Travis Industries GreenSmart Fireplace 564 SS User manual

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564 SS
GreenSmart™
Fireplace
Listed by
AS 4553-2008
GMK10022
IAPMO-R&T OCEANA
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer: After installation give this manual to the home-
owner and explain operation of this heater.
©Copyright 2009, T.I. $10.00 100-01222_000 4081126
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW 2153
Australia

2 Introduction
© Travis Industries 4090709 100-01222_000
Overview
This manual details the installation requirements
for the 564 GS fireplace. For operating and
maintenance instructions, refer to the 564 GS
Owner's Manual (part # 100-01223).
Listing Details
This appliance was listed by SAI Global to AS
4553-2000 (AG 103-2000). The listing label is
attached to the appliance near the gas control
valve.

Table of Contents 3
© Travis Industries 4090709 100-01222_000
Introduction
Overview.............................................................................2
Listing Details......................................................................2
Safety Precautions
Safety Precautions..............................................................4
Features and Specifications
Features..............................................................................6
Installation Options..............................................................6
Heating Specifications.........................................................6
Dimensions .........................................................................6
Installation
Packing List.........................................................................7
Additional Items Required...................................................7
Installation Overview...........................................................7
Recommended Installation Procedure ................................7
Top Stand-Off Assembly.....................................................8
Converting the Fireplace to Top Vent Configuration ...........9
Fireplace Placement Requirements....................................11
Clearances......................................................................11
Raised Fireplaces............................................................11
Min. Framing Dims. - Rear Vent Configuration...........................12
Min. Framing Dims. - Top Vent Configuration .................13
Nailing Brackets ..............................................................14
Corner Installations - Rear Vent Configuration................15
Corner Installations - Top Vent Configuration..................16
Gas Line Requirements ......................................................17
Fuel .................................................................................17
Gas Line Connection.......................................................17
Gas Inlet Pressure...........................................................17
Gas Line Location............................................................17
Electrical Connection (required)..........................................19
Optional Wall Switch or Thermostat Installation..................20
Vent Requirements .............................................................21
Vent Clearances..............................................................21
Altitude Considerations....................................................21
Approved Vent.................................................................22
Vent Installation...............................................................22
Approved Vent Configurations ............................................23
Restrictor Position ...........................................................23
Exhaust Restrictor Adjustment ........................................23
Intake Restrictor Adjustment ...........................................24
Diffuser Plate Adjustment................................................25
Rear Vent Config. W Horizontal Term. (no vertical rise) .....26
Rear Vent Config. W Horizontal Term. (w vertical rise).......27
Rear Vent Configuration with Vertical Termination..............28
Top Vent Configuration with Horizontal Termination...........29
Top Vent Configuration with Vertical Termination...............30
Termination Requirements..................................................31
Installation (continued)
Hearth Requirements.......................................................... 32
Facing Requirements.......................................................... 33
Drywall Installation ..........................................................33
Facing Overview .............................................................34
Optional Faceplates – Sizing Chart.................................34
Thin Facing Installation ...................................................35
Thick Facing Installation..................................................37
Thick Facing Installation with FPX Arched Faces............38
Mantel Requirements.......................................................... 40
Install Example - Build-Out (Dog-House) w Hor. Term. ...... 41
Install Example - Build-In w Hor. Term................................ 42
Finalizing the Installation
Steps for Finalizing the Installation ..................................... 43
Air Shutter Adjustment ....................................................44
Glass Frame Removal and Installation............................... 45
Log Set Installation ............................................................. 47
LP Conversion Instructions................................................. 54
Optional Equipment
Fireback Installation............................................................ 57
Grill Installation................................................................... 58
Index
Index................................................................................... 60

4 Safety Precautions
Travis Industries 4090709 100-01222_000
Safety Warnings:
•Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
•This unit must be installed by a qualified installer to prevent the possibility of an explosion.
•This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow
ANSI Z223.1 and NFPA 54(88).
•A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This
appliance may be installed in Manufactured Housing only after the home is site located.
•All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure. The venting must not be connected to a chimney flue serving a
separate solid-fuel burning appliance.
•Notify your insurance company before hooking up this fireplace.
•The room heater should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
•The instructions in this manual must be strictly adhered to. Do not use makeshift methods or
compromise in the installation. Improper installation will void the warranty and safety listing.
•This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will
void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.
•Contact your local building officials to obtain a permit and information on any installation restrictions
or inspection requirements in your area.
•If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call
your dealer and arrange for proper servicing.
•It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.
•Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call
your dealer for a full explanation of your heater and what to expect.
•Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
•Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
•Do not place clothing or other flammable items on or near the heater. Because this heater can be
controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed
on or near it.
•Light the heater using the built-in igniter. Do not use matches or any other external device to light
your heater.
•Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Don't modify or replace orifices.
•The viewing glass should be opened only for conducting service.
•Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

Safety Precautions 5
© Travis Industries 4090709 100-01222_000
Safety Warnings (continued):
•Do not place articles on or against this appliance.
•Do not use or store flammable materials near this appliance.
•Do not spray aerosols in the vicinity of this appliance while it is in operation.
•Do not modify this appliance
•Servicing shall be carried out only by authorized personnel.
•Allow the heater to cool before carrying out any maintenance or cleaning.
•Operate the heater according to the instructions included in this manual.
•If the main burners do not start correctly turn the gas off and call your dealer for service.
•This unit is not for use with solid fuel.
•Do not place anything inside the firebox (except the included fiber logs).
•If the fiber logs become damaged, replace with Travis Industries log set.
•Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.
•Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature
heater. Young children should be supervised when they are in the same room as the heater.
•Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.
•Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential damage(s).

6 Features and Specifications
Travis Industries 4090709 100-01222_000
Installation Options
•Residential or Mobile Home
•Straight or Corner Placement
•Flush or Recessed Face
•Raised or Floor Placement
•Internal or External Chase
•Horizontal or Vertical Vent
•Bedroom Approved
Heating Specifications
Natural Gas Propane
Approximate Heating Capacity (in square feet)* 950 950
Approximate Heating Capacity (in square meters)* 88 88
Maximum BTU Input Per Hour 20,500 20,500
Maximum Megajoules (MJ) Input Per Hour 21.6 21.6
* Heating capacity will vary with floor plan, insulation, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous operation
independent of installed system.
Dimensions
Rear Vent Configuration
8" (203mm) Diameter Vent
Back of Fireplace
36-1/4"
921mm
Weight: 155 Lbs. (70.4kg)
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* Includes the required 1/2" (13mm)
clearance.
16-1/4"*
413mm
30"*
762mm
30-1/4"
768mm
33-1/4"
845mm
1"
25mm
28-3/4"
730mm
18-3/4"
476mm
31-3/4"
794mm
Top Vent Configuration
8" (203mm) Diameter Vent 4-3/4"
121mm
24-1/4"
616mm
Left Right
Front
32-1/2"
826mm

Installation (for qualified installers only) 7
© Travis Industries 4090709 100-01222_000
Packing List
•Propane Conversion Kit
•Log Set
•Firestop (sku 250-00747)
Additional Items Required
•Direct Vent
•Gas Line Equipment (shutoff valve, pipe, etc.)
•Electrical Equipment
Installation Overview
•All requirements below must be met.
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See the section
"Approved Vent
Configurations"
See the section
"Electrical Connection"
See the section
"Mantel Requirements"
Insulation must not fill
the 1/2" (13mm)
clearance around the
back and sides of the
fireplace.
See the section
"Vent Requirements"
See the section "Minimum
Framing Dimensions"
Drywall
Top Vent
Configuration Rear Vent
Configuration
See the section
"Gas Line Installation"
Side
Wall
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See "Optional Non-
Combustible Facing"
Drywall
See "Optional Non-
Combustible Hearth"
Nailing Brackets
Required  Travis
Firestop (sku
250-00747)
1" Min.
25mm
Recommended Installation Procedure
•Frame the opening for the fireplace. Make sure to allow for vent installation.
•This fireplace is designed to accommodate 1/2" (13mm) or 5/8" (16mm) drywall (see "Nailing
Brackets" on page 14 for details). Secure the fireplace to the framing.
•Install the vent, gas line and electrical hook-up.
•Install the drywall.
•Install the hearth (if applicable).
•Install the facing (if applicable).
•Install the mantel (if applicable).
•Finalize the installation (see page 43) and install the grill or face.

8 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Top Stand-Off Assembly
The top stand-offs must be assembled prior to installation.
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Standoff
a
Replace the screw to secure the standoff.
Bend the standoff in the numbered
sequence shown above.
Remove the screw below the standoff.
b
1
2
3
c
The standoffs are shipped in the flat position.
Make sure to follow the instructions below before
installing the fireplace.
BEFORE
Warning: You must follow the instructions below to elevate both standoffs. Failure to
do so will result in an extreme fire hazard.
1/4" Nutdriver
AFTER

Installation (for qualified installers only) 9
© Travis Industries 4090709 100-01222_000
Top Vent or Rear Vent Configuration
This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow
the directions below.
NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise,
maximum vent run). Make sure the vent configuration is correct prior to installation. You may wish to
configure the diffuser when changing the vent configuration.
Converting the Fireplace to Top Vent Configuration
Remove the 4 screws securing the
outer flue assembly. Place the
screws and assembly aside.
NOTE: Use a magnetic-tipped
nutdriver on these screws - take
care to prevent the screws from
falling into the fireplace.
Top of Fireplace
Back of Fireplace
Remove and discard the
heat shield. Replace the 4
removed screws.
Remove the 4 screws securing the
inner flue assembly. Place the
screws and assembly aside.
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Remove the 4 screws securing the
intake cover plate. Place the screws
and cover plate aside.
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Remove and discard the
insulation found below the
large cover plate.

10 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Converting the Fireplace to Top Vent (continued)
Remove the 4 screws securing the
exhaust cover plate. Verify the gasket
on the cover plate is in place, then
attach it to the rear-facing exhaust
port with the same screws.
Verify the gasket on the intake cover
plate is in place, then attach it to the
rear of the fireplace using the screws
removed earlier.
Verify the gasket on the inner flue
assembly is in place, then attach it to
the upward-facing exhaust port using
the screws removed earlier.
Verify the gasket on the outer flue
assembly is in place, then attach it to
the top of the fireplace using the
screws removed earlier.

Installation (for qualified installers only) 11
© Travis Industries 4090709 100-01222_000
Fireplace Placement Requirements
•The fireplace requires a 1/2" (13mm) clearance from the angled sides and back of the fireplace to the
framing members. No material (insulation, framing, etc.) may be placed into this area.
•Fireplace must be installed on a level surface capable of supporting the fireplace and vent
•Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)
•This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
Clearances
•When installed, walls in front of the fireplace must be a minimum 1" (25mm) to the side of the
fireplace.
•Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•Fireplace must be placed so the vents below and above the glass do not become blocked.
Raised Fireplaces
•The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace
(155 Lbs.70 Kg) and vent.

12 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Minimum Framing Dimensions - Rear Vent Configuration
24-1/4"
616mm
36-1/2"
927mm
33-1/2"
851mm
16-1/2"
419mm
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Route the
electrical line to
a position to the
left rear of the
fireplace.
Vent Clearances for 8" (203mm) dia. Vent:
1" (25mm) to the sides, 1" (25mm) below,
and 4" (102mm) above the vent to
combustibles.
Included Firestop (required)
Part # 250-00747
Center of Rear Vent
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HINT: place the fireplace so the center
line is at least 5" (127mm) from both
vertical framing members at the rear (this
allows the vent to pass through the
framing without modfications)
The on/off switch/thermostat wire (if
used) should be routed to a location
near the right front of the fireplace.
Minimum 38" (965mm)
Fireplace Enclosure Height
19-1/4"
489mm
32-1/2"
826mm

Installation (for qualified installers only) 13
© Travis Industries 4090709 100-01222_000
Minimum Framing Dimensions - Top Vent Configuration
Route the electrical line to
a position to the left rear
of the fireplace.
36-1/2"
927mm
33-1/2"
851mm
16-1/2"
419mm
WARNING: A cut-out for the gas line
may be required on the framing. See
the dimensions under "Gas Line
Connection" for details.
The on/off switch/thermostat wire (if
used) should be routed to a location
near the right front of the fireplace.
Minimum enclosure height = 36-1/4" (921mm)

14 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Nailing Brackets
NOTE: Additional nailing
brackets are provided along
the base of the fireplace.
Use these brackets if not
using the front brackets.
For installations using
5/8" (0.625mm) drywall
fold the shorter tab out
90° (use a screwdriver if
necessary).
For installations using
1/2" (13mm) facing fold
the larger tab out 90°
(use a screwdriver if
necessary).
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Fireplace
Drywall
Framing
Nailing Bracket
TOP VIEW
1/2" (13mm)
Drywall
5/8" (0.625mm) Drywall
There are four nailing brackets
on the front of the fireplace.
Follow the directions below to
prepare the nailing brackets.
Once in place, nail or screw the
nailing brackets to the framing.
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Fireplace
Drywall
Framing
Nailing Bracket
TOP VIEW
WARNING:
Make sure the fireplace is
square and plumb when
placed in the framing.
Measured corner-to-
corner, the fireplace
should be square (approx.
47-1/8" (1197mm) for each
dimension). Use shims to
insure the fireplace is
square.

Installation (for qualified installers only) 15
© Travis Industries 4090709 100-01222_000
Corner Installations - Rear Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all
clearances still apply).
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7" (178mm)
Approximate
(varies due to vent
installation)
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44-1/2" Min.
1130mm
Minimum 1/2" (13mm)
Clearance
NOTE: Most installations
use:
6" (152mm) Section for 2x6
(51mm X 152mm) Walls
4" (102mm) Section for 2x4
(51mm X 102mm) Walls
Minimum 1" (25mm)
Clearance
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564 SS Firestop
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16 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Corner Installations - Top Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all
clearances still apply).
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14-1/4"
362mm
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44-1/2" Min.
1130mm
Minimum 1/2" (13mm)
Clearance
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Installation (for qualified installers only) 17
© Travis Industries 4090709 100-01222_000
Gas Line Requirements
•The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and
the requirements listed below.
•The fireplace and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,
isolate the gas supply piping by closing the manual shutoff valve.
•Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
•This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of
the gas control valve to make sure the correct fuel is used.
Gas Line Connection
•Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a
licensed plumber/gasfitter).
Gas Inlet Pressure Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 13" W.C. (2.73 kPA)
•If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately
adjusted, and the total gas load for the residence does not exceed the amount supplied.
•The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should
supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an
improper pressure.

18 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Gas Line Location
13-3/4"
349mm
8-3/4"
222mm
13-3/4"
349mm
8-3/4"
222mm
The gas inlet is located 2-1/2"
(64mm) above the base of the
fireplace.
Right Side Gas Inlet (preferred)
Left Side Gas Inlet
A 3" (76mm) high by 2" (51mm) wide opening is
located behind the gas inlet cover plate. It is 4-3/4"
(121mm) behind the front and 1-3/4" (44mm) above
the base of the fireplace.
A 3" (76mm) high by 2" (51mm) wide opening is
located behind the gas inlet cover plate. It is 7-3/4"
(197mm) behind the front and 1-3/4" (44mm) above
the base of the fireplace.
You may remove this cover plate to install the gas line. The
cover plate has a 7/8" (.0875mm) diameter hole (covered
with a push plug) in line with the gas inlet on the gas control
valve. By rotating the plate 180° the hole may be re-located.
You may also secure the plate in a customized location using
the self-drilling screws.
You may remove this cover plate to install
the gas line. The cover plate has a 7/8"
(0.875mm) diameter hole (covered with a
push plug). By rotating the plate 180° the
hole may be re-located. You may also
secure the plate in a customized location
using the self-drilling screws.
A 6" (152mm) flex tube and shutoff
valve is included with the fireplace.
The shutoff valve accepts a 1/2"MPT.
A 6" (152mm) flex tube and shutoff valve is
included with the fireplace. You may wish to
use a 24" (610mm) flex tube. The shutoff valve
accepts a 1/2" MPT.
You may wish to route the flex line along
the front edge of the fireplace to conceal it.

Installation (for qualified installers only) 19
© Travis Industries 4090709 100-01222_000
Electrical Connection (required)
•The electrical line must be installed by a qualified installer and must meet all local codes.
•Make sure the household breaker is shut off prior to working on any electrical lines.
•The appliance, when installed, must be electrically grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
•The electrical line must supply 240 Volts at 60 Hz (2 Amps).
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.

20 Installation (for qualified installers only)
Travis Industries 4090709 100-01222_000
Optional Wall Switch or Thermostat Installation
Do not connect 110-240 VAC to the gas control valve or wiring system of this fireplace. The switch
must be installed by a qualified installer.
This fireplace includes an optional wall switch (with wire)
to operate the fireplace burner without accessing the
internal on/off switch. A thermostat may be used instead.
Route the wire from inside the fireplace, through the
grommet on either side of the fireplace near the gas inlet
(see at right) to the switch. The wall switch (or thermostat)
may bypass the fireplace on/off switch or be installed in
parallel or series configuration (see below).
Caution: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause
improper and dangerous operation.
Note: When using a GreenSmart™ remote, use the
receiver for on/off operation (do not use a wall
switch or thermostat).
Warning: Make sure all wiring is secure and does not
contact hot or moving components.
OPTIONAL WALL SWITCH
(included with fireplace)
Place "WARNING"
label on switch cover.
Parallel Connection Series Connection
On / Off Switch
ON On / Off Switch
OFF On / Off Switch ON On / Off Switch OFF
Thermostat / External
Switch ON Heater is ON Heater is ON Thermostat /
External Switch ON Heater is ON Heater is OFF
Thermostat / External
Switch OFF Heater is ON Heater is OFF Thermostat /
External Switch OFF Heater is OFF Heater is OFF
To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below:
Thermostat
(or External Switch) Wires
ab
c
On / Off Switch
a
On / Off Switch
c
b
Thermostat
(or External Switch) Wires