIAGRAMS
Insert with Positive Connection.........................21
Insert with Direct Connection (Masonry Fireplace)21
Insert with Direct Connection (ZC Fireplace) .......22
Insert with Face Seal Connection......................22
Operating Your Appliance
Safety Notice ....................................................23
Before Your First Fire..........................................23
Opening the Door...............................................23
Starting a Fire ...................................................24
Adjusting the Burn Rate.......................................25
Ash Removal ....................................................25
Optional Blower Operation...................................26
Re-Loading the Stove .........................................26
Overnight Burn..................................................26
Normal Operating Sounds....................................26
Hints for Burning................................................27
Selecting Wood .................................................27
Dry Wood is Key ...........................................27
Testing Wood Moisture...................................27
Why Dry Wood is Key.....................................27
Wood Cutting and Storage ..............................27
Troubleshooting.................................................28
Maintaining Your Appliance
Daily Maintenance..............................................29
Remove Ash ................................................29
Clean The Glass ...........................................29
Monthly Maintenance..........................................30
Door and Glass Inspection ..............................30
Check For Creosote Buildup............................30
Yearly Maintenance............................................31
Touch Up Paint.............................................31
Blower Cleaning............................................31
Firebrick and Baffle Inspection .........................31
Door Parts........................................................32
Replacing the Glass.......................................32
Replacing the Door Gasket..............................32
Replacing the Door Handle..............................32
Firebox Parts ....................................................33
Floor & Side Firebrick Removal & Replacement...33
Baffle Removal and Replacement.....................34
Air Tube Removal and Replacement .................34
Warranty
Warranty..........................................................35
Listing Information
Listing Information..............................................36
Optional Equipment
Stove Legs .......................................................37
Pedestal...........................................................37
Rear Blower Installation.......................................39
Outside Air Boot Installation .................................40
Surround Panels................................................41
Front Blower .....................................................43
Index
Index...............................................................44

4Safety Precautiions
Travis Industries 93508133 4020509
• The viewing door must be
closed and latched during
operation.
• Never block free airflow
through the air vents on this
appliance.
Gas
• Gasoline or other flammable
liquids must never be used
to start the fire or "Freshen
Up" the fire. Do not store or
use gasoline or other
flammable liquids in the
vicinity of this appliance.
• This appliance is designed
and approved for the
burning of cord wood only.
Do not attempt to burn any
other type of fuel other than
cord wood in this appliance,
it will void all warranties and
safety listings.
ASHES
• Ashes must be disposed in
a metal container with a
tight lid and placed on a
non-combustible surface
well away from the home or
structure.
• Do not touch the appliance
while it is hot and educate
all children of the danger of
a high-temperature
appliance. Young children
should be supervised when
they are in the same room
as the appliance.
36"
•Keep furniture, drapes,
curtains, wood, paper, and
other combustibles a
minimum of 36" away from
the front of the appliance.
•This appliance must be
properly installed to prevent
the possibility of a house
fire. The instructions must
be strictly adhered to. Do
not use makeshift methods
or compromise in the
installation.
Ok
•Contact your local building
officials to obtain a permit
and information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
appliance as well.
•Inspect the chimney
connector and chimney at
least twice monthly and
clean if necessary.
Creosote may build up and
cause a house fire.
•Do not connect this
appliance to any chimney
serving another appliance.
Type
HT Clay
Liner
•This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or
an approved masonry
chimney with a standard
clay tile, or stainless steel
liner.

Safety Precautions 5
Travis Industries 93508133 4020509
Mobile
Home
•When installed in a mobile
home, this appliance must
be bolted to the floor, have
outside air, and not be
installed in the bedroom
(Per H.U.D. requirements).
Check with local building
officials.
•Do not place clothing or
other flammable items on or
near this appliance.
•Never try to repair or replace
any part of this appliance
unless instructions are given
in this manual. All other
work must be done by a
trained technician.
•Do not make any changes
or modifications to an
existing masonry fireplace
or chimney to install this
appliance.
•Do not make any changes to
the appliance to increase
combustion air.
A
A
A
A
•Allow the appliance to cool
before carrying out any
maintenance or cleaning. •Overfiring the appliance may cause a house fire. If a unit
or chimney connector glows,
you are overfiring.
•Maintain the door and glass
seal and keep them in good
condition.
•Avoid placing wood against
the glass when loading. Do
not slam the door or strike
the glass.
•Do not use a grate or other
device to elevate the fire off
of the firebox floor. Burn the
fire directly on the bricks.
This
Manual
•Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.
•Travis Industries, Inc.
grants no warranty,
implied or stated, for
the installation or
maintenance of your
appliance,and
assumes no
responsibility of any
consequential
damage(s).

6Features & Specifications
Travis Industries 93508133 4020509
Installation Options:
•Freestanding
•Freestanding in an Alcove
•Freestanding in a Mobile Home
•Masonry Fireplace Insert
•Factory-Built (Z.C.) Fireplace Insert
Features:
•EPA Phase II Approved
•1.3 Cubic Foot Firebox Volume
•Single Operating Control
•Accepts Logs Up to 17" Long
•Steel Plate Construction (1/4" & 3/16")
•Heavy Duty Refractory Firebrick
•Optional High-Tech Blower
Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)* 600 to 1,200
Maximum BTU's per Hour (Cord Wood Calculation) 64,200
Overall Efficiency (Oregon Method) 68 %
Maximum Burn Time Up to 8 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
Dimensions:
Insert Dimensions:
Depth into Fireplace** ........11-5/8"
Onto Hearth**** ....................4-3/4"
23-3/4" ****
Note:
Measure side, corner,
and back clearances
from the stove top.
3-9/16"
20"*
16-3/8"
Height:
Steel Legs (discontinued)..26-1/2"
Sculptured or Cast Legs....27-7/8"
Pedestal.............................31-3/8"
The flue collar protrudes
3/4" above the stove top
2-1/4"
17-5/8"
(from base)
Flue Location for Pendleton-45
19"
* For inserts, add 3/4" for the flue collar.
** ZC (metal) fireplaces require 12-5/8".
*** ZC (metal) fireplaces require 25-3/4".
**** Does not include hearth protection.
Emissions:
3.0 Grams Per Hour (EPA Phase II Approved) –Tests conducted by E.E.S.P.C.

Stove Installation (for qualified installers only) 7
Travis Industries 93508133 4020509
SAFETY NOTICE:
Please read this entire manual before you install and use your new
room heater. Failure to follow instructions may result in property
damage, bodily injury, or even death. Contact local building or fire
officials about restrictions and installation inspection requirements
in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your stove. If you install the
stove yourself, your authorized dealer should review your plans for installation.
Check with local building officials for any permits required for installation of this stove and notify your
insurance company before proceeding with installation.
Preparation for Installation
•Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed by
applying touch up paint).
•Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The stove can be lightened by removing the firebricks and baffle. (pg 33) - replace before operation.
Stove Installation Considerations
The table below details the six most common types of installations and the considerations for each
type. Alternative methods of installation are available if they comply with local building codes.
Installation Type Considerations
Standard Ceiling with a Factory Built Chimney
(Page 14) •Requires ceiling and roof penetration
•Provides best draft
Cathedral Ceiling with a Factory Built Chimney
(Page 14) •Cathedral style chimney support required
•Provides best draft
Exterior Factory Built Chimney
(Page 15) •Uses two elbows to route chimney outside
•Exterior chimney is hidden from the room
•Elbows reduce draft
•Optional exterior chase reduces cold air blockage
Hearth Stove Positive Connection
(Page 15) •Utilizes existing masonry or zero clearance (metal) chimney
•Provides good draft due to full reline
•Easier to clean than direct or horizontal hearth stove
Hearth Stove Direct Connection
(Page 16) •Utilizes existing masonry or zero clearance (metal) chimney
•Requires construction of a "block-off plate"
•Draft reduced due to elbows & chimney cross section
Interior Masonry Chimney
(Page 16) •Utilizes existing masonry chimney (not approved for zero
clearance (metal) fireplaces)

8Stove Installation (for qualified installers only)
Travis Industries 93508133 4020509
Floor Protection Requirements
•Stove must be placed on the Travis Industries legs or Pedestal.
•Must be non-combustible and at least .018" thick (26 gauge)
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Minimum
35-3/4" Minimum 38-3/8"
Min. 16”
Min. 6”
Min. 6”
Floor protection must be
non-combustible and at least
.018" thick (26 gauge).

Stove Installation (for qualified installers only) 9
Travis Industries 93508133 4020509
Stove Placement Requirements
Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or
other means approved by local building or fire officials.
•Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors),
36" of the front of the stove
•If the stove is placed in a location where the ceiling height is less than 7', it must follow the
requirements in the section "Alcove Installation Requirements"
•Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):
Clearances
Straight Installations
a
b
de
Corner Installations
c
f
NOTE:
Measure clearances to the stove top.
Pendleton-45°Pendleton-90°
Minimum Clearance
(See the illustration above) Singlewall Connector Reduced Clearance* Singlewall Connector Reduced Clearance*
A Sidewall to stove 10" 11" 10" 11"
B Backwall to stove 19 1/2" 13" 16 1/2" 8 1/2"
C Cornerwall to stove 9 1/2" 7 1/2" 9 1/2" 7 1/2"
D Connector to sidewall 19" 19 1/2" 19" 19 1/2"
E Connector to backwall 17 1/2"** 9"** 17 1/4" 8 3/4"
F Connector to cornerwall 16"** 11"** 17 1/2" 15"
* Reduced clearance installations require one of the chimneys and connectors listed below:
•DURAVENT model DVL with DURATEC chimney
•DURAVENT model DVL with DURA-PLUS chimney
•AMERI-TEC model DCC with model HS chimney
•SECURITY model DL with SECURITY model ASHT or S2100 chimney
•METAL-FAB model DW with TG chimney
•GSW Double Wall Chimney Connector with Super Chimney Twenty-One
•SELKIRK METALBESTOS model DS connector with model SSII chimney
•I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector
•Standard Masonry Chimney with any one of the above listed connectors
** These are minimum clearances, not installation dimensions. Connector position will vary depending
upon brand. First establish the stove clearances, install the 45°connector to the stove, then determine the position of
the connector.
NOTE : Standard residential installations with reduced clearance connector may use the clearance determined by the
manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual.
Offsets must be used to maintain the stove to wall clearance.
NOTE : Reduced clearance connectors may not connect to the flue collar –order an appliance adapter for the
connector being used.

10 Stove Installation (for qualified installers only)
Travis Industries 93508133 4020509
Chimney Requirements
•DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER
APPLIANCE.
•Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter).
Chimney must be used from the first floor or wall penetration to the chimney cap.
•Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code
approved masonry chimney with a flue liner.
•Chimney connector and chimney must be fastened to the stove and each adjoining section.
•Follow the chimney manufacturer's clearances and requirements.
•Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing
through a ceiling or thimble when passing through a combustible wall.
•No more than 180oof elbows (two 90oelbows, or two 45o& one 90oelbow, etc.).
NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is
adversely affected. Additional chimney height may be required to boost draft.
A
A
A
A
AA
AA
A
A
A
AA
AA
AA
AA
A
A
A
Chimney Cap
(See the section
"Chimney Termination
Requirements" for
more details)
A
A
AA
AA
AA
AA
AA
AA
AA
Factory Built
Chimney
Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions - usually 2")
Floor Penetration
Equipment (Attic
Radiation Shield with
Chimney Support)
Reduceced
Clearance
Chimney
Connector
Sections
Roof Penetration Equipment
(Roof Radiation Shield,
Flashing, Storm Collar)
}
}
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Floor
Protection
A
A
A
A
Stove Clearance
(as outlined in this manual)
A
A
A
A
AA
AA
A
A
A
A
AA
AA
AA
A
A
A
}
Standard residential installations with
reduced clearance connector may use the
clearance determined by the manufacturer
of the connector for the connector to wall
clearance or the clearance listed in this
manual.
Mobile home installations must use the
the reduced clearance connector
clearances listed in this manual under
“Additional Requirements for Mobile Home
Installations”.
Minimum System 15'
Maximum System 33'
Drafting
Performance This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be
responsible for external forces leading to less than optimal performance.
•Standard residential installations may use single-wall connector (Mobile-Homes may not )
•Standard residential installations with reduced clearance connector may use the clearance
determined by the manufacturer of the connector for the connector to wall clearance or the clearance
listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes
must use the clearances listed in this manual under "Additional Requirements for Mobile Home
Installations".

Stove Installation (for qualified installers only) 11
Travis Industries 93508133 4020509
Chimney Termination Requirements
•Must have an approved cap (to prevent water from entering)
•Must not be located where it will become plugged by snow or other material
•Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10'
Slanted Roofs
F
lat Roofs
AA
A
A
A
Chimney must
extend 3'
above the roof
AAAAAAAAAAAAAAA
Chimney must extend 2'
above any portion of the roof
within 10' of the chimney
AA
AA
A
AA
AA
Chimney must
extend 3'
above the roof
Chimney must extend 2'
above any portion of the roof
within 10' of the chimney
Outside Air Requirements
•Required for mobile homes & in certain localities (check with building officials)
•Must not be drawn from an enclosed space (garage, unventilated crawl space)
•Requires the optional outside air boot (for legs) or pedestal.
Optional Air Duct (must not be
longer than 15' and at least 16
square inches in cross section)
A hole must be cut
through the floor
protection and
floor and the
rodent screen
nailed in place
here (see the
optional equipment
instructions for
exact sizes)
Outside
Air Boot
Outside air entrance must be placed so
it does not become blocked by snow.
When using outside air, find a location where the chimney and
outside air hole do not interfere with structural members of the home.
Pedestal (with insulation)
directs air to the stove.
Air may be drawn from a ventilated
crawl space or use an air duct.

12 Stove Installation (for qualified installers only)
Travis Industries 93508133 4020509
Alcove Installation Requirements
Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is considered
an alcove installation. Because of the reduced height, the special installation requirements listed
below must be met.
•Chimney connector and chimney must be one of the following types:
•DURAVENT model DVL with DURATEC chimney
•DURAVENT model DVL with DURA-PLUS chimney
•AMERI-TEC model DCC with model HS chimney
•SECURITY model DL with SECURITY model ASHT or S2100 chimney
•METAL-FAB model DW with TG chimney
•GSW Double Wall Chimney Connector with Super Chimney Twenty-One
•SELKIRK METALBESTOS model DS connector with model SSII chimney
•I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector
•Standard Masonry Chimney with any one of the above listed connectors
Pendleton-45°Pendleton-90°
Minimum Clearance
(See the illustration below) Combustible
Alcove Non-Combustible Alcove Combustible Alcove Non-Combustible Alcove
A Sidewall to stove 11" 6" 11" 6"
B Backwall to stove 13" 5" 8 1/2" 2"
D Connector to sidewall 19 1/2" 14 1/2 19 1/2" 14 1/2"
E Connector to backwall 9"* 2 1/2"* 8 3/4" 2 1/4"
G Maximum depth of alcove 48" 48" 48" 48"
H Minimum width of alcove 45 3/4" 35 3/4" 45 3/4" 35 3/4"
J Minimum height of alcove 84" 6" above stove top 84" 6" above stove top
•Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have
walls and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete).
This non-combustible material must be spaced and ventilated at least 1" off of all combustible
materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling.
All other alcoves are considered combustible. The clearances below must be met:
Non-combustible alcove
construction (on walls
and ceiling) - see the
explanation above.
AA
AA
AA
AA
3 1/2" thick non-
combustible
material
Combustible
materials
1" Min.
Ventilated
air space
Non-combustible
reinforcer
a
b
de
h
j
g

Stove Installation (for qualified installers only) 13
Travis Industries 93508133 4020509
Mobile Home Requirements
•Outside air must be installed - see "Outside Air Requirements" on page 11
•Chimney connector and chimney must be one of the following types:
•DURAVENT model DVL with DURATEC chimney
•DURAVENT model DVL with DURA-PLUS chimney
•AMERI-TEC model DCC with model HS chimney
•SECURITY model DL with SECURITY model ASHT or S2100 chimney
•METAL-FAB model DW with TG chimney
•GSW Double Wall Chimney Connector with Super Chimney Twenty-One
•SELKIRK METALBESTOS model DS connector with model SSII chimney
•I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector
•Standard Masonry Chimney with any one of the above listed connectors
NOTE: Reduced clearance connectors may not connect to the flue collar –order an appliance
adapter for the connector being used.
•Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)
Minimum Clearance
(See the illustration below) 745 Reduced Clearance
Connector
790 Reduced
Clearance
Connector
A Sidewall to stove 11" 11"
B Backwall to stove 13" 8 1/2"
C Cornerwall to stove 7 1/2" 7 1/2"
D Connector to sidewall 19 1/2" 19 1/2"
E Connector to backwall 9"* 8 3/4"
F Connector to cornerwall 11"* 15"
* These are minimum clearances, not installation dimensions. Connector position will vary
depending upon brand. First establish the stove clearances, install the 45°connector to the stove, then
determine the position of the connector.
Straight Installations
a
b
de
Corner Installations
c
f
NOTE:
Measure clearances to the stove top.
•If using offsets, use the connector clearance listed to the
right, not the connector manufacturer's
clearance.
•The appliance must be secured to the floor (consult your
building official). Secure the outside air boot to the floor
and stove to insure the stove does not dislocate.
•Mobile home installations require a spark arrester at the
chimney termination.
•The appliance must be grounded to the chassis of the
mobile home (consult your building official).
WARNING: DO NOT INSTALL IN SLEEPING ROOM.
CAUTION: THE STRUCTURAL INTEGRITY OF THE
MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.
Minimum Stove
Clearance
(as outlined above)
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12-1/4”
Min.
Minimum Connector
Clearance
(as outlined above)

14 Stove Installation (for qualified installers only)
Travis Industries 93508133 4020509
Standard
Ceiling with
a Factory
Built
Chimney
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
A
A
AA
AA
A
A
AA
AA
AA
AA
AA
AA
AAAAA
Chimney Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions - usually 2")
Chimney Connector Sections
Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm collar
and flashing are required
(some require a radiation
shield).
}
}
Minimum 15'
Maximum 33'
Stove Clearances
(See the section "Stove
Placement Requirements"
for more details)
Floor Protection
(See the section "Floor
Protection Requirements"
for more details)
Follow the chimney
manufacturer's instructions
and clearances for floor
penetrations. A ceiling
support is required, an attic
insulation shield is required
where insulation is present.
Insulation
Cathedral
Ceiling with
a Factory
Built
Chimney
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
A
A
AA
AA
A
A
AAAAA
AAAAA
Chimney Sections
Minimum Air Space to
Combustibles (See Chimney
Manufacturer's Instructions -
usually 2")
Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm
collar, flashing, and
cathedral-style chimney
support are required
(some require a radiation
shield).
}
Minimum 15'
Maximum 33'
Stove Clearances
(See the section "Stove
Placement Requirements"
for more details)
Floor Protection
(See the section "Floor
Protection Requirements"
for more details)
Chimney
Connector
Sections

Stove Installation (for qualified installers only) 15
Travis Industries 93508133 4020509
Exterior
Factory
Built
Chimney
NOTE:
Exterior chimneys
are subject to
greater moisture
and creosote
accumulation due
to the lower
temperatures. An
insulated chase
will reduce these
accumulations
(the proper
clearances to the
chimney must be
maintained).
AA
AA
AA
AA
AA
AA
AA
Chimney Cap
(See the section "Chimney
Termination Requirements"
for more details)
AA
AAAAA
Chimney Sections
Minimum Air Space to
Combustibles (See
Chimney Manufacturer's
Instructions - usually 2")
Chimney Connector
Sections
A
A
AA
AA
A
Follow the chimney
manufacturer's
instructions and
clearances for roof
penetrations. A storm
collar and flashing are
required (some
require a radiation
shield).
}
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
Stove Clearances
(See the section "Stove
Placement Requirements"
for more details)
}
Follow the chimney
manufacturer's
instructions and
clearances for wall
penetrations. A
wall radiation shield
(thimble) is
required.
Optional
insulated
chase
Wall Bands
and
Supports Insulated Tee
(with cleanout )
Minimum 15'
Maximum 33'
Min. 18"
clearance to
ceiling
Floor Protection
(See "Floor
Protection
Requirements"
for details)
Hearth
Stove
Positive
Connection
NOTE:
Most factory-built
chimney
manufacturers
make stainless
steel chimney
liners, either
flexible or rigid.
This provides a
wide variety of
installation
options. Make
sure to follow the
manufacturer's
instructions for
installation and
support.
AAAA
AAAA
AAAA
AAAA
AAAA
AAAA
AAAA
A
A
A
A
A
A
A
Remove damper
or wire it open
Airtight Insulated
Clean-Out
Min. 18"
Combustible
Mantle
NOTE: The entire fireplace and
chimney must be clean, undamaged,
and meet all local building codes
(UBC, etc.). Damage must be
repaired prior to installation. The
chimney must be 15' to 33' tall.
Floor Protection
(See the section
"Floor Protection
Requirements"
for more details)
See the section
"Stove Placement
Requirements" for
minimum clearances
required.
AA
The liner must be
stainless steel connector
or flexible vent. Follow
the liner manufacturer's
instructions for installation
and support.
Cap and flashing
prevents water from
entering

16 Stove Installation (for qualified installers only)
Travis Industries 93508133 4020509
Hearth
Stove
Direct
Connection
NOTE:
Direct
connections
require installation
of an airtight, non-
combustible
block-off plate or
damper adapter.
AAA
AAA
AAA
AAA
AAA
AAA
AAA
A
A
A
A
A
Block-off plate or
damper adapter
Remove damper
or wire it open
Airtight
Insulated
Clean-Out
Stainless steel
chimney connector
must Extend 1' past
the block-off plate or
to the flue liner
NOTE: The chimney must have a clay
tile liner. If it does not, the installation
must use a positive connection (full
reline). The entire fireplace and
chimney must be clean, undamaged,
and meet all local building codes (UBC,
etc.). Damage must be repaired prior
to installation. The chimney must be
15' to 33' tall.
Clay
Liner
Floor Protection
(See the section "Floor
Protection Requirements"
for more details)
Combustible Mantle
Min. 18"
See the section
"Stove Placement
Requirements" for
minimum clearances
required.
Max. 8”
Interior or
Exterior
Masonry
Chimney
NOTE:
This type of
installation
requires a UBC
approved
masonry
connector or a
factory built (U.L.
Listed) wall
thimble.
Make sure the
clean-out seals in
place.
Clay Liner
See the section "Stove
Placement Requirements" for
minimum clearances required.
Min. 18"
clearance
to ceiling
This type of
installation requires
a UBC approved
masonry connector
or a factory built
(U.L. Listed) wall
thimble.
Chimney connector sections
NOTE: The chimney must have a
clay tile liner. If it does not, the
installation must use a positive
connection (full reline). The
entire fireplace and chimney must
be clean, undamaged, and meet
all local building codes (UBC,
etc.). Damage must be repaired
prior to installation. The chimney
must be 15' to 33' tall.
See the section
"Floor Protection
Requirements"

Insert Installation (for qualified installers only) 17
Travis Industries 93508133 4020509
SAFETY NOTICE:
Please read this entire manual before you install and use your new
room heater. Failure to follow instructions may result in property
damage, bodily injury, or even death. Contact local building or fire
officials about restrictions and installation inspection requirements
in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your stove. If you install the
stove yourself, your authorized dealer should review your plans for installation.
Check with local building officials for any permits required for installation of this stove and notify your
insurance company before proceeding with installation.
Preparation for Installation
•Check for damage to the exterior of the inserts (dents should be reported, scratches can be fixed by
applying touch up paint).
•Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The stove can be lightened by removing the firebricks and baffle. (pg 26) - replace before operation.
Insert Installation Considerations
•This insert is approved for installation into an existing masonry or zero clearance (metal) fireplace.
Depending upon your installation concerns, several options are yours to provide the most desirable
installation. The sections that follow detail the requirements that must be met for a safe installation.
To further help installation, the most common types of installations are explained in table below. Prior
to installing your insert make a detailed plan with dimensions to double-check them against all of the
requirements listed.
Installation Type Considerations
Insert with Positive Flue (Full Reline)
(Page 21)
•Utilizes existing masonry or zero clearance fireplace
•Provides best draft
•Easiest to clean
Insert with Direct Connect Flue
(Page 21 and 22)
•Utilizes existing masonry or zero clearance fireplace
•Provides good draft
•Requires fireplace block-off plate - see page 18
Insert with Face Seal Connection
(Page 22)
•Utilizes existing masonry fireplaces with cross section
of 28" to 144" (not approved for zero
clearance fireplaces)
•Provides okay draft
•Easiest to install
•Requires the optional surround panels and insulation
(see "Surround Panels" on page 42).
Surround Panels
•The insert must be installed with surround panels (see page 42).

18 Insert Installation (for qualified installers only)
Travis Industries 93508133 4020509
Insert Size Requirements (see Illustration below)
Minimum
Fireplace Size Masonry Fireplace Z.C. (Metal) Fireplace
a
b
c
d
e
f
g
h
i
j
Height (front)
Height (rear)
Width (front)
Width (rear)
Depth
Hearth Depth*
Hearth Width
Facing Width
Facing Height
Mantel Height
21 1/2"
21 1/2"
23 3/4"
23 3/4"
11 3/8"
20 3/4"
39 3/4"
41 3/4"
39"
41"
21 1/2"
21 1/2"
25 3/4"
25 3/4"
12 3/8"
20 3/4"
39 3/4"
47 3/4"
31"
43"
a
ce
f
b
d
h
i
j
g
Non-Combustible Hearth
Combustible Mantel
Non-Combustible Facing
* This is the distance the insert protrudes from
the fireplace opening plus the required 16" of
hearth extension.
Insert Placement Requirements
•The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert
•Insert and hearth must be installed on a level, secure floor
•The minimum clearances, facing, and hearth requirements in the illustration below must be met
(follow the clearances for the type of fireplace being used - either masonry or zero-clearance).
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AAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
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Side
Wall
Combustible Mantel
Combustible Top Facing
Non-Combustible
Hearth
Facing
Masonry
Fireplace
Minimum Clearances
k
l
m
n
o
p
q
x
Sidewall to Insert
Side Facing
Top Facing
w. Mantel Shield
Mantel to Insert
w. Mantel Shield
Hearth (Front)*
Hearth (Side)
Front of Insert
Extension onto Hearth
10"
9"
20"
14 1/2"
22"
16 1/2"
16"
8"
36"
4 3/4"
* Does not include the distance the insert
extends onto the hearth (dimension "x").
q
l
k
p
x
o
n
m
ZC (Metal)
Fireplace
30"
12"
12"
n/a
24"
n/a
16"
8"
36"
4 3/4"
Hearth Requirements
•Must extend 16" in front of the insert and 8" on both sides
•Must be non-combustible 1/4" thick insulating board with a thermal conductivity of K = 0.72

Insert Installation (for qualified installers only) 19
Travis Industries 93508133 4090313
Masonry Fireplace Requirements
• Chimney must have a clay tile liner or a stainless steel liner (positive connection)
• Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert
• Chimney height: 15' minimum; 33' maximum.
• Entire fireplace, including chimney, must meet local building requirements
Zero-Clearance (Metal) Fireplace Requirements:
• Must utilize a positive (full reline) or direct connection (block-off plate)
• Must be manufactured by one of the following manufacturers:
• Marco • Majestic • Heatilator • Preway • Tempco • Superior
• Heat N Glo • Lennox • Martin • Monesson
• Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert
• Entire fireplace, including chimney, must meet local building requirements
• Chimney height: 15' minimum; 33' maximum. Minimum
cross section: 28.65 square inches
• The damper ("A") and grate ("B") must be removed (see
the illustration to the right)
• The smoke shelf ("C"), internal baffles ("D"), screen ("E"),
and metal or glass doors ("F") may be removed (if
applicable)
• The masonry lining ("G"), insulation ("H"), and any
structured rigid frame members (metal sides, floor, door
frame, face of the fireplace, etc. – "I") may not be
removed or altered
C
B
F
I
D
E
A
G
H
Drafting Performance
This appliance relies upon natural draft to operate. External forces, such as wind, barometric
pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air
infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external
forces leading to less than optimal performance.
Leveling Bolt Installation
Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install,
raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the
insert. Adjust the bolts until they extend the same height as the hearth steps up. After the insert is
installed, fine-tune the leveling bolts to level the insert (see the illustration).
AAA
AAA
AAA
AAA
AAA
AAA
This distance is the
hearth step-up. The
leveling bolts should
stick out this far from the
base of the insert. Fireplace
Hearth
The leveling bolts go
into the holes at the
rear corners of the
insert.

20 Insert Installation (for qualified installers only)
Travis Industries 93508133 4020509
Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other non-
combustible seal-off device (e.g. damper adapter), will need to be installed. This device is used to
seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal
to promote draft. The directions below detail the steps for construction and installation of a block-off
plate.
1. Determine a location for the block-off plate at the top of the firebox below the damper area (make
it high enough to allow installation of the connection pipe). The location should be level and in an
area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the
firebox at the height where the block-off plate will be installed (see the illustration below). Then
measure the depth of the location where the block-off plate will be installed ("C").
NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal)
fireplaces often have domed firebox tops. This makes zero-clearance block-off plates more
difficult to install. To simplify the procedure, insulation may be used to seal the rounded edges.
2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange
will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards
on the template and place it inside the fireplace. If the template fits correctly in its planned
location, go to the next step. If it does not, make a new template with the appropriate corrections
until it fits correctly.
3. With the template in place, mark the location that is centered in the fireplace and 9 1/4" back from
the fireplace opening. This location approximates the center of the flue when the insert is in place
(a slight offset may occur based upon insert and block-off plate placement). Remove the
template and cut a 6 1/4" diameter hole centered on this mark.
4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each
flange for mounting the plate.
5. Mount the block-off plate using masonry screws.
NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be long
enough to penetrate the first layer of metal).
6. Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool®or equivalent)
and furnace cement (allow the cement to dry for at least 24 hours before burning).
7. After placing the appliance and installing the pipe through the block-off plate, use high-
temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and
block-off plate.
Firebox
AAA
AAA
AAA
AAA
AAA
AAA
AAA
AA
AA
AA
AA
AA
AA
A
C
B
The center of
the flue is 9 1/4"
back from the
fireplace
opening.
Damper Measurement
"A"
Measurement "B"
2" Flanges
(for attaching
the block-off
plate) Measurement
"C"
The center of the flue is 9 1/4" back from the
fireplace opening (6 1/4" in diameter).
Block-Off Plate Template