Travis Industries 864 Clean Face User manual

864 Clean Face
(with screen)
Installation Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
Tested and Listed by
Report # B0516PRT-001
ANSI Z21.88-2014
CSA 2.33-2014
Built-In Direct Vent
Fireplace
Natural Gas or Propane
Residential or Mobile
Home
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com
Copyright 2014, T.I. $10.00 4140613 100-01376

2 Introduction
© Travis Industries 4140613 100-01376
Overview
This manual details the installation requirements for
the 864 Cleanface GSR2 fireplace. For operating
and maintenance instructions, refer to the 864
Cleanface GSR2 Owner's Manual (part # 100-
01377).
Listing Details
This appliance was listed by Intertek Test Labs to
ANSI Z21.88. The listing label is attached to the
appliance near the gas control valve. A copy is
shown to the right.
Massachusetts Approval
This manual has been submitted to the
Massachusetts Board of State Examiners of
Plumbers and Gas Fitters
National Fireplace Institute
Report No. B0516PRT-001
Control No. 4000515 Vented Gas Fireplace Heater
864 TRV GS2 864 TRV GSR2
Tested to: ANSI Z21.88-2014/CSA2.33-2014 “Vented Gas Fireplace Heater”, CGA 2.17-M91 (R2009) “Gas Burning Heating Appliances for Manufactured Homes”, and CSAP.4.1-09 Testing method for measuring annual fireplace efficiency. This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and Propane Installation Codes, CSAB149.1. This appliance must be installed in accordance with the current Standard CAN/CSA Z240 MH, Mobile Housing, in Canada or with the Manufactured Home Constructions and Safety Standard, Title 24 CFR, Part 3280, in the UnitedStates, orwhen sucha standardis notapplicable,ANSI/NCSBCS A225.1/NFPA501A, ManufacturedHome Installation Standard. Thisvented gas fireplaceheater isequipped at thefactory foruse with naturalgas. Ifconversion to propane(LP) isdesired,the optional factoryconversion kit mustbe used. 864TRV GS2: PartNo. 250-01720 (SIT)or 225-20224 (PSE) register kit may be used. 864 TRV GSR2: Part No. 225-20173 (PSE) register kit may be used. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket,permanently located, manufacturedhome (USAonly)or mobile home,where notprohibited bylocal codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used. This vented gas fireplace heater is not for use with air filters. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. This appliance must be properly connected to a venting system in accordance with the manufacturer’s installation instructions. Use only approved coaxial direct vent system to vent this appliance to the exterior. See owner’s manual for approved brands of venting. If the vent-air intake system is disconnected for servicing or any other reason, it must be resealed and / or reinstalled. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier. VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUEL
Minimum Clearances to Combustibles
Fireplace to Adjacent Wall Wood Floor Beneath Fireplace Back to Enclosure
1” (26mm)
0” (0mm)
0.5” (13mm)
Top to Enclosure (from Stand-Offs) Sides to Enclosure Base of Fireplace to a Mantel
0” (0mm)
0.5” (13mm)
See Owner’s Manual
FAN TYPE VENTED CIRCULATOR
Blower Electrical Rating: 115V., 1.5 Amps, 60 Hz, 150 Watts
Part No. 228-10077 / 228-10078 fan or blower assembly may be used.
DANGER! Risk of Electric Shock. Disconnect power before servicing unit.
Minimum Inlet Pressure (inches W.C.) Maximum Inlet Pressure (inches W.C.) Manifold Pressure on “HI” (inches W.C.)
L.P.
11”
13” 10”
N.G.
5.5”
7”
3.5”
Input Rate on “HI” (BTU/Hr) Input Rate on “LO” (BTU/Hr) Orifice Size - Front (DMS) Orifice Size - Rear (DMS)
L.P.
31,000
8,000
#56 #57
N.G.
31,000 10,000
#49 #49
This appliance is equipped for use only at altitudes 0-2,000 feet (0-610m) in the USA. In Canada, 0-4,500 feet (0-1370m). For altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed. See owner’s manual for information on making these changes.
2015 2016 2014
Feb. Mar. Jan.
May Jun. Apr.
Aug. Sep. Jul.
Nov. Dec. Oct.
MANUFACTURE DATE:
WARNING: Failure to install this appliance per the manufacturer’s instructions or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
12521 Harbour Reach Drive
Mukilteo, WA 98275
Manufactured by:
www.travisproducts.com
CAUTION:
Do not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person.
0933

Table of Contents 3
Travis Industries 4140613 100-01376
TableofContents
Overview................................................................2
Listing Details .......................................................2
Installation Options ..............................................6
Heating Specifications .........................................6
Dimensions............................................................6
Packing List...........................................................7
Additional Items Required....................................7
Recommended Installation Procedure................7
Massachusetts Requirements .............................8
Requirements for the Commonwealth of Massachusetts8
MANUFACTURER REQUIREMENTS.......................... 8
Top Vent or Rear Vent Configuration..................9
Converting the Fireplace to Top Vent Configuration..... 9
Converting the Fireplace to Top Vent (continued) ......10
Standoff and Drywall Support Preparation.......11
Fireplace Placement Requirements ..................12
Clearances..................................................................12
Raised Fireplaces ....................................................... 12
Minimum Framing Dimensions....................................13
Nailing Brackets.......................................................... 14
Corner Installations - Rear Vent Configuration ...........15
Corner Installations - Top Vent Configuration.............16
Gas Line Requirements......................................17
Fuel ............................................................................. 17
Gas Line Connection................................................... 17
Gas Inlet Pressure ......................................................17
Gas Line Location....................................................... 18
Converting Gas Line to the Left Side .......................... 18
Electrical Connection (required)........................19
Accessing the Area Under the Burner ..............20
Vent Requirements .............................................21
Vent Clearances.......................................................... 21
Altitude Considerations............................................... 21
Approved Vent ............................................................22
Vent Installation...........................................................22
Approved Vent Configurations..........................23
Restrictor Position.......................................................23
Exhaust Restrictor Adjustment.................................... 23
Intake Restrictor Adjustment.......................................24
Diffuser Plate Adjustment............................................25
Rear Vent Configuration with Horizontal
Termination (no vertical rise).............................26
Rear Vent Configuration with Horizontal
Termination (with vertical rise)..........................27
Rear Vent Configuration with Vertical
Termination .........................................................28
Top Vent Configuration with Horizontal
Termination .........................................................29
Top Vent Configuration with Vertical
Termination .........................................................30
Termination Requirements.................................31
Hearth Requirements..........................................32
Optional Tile Stop Removal ...............................33
Facing Requirements .........................................34
Mantel Requirements..........................................35
Steps for Finalizing the Installation...................36
Air Shutter Adjustment.................................................37
Screen Removal..................................................38
Glass Frame Removal ........................................39
Log Set Installation.............................................40
Log Set Overview ........................................................40
Back Log......................................................................41
Right Log .....................................................................41
Front Left Log ..............................................................42
Left Log........................................................................42
Center Twig .................................................................43
Front Ember Chunk .....................................................43
Left Twig......................................................................44
Center Left Twig ..........................................................44
Center Log...................................................................45
Right Twig....................................................................45
Ember Installation........................................................46
Rock Wool Placement .................................................46
LP Conversion Instructions...............................47
Fireback Installation ...........................................50
Wiring Diagram............................................................51
Index ....................................................................52

4 Safety Precautions
Travis Industries 4140613 100-01376
Safety Warnings
Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
Young children should be carefully supervised when they are in the same room
as the appliance. Toddlers, young children and others may be susceptible to
accidental contact burns. A physical barrier is recommended if there are at risk
individuals in the house. To restrict access to a fireplace or stove, install an
adjustable safety gate to keep toddlers, young children and other at risk
individuals out of the room and away from hot surfaces.
Children and adults should be alerted to the hazards of high surface temperature
and should stay away to avoid burns or clothing ignition. Do not touch the hot
surfaces of the heater. Educate all children of the danger of a high-temperature
heater.
Due to the high temperature, the heater should be located out of traffic and away
from furniture and draperies.
This unit must be installed by a qualified installer to prevent the possibility of an explosion.
This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI
Z223.1 and NFPA 54(88), in Canada follow CSA B149.1.
A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This
appliance may be installed in Manufactured Housing only after the home is site located.
All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure. The venting must not be connected to a chimney flue serving a
separate solid-fuel burning appliance.
Notify your insurance company before hooking up this fireplace.
The instructions in this manual must be strictly adhered to. Do not use makeshift methods or
compromise in the installation. Improper installation will void the warranty and safety listing.
This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will
void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer.
Contact your local building officials to obtain a permit and information on any installation restrictions
or inspection requirements in your area.
If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call
your dealer and arrange for proper servicing.
It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.
Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call
your dealer for a full explanation of your heater and what to expect.
Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the
control system and any gas control which has been under water.

Safety Precautions 5
Travis Industries 4140613 100-01376
Safety Warnings (continued)
Because this heater can be controlled by a thermostat there is a possibility of the heater turning on
and igniting any items placed on or near the appliance.
Light the heater using the built-in igniter. Do not use matches or any other external device to light
your heater.
Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Don't modify or replace orifices.
The viewing glass should be opened only for conducting service.
Allow the heater to cool before carrying out any maintenance or cleaning.
Operate the heater according to the instructions included in this manual.
If the main burners do not start correctly turn the gas off and call your dealer for service.
This unit is not for use with solid fuel.
Do not place anything inside the firebox (except the optional artwork).
Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement
of the glass should be done by a licensed or qualified service person.
Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.
Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this
appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this
appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to
operating the appliance.
Installation and repair should be done by a qualified service person. The appliance should be
inspected before use and at least annually by a professional service person. More frequent cleaning
might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative
that control compartments, burners, and circulating air passageways of the appliance be kept clean.
Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential damage(s).