Travis Industries Large Flush Wood Insert User manual

Large Flush
Wood Insert
(Rectangular or Arched)
with Hybrid-Fyre™ Technology
Owner's Manual
Masonry Fireplace Insert
Zero-Clearance (Metal) Fireplace Insert
Save these instructions for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation
inspection requirements in your area.
Travis Industries, Inc.
12521 Harbour Reach Drive
Mukilteo, WA 98275
www.travisproducts.com
Copyright 2015, T.I.
$10.00 100-01273
4150514 Listed
Tested to: U.L. 1482 & ULC S628

2 Introduction
© Travis Industries 100-01273 4150514
Introduction
We welcome you as a new owner of a Large Flush Wood Insert. In purchasing a Large Flush Wood Insert
you have joined the growing ranks of concerned individuals whose selection of an energy system reflects
both a concern for the environment and aesthetics. This insert is one of the finest appliances the world
over. This manual will explain the installation, operation, and maintenance of this appliance. Please
familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future
reference. Included are helpful hints and suggestions which will make the installation and operation of your
new appliance an easier and more enjoyable experience. We offer our continual support and guidance to
help you achieve the maximum benefit and enjoyment from your appliance.
Important Information
No other Large Flush Wood Insert appliance has the
same serial number as yours. The serial number is
stamped onto the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model: Large Flush Wood Insert_
Serial Number:
Purchase Date:
Purchased From:
Register your warranty online at:
traviswarranty.com
Or, mail your warranty card to:
Travis Industries House of Fire
12521 Harbour Reach Drive
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your Bill
of Sale to us.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should the
need for service or information occur.

Table of Contents 3
© Travis Industries 100-01273 4150514
Introduction ......................................................2
Important Information......................................2
Installation Options..........................................6
Features ............................................................6
Heating Specifications.....................................6
Dimensions.......................................................6
Emissions and Efficiency................................6
Planning the Installation..................................7
Preparation for Installation....................................7
Additional Accessories Needed for Installation.....7
Additional Requirements for Canada....................7
Fireplace Requirements ..................................8
Fireplace Altered Tag.......................................8
Insert Placement Requirements .....................9
Hearth Requirements.....................................10
USA ....................................................................10
CANADA.............................................................10
Mantel Requirements.....................................10
Masonry Fireplace Requirements ................11
Zero-Clearance (Metal) Fireplace
Requirements .................................................11
Drafting Performance ....................................12
Insert Rollers ..................................................12
Leveling Bolt Installation...............................12
Fettle Installation............................................12
Flue Installation..............................................13
Sealing the Flue to the Insert..............................13
Surround Panel Installation ..........................14
Face Installation.............................................14
Re-Routing the Electrical Cord to the Left
Side..................................................................15
Safety Notice ..................................................16
Before Your First Fire....................................16
Verify the Installation...........................................16
Curing the Paint..................................................16
Carbon Monoxide (CO) Emissions......................16
Over-Firing the Stove..........................................16
Opening the Door...........................................17
Opening the Door................................................17
Closing the Door.................................................17
Bypass Operation ..........................................18
Maintaining Catalytic Burn-Off .....................18
Catalytic Combustor – Use and Cleaning....19
Inspecting & Cleaning the Combustor.................19
Starting a Fire.................................................20
Adjusting the Burn Rate................................21
Approximate Air Control Settings:.......................21
Ash Removal..................................................21
Understanding Your Heater’s Combustion
System............................................................22
Burning Your Heater......................................22
Blower Operation...........................................23
Re-Loading the Stove....................................23
Overnight Burn...............................................23
Normal Operating Sounds ............................23
Hints for Burning ...........................................24
Selecting Wood..............................................24
Why Dry Wood is Key.........................................24
Wood Cutting and Storage..................................24
Do Not Burn List..................................................25
Troubleshooting.............................................26
Daily Maintenance (while stove is in use)...27
Clean the Glass (if necessary)............................27
Monthly Maintenance (while appliance is in
use)..................................................................28
Door and Glass Inspection..................................28
Door Latch Adjustment .......................................28
Creosote - Formation and Need for Removal .....28
Yearly Maintenance .......................................29
Touch-Up Paint...................................................29
Cleaning the Air Duct and Blower (if applicable).29
Firebrick and Baffle Inspection............................29
Cleaning the Catalytic Combustor.......................30
Door Parts.......................................................31
Replacing the Glass............................................31
Replacing the Door Gasket.................................31
Blower and Electrical Parts ..........................32
Firebox Parts..................................................33
Baffle Parts .........................................................33
Baffle Removal....................................................33
Combustor ..........................................................33
Air Tube Removal & Replacement...............34
Brick Removal & Replacement ...........................35
GreenStartTM Igniter – Firebrick and Housing
Installation......................................................36
Listing Label........................................................40

4 Safety Precautions
© Travis Industries 100-01273 4150514
The viewing door must be
closed and latched during
operation.
Smoke from this appliance may
active a smoke detector when
the door is open.
Never block free airflow through
the air vents on this appliance.
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
away from the front of the
appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.
Gas
ASHES
36"
Ok
Type
HT Clay
Liner

Safety Precautions 5
© Travis Industries 100-01273 4150514
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not place clothing or other
flammable items on or near this
appliance.
Allow the appliance to cool
before carrying out any
maintenance or cleaning.
This wood heater has a
manufacturer-set minimum low
burn rate that must not be
altered. It is against federal
regulations to alter this setting or
otherwise operate this wood
heater in a manner inconsistent
with operating instructions in this
manual.
Maintain the door and glass seal
and keep them in good
condition.
Do not operate this heater with
broken or missing glass.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Over-firing the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are over-firing.
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).
Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We
recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such
fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
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This
Manual

6 Stove Installation (for qualified installers only)
© Travis Industries 100-01273 4150514
Installation Options
Masonry Fireplace Insert
Zero-Clearance (Metal) Fireplace Insert
Features
3 Cubic Foot Firebox Volume
Single Air Control
Accepts Logs Up to 24" Long
Steel Plate Construction (Up to 5/16")
Heavy Duty Refractory Firebrick
Standard High-Tech Blower
Heating Specifications
Approximate Maximum Heating Capacity (in square feet)* 1,500 to 2,500
Maximum Burn Time Up to 12 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
This model was tested for efficiency using method B415.1-10 and was determined to have a weighted average
Higher Heating Value (HHV) Overall Heating Efficiency (OHE) of 80.3%.
Dimensions
Figure 1
(a) Measure clearances from base of insert (b) Fireplace Opening
Emissions and Efficiency
This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15,
2015. Tested to Method 28, 5G2 this heater has been shown to deliver heat at rates ranging from 8,500
to 35,300 BTU/hr and an emission value of 0.58 g/h.
6.25"
159 mm
530 Lbs. (236 Kg)
6" (153mm) Dia.
19"
483mm
23.5"
597mm
a
b
31" 788mm
22"
559mm
20.75"
528mm
9.75"
248mm

Fireplace Insert Installation (for qualified installers only) 7
© Travis Industries 100-01273 4150514
SAFETYNOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in property damage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Planning the Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert and
notify your insurance company before proceeding with installation.
The location of your wood heater in your home will decide how affectively the heat produced will spread
throughout your house. Attention to the home design with consideration of natural convection and air
circulation should be taken into account when choosing the placement of your heater within the home.
Preparation for Installation
Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch-up paint).
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg. 35) - replace before
operation.
Additional Accessories Needed for Installation
Face
Surround Panels (see page14)
Additional Requirements for Canada
Do not remove bricks or mortar from existing fireplace.
This fireplace insert must be installed with a continuous chimney liner of 6” diameter extending from
the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3
requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
Permanently seal any opening between the masonry of the fireplace and the facing masonry.
Fireplace insert, or surround panels, may be removed to inspect fireplace insert and fireplace.
Lock existing dampers in the open position.

8 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01273 4150514
Fireplace Requirements
Figure 2 shows the minimum size requirements for the type of fireplace used.
Minimum Fireplace Size
a Height (front) 23.5" 597mm
b Height (rear) 22" 559mm
c Width (front) 33”* 839mm*
d Width (rear) 20.75” 528mm
e Depth 19” 483mm
f Hearth Depth
NOTE: Base of insert must be a
minimum 1” above combustible floor
surfaces (carpet, wood, etc.). See
“Hearth Requirements” for further
details.
18”** 458mm**
g Hearth Width 47" 1093mm
h Facing Width 42" 1194mm
i Facing Height Above Base of Insert 37" 940mm
j Mantel Height Above Base of Insert 41" 1042mm
Figure 2 * Includes 2” (51mm) for power cord installation.
** In the US, a 16” (407mm) hearth may be used if base of insert is 2”
(51mm) above combustible floor surfaces (carpet, wood, etc.).
Fireplace Altered Tag
Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable
method). You may wish to place it in a location where it will be covered by the surround panels.
a
ce
f
b
d
h
i
j
g
Non-Combustible Hearth
Combustible Mantel
Non-Combustible Facing

Fireplace Insert Installation (for qualified installers only) 9
© Travis Industries 100-01273 4150514
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" (915mm) of the front of the insert ( Figure 3 “q”).
Insert and hearth must be installed on a level, secure floor
The minimum clearances, facing, and hearth requirements in Figure 3 must be met.
Minimum Clearances
k Sidewall 10.5" 267mm
l Side Facing (non-combustible) 5.5" 140mm
m Top Facing (non-combustible) 37" 940mm
n Mantel (combustible) 41" 1042mm
o Front Hearth
NOTE: Base of insert must be a minimum 1” above
combustible floor surfaces (carpet, wood, etc.). See
“Hearth Requirements” for further details.
18”* 458mm*
p Side Hearth 8" 204mm
q Front of Insert 36" 915mm
r Mantel Breastplate (max. 1” 26mm thick) 37” 940mm
s Mantel Column (max. 8” 204mm deep) 5.5" 140mm
x Extension Onto Hearth (from front edge of insert) 0" 0mm
* In the US, a 16” (407mm) hearth may be used if base of insert is 2” (51mm) above combustible floor
surfaces (carpet, wood, etc.). See “Hearth Requirements” for full details.
Figure 3
Combustible Top Facing
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Side
Wall
Non-Combustible
Hearth
Facing
q
l
p
o
m
Combustible Mantel
n
Max. 1"
26mm
r
k
s
x

10 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01273 4150514
Hearth Requirements
When installing into a masonry fireplace, the hearth must meet Uniform Building Code (UBC) standards.
A UBC hearth extending 16” (407mm) in front of the fireplace insert must have a surface 2” (51mm)
above the surrounding combustible floor. (Canada) A UBC hearth extending 18” (458mm) in front of the
fireplace insert must have a surface 1” (25mm) above the surrounding combustible floor. The surface of a
UBC hearth may be raised by applying any noncombustible material. A hearth extending 20” (508mm) or
more has no height requirement.
USA
When installing into a zero-clearance fireplace, the hearth must extend 16” (407mm) to the front and 8”
(204mm) to the sides of the insert. The surface of the hearth must be 2” (51mm) above the surrounding
combustible floor and the hearth must provide and R-value (thermal resistance) of 2.38 or greater.
If the insert is a minimum 7” (178mm) above the combustible floor (carpet, wood, etc.) the hearth must
extend 16” (407mm) in front and 8” (204mm) on both sides of the insert. Hearth must be non-combustible
(cement board, tile, etc.). No R-value (thermal resistance) is required.
CANADA
When installing into a zero-clearance fireplace, the hearth must extend 18” (458mm) to the front and 8”
(204mm) to the sides of the insert. The surface of the hearth must be 1” (25mm) above the surrounding
combustible floor and the hearth must provide and R-value (thermal resistance) of 2.38 or greater.
If the insert is a minimum 7” (178mm) above the combustible floor (carpet, wood, etc.) the hearth must
extend 18” (458mm) in front and 8” (204mm) on both sides of the insert. Hearth must be non-combustible
(cement board, tile, etc.). No R-value (thermal resistance) is required.
Mantel Requirements
See minimum mantel clearances below.
Min. 1” (25mm)
Non-Combustible Hearth
(min. R-Value 2.38)
Min. 18” (458mm)
Combustible
Flooring
Non-Combustible Hearth
(Tile, Cement Board, etc.)
USA Min. 16” (407mm)
Canada Min. 18” (458mm)
Combustible
Floorin
g
Min. 7”
(178mm)
Max. 12" (305mm)
Max. 1" (25mm)
Min. 37"
(940mm)
Base of Insert
Mantel Height
Above Base of Fireplace
41" (1042mm)
40"
0"
1" (25mm)
2" (51mm)
8" (203mm)
7" (178mm)
6" (152mm)
5" (127mm)
4" (102mm)
3" (76mm)
9" (229mm)
10" (254mm)
11" (279mm)
12" (305mm)
Maximum Mantel Depth (b)
39"
38"
37" (940mm)
Min. 41"
(1042mm)

Fireplace Insert Installation (for qualified installers only) 11
© Travis Industries 100-01273 4150514
Masonry Fireplace Requirements
Must utilize a positive connection (full reline)
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert.
Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert).
Entire fireplace, including chimney, must meet local building requirements.
The fireplace insert must be placed on a masonry hearth built to UBC standards.
Zero-Clearance (Metal) Fireplace Requirements
Must be manufactured by one of the following manufacturers:
• Marco • Majestic • Heatilator • Preway • Tempco • Superior
• Heat N Glo • Lennox • Martin • Monesson
Entire fireplace, including chimney, must meet local building requirements
Chimney height: 15' minimum; 33' maximum.
The damper ("A") and grate ("B") must be removed (see illustration below). The smoke shelf ("C"),
internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable).
The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor,
door frame, face of the fireplace, etc. – "I") may not be removed or altered
The chimney on the ZC fireplace must be listed per UL 127 or ULC 610-M87 for all installations. Any
thermal protection component of the fireplace or chimney must remain in place. The fireplace and
chimney must be inspected prior to installation. A NFPA 211 Level II inspection is recommended.
Repairs must be made prior to insert installation. The base of the fireplace must be structurally sound
and able to support the weight of the insert.
The stainless steel liner must be 6” diameter and extend the full height of the chimney (also called a
positive connection or full re-line). This liner must meet type HT (2100°F) requirements per UL 1777
(USA) or ULC S635 with “0” clearance to masonry (Canada). The liner must be attached to the insert
flue collar and to the top of the existing chimney.
We recommend using the listed Travis ZC Liner Kit from Duravent (SKU 98900046, 47, or 48). If you
do not use this kit, you must use the original ZC chimney cap.
The liner support and cap at the top of the chimney must not reduce air flow for the existing air-cooled
chimney system. The Travis ZC Liner Kit includes a cap that meets this provision.
To prevent air from passing up the ZC fireplace chimney (the gap between the liner and chimney) we
recommend sealing the area near the damper. Use non-combustible material to seal this area (non-
backed fiberglass insulation or kaowool).
The convection air channel on the fireplace must not be blocked. Do not block any louvers, grills, or
air passages on the front of the fireplace.
Entire fireplace, including chimney, must meet local building requirements. Permits may be required
for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you
insurance agent of this fireplace insert.
C
B
F
I
D
E
A
G
H

12 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01273 4150514
Drafting Performance
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors.
Too much draft may cause excessive temperatures in the appliance and may damage the heater.
Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft
will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An
uncontrollable burn or excessive temperature indicates excessive draft.
Insert Rollers
Two rollers are built into the back edge of the insert. This
allows the insert to be rolled into position by lifting the front
of the insert and pushing it into position (see Figure 4).
Figure 4
Leveling Bolt Installation
MASONRY NOTE: Place a metal plate below the
bolts on masonry fireplaces to prevent damage to the
floor brick.
Two leveling bolts are pre-installed on the insert to
allow for proper leveling within the fireplace. To
access the bolts, remove the back corner firebricks
and cover plates “a” and “b”). The bolts are pre-
threaded to a weld-nut on the base of the insert. Use
a 3/4” socket wrench to screw the bolts down
(clockwise) until the insert is level (see “c”).
SEALING THE COVER PLATE: We recommend
sealing the cover plate with furnace cement (place on
underside of cover plate).
BOLT LENGTH: The included bolts allow
approximately 1” of rise. If additional rise is required,
use a longer 1/2-13 thread bolt. Make sure the
additional bolt length does not interfere with the cover
plate.
Figure 5
Fettle Installation
The fettle is designed to prevent ash from spilling out of the firebox opening. It is held in place with two tabs
and slots at the front of the firebox (see pictures below). The fettle is optional and may be removed if desired.
a
b
c

Fireplace Insert Installation (for qualified installers only) 13
© Travis Industries 100-01273 4150514
Flue Installation
RLH Chim-Flex Starter Sections
RLH manufactures starter
sections in straight or
angled configurations to
suit your application.
They are secured from
inside the firebox, making
installation much easier.
Contact RLH for additional
details:
www.chim-flex.com
Sealing the Flue to the Insert
This insert utilizes a catalytic combustor to increase efficiency and decrease emissions. This increases
the air resistance inside the firebox, making the flue connection especially important. To insure proper
draft, and to prevent smoke spillage during re-loading, it is crucial for the flue to be sealed with
fireplace cement. If an adapter is used, both joints to the liner and to the insert must be sealed. Use a
generous amount of fireplace cement at every connection (where the flue connects to the insert and at
every joint).
In addition, we recommend using non-combustible fiberglass insulation to seal the fireplace enclosure.
By sealing the top and bottom of the chimney, and the surround panels, you will be ensuring outside air is
not pulled into the chimney.
Included in the owner’s pack are
three “flue brackets” and six self-
drilling screws. Use these
components to secure the flue to the
fireplace insert.
Flue Opening
Flue (flexible or rigid)
Flue Bracket
Self-Drilling Screws
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The liner must be stainless
steel connector or flexible vent.
Follow the liner manufacturer's
insturctions for installation and
support.
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Remove damper or wire it open
Airtight Insulated
Clean-Out
Combustible Mantle
Flue Liner
See the section "Insert
Placement Requirements" for
minimum clearances and
hearth required.
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Cap (prevents water from
entering)
Install a non-combustible
cover plate to prevent water
from entering the chimney
Seal the flue connection to the insert
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We recommend using non-combustible
fiberglass insulation to seal the fireplace
enclosure (chimney top and bottom, and
surround panels)
Furnace
Cement
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14 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01273 4150514
Surround Panel Installation
Width Height Part#
Standard Size 42" 32-1/2" 96100392
1. Before installing, the insert should be in place with the flue attached. Attach the brackets as
shown below, using the screws included in the hardware pack with the insert. Make sure the
brackets are flush with the front of the convection chamber.
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2. Attach the surround panel as shown below.
NOTE: When installing the panel, route the power cord and rheostat wires through the notch on the bottom of
the panel (right side). Route the catalytic temperature probe wire through the notch on the left side.
Make sure these wires do not become pinched or damaged during panel and face installation.
Face Installation
There are several face options available for this fireplace insert. Refer to the instructions included with
your face.

Fireplace Insert Installation (for qualified installers only) 15
© Travis Industries 100-01273 4150514
Re-Routing the Electrical Cord to the Left Side
The power cord is connected to the right side of the insert when it leaves the factory. It may be re-routed
to the left side following the directions below. Do this procedure before installing the surround panels.
Disconnect the Molex connector and remove the power cord following the directions below.
Connect the power cord to the left side following the directions below.
NOTE: An additional knockout is
provided if using the insert wiring kit.
Route the power through one hole,
the rheostat through the other.
Power
Cord
Rheostat Wires
Disconnect the molex connector
leading from the power cord.
Use pliers to compress the strain relief
from the top and bottom while pulling it
out of the hole in the side of the insert.
Remove the power cord.
Leave the rheostat
wires in place.
Make sure the power cord is
disconnected prior to
conducting these steps.
Remove the button plug from the left side.
Re-attach the strain relief to the left side (use
pliers to compress the strain relief from the top
and bottom while pushing it into the hole).
Power
Cord
Attach the molex connector on the
power cord to the molex connector
on the left side of the insert.

16 Operating Your Appliance
© Travis Industries 100-01273 4150514
Safety Notice
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.
Before Your First Fire
Verify the Installation
Before starting the stove, verify that the stove is properly installed and all of the requirements in this
manual have been followed.
Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).
Curing the Paint
Follow the steps below to cure the paint (first fire):
a) Open doors and windows in the room to ventilate the heater during the
curing process.
b) Vacate the room. The fumes from the initial heating process are non-toxic
but may be unpleasant.
c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes.
Then increase the burn temperature to a hot burn (600°F/315°C) for an
additional 45 minutes. This will cure the paint.
Door Gasket - The door gasket can adhere to the paint on the front of the
heater. To prevent this, carefully open and close the door a few times during
the paint curing process.
Carbon Monoxide (CO) Emissions
Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is
detrimental to the environment and to your health. The more visible the smoke, the higher the CO levels.
Burning dry wood is the most significant step you can take to reduce CO emissions. It is also important to
understand the combustion process so you can burn your heater efficiently. Read the manual thoroughly
so that you can operate your heater in the most efficient and clean manner possible.
Over-Firing the Stove
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design
specifications can result in permanent damage to the heater.
This stove was designed to operate at a high temperature. But due to differences in vent configuration,
fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area
starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to
cool before proceeding.
Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red, it is
considered over-firing and will void the warranty.
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2 to 4 hours

Operating Your Appliance 17
© Travis Industries 100-01273 4150514
Opening the Door
The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the bypass before opening the door (see following page
for directions). You can also open the door a small amount and let air enter the firebox.
Opening the Door
Closing the Door

18 Operating Your Appliance
© Travis Industries 100-01273 4150514
Bypass Operation
The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the
flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary
combustion and making the heater more efficient.
When starting or re-loading, pull the bypass out, if necessary.
During normal operation, push the bypass in.
Maintaining Catalytic Burn-Off
This fireplace uses a catalytic combustor
to increase heat transfer to the room and
reduce emissions.
Follow the directions below to utilize
the combustor to its fullest potential.
• Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes).
• Close the by-pass (push in) when the fireplace is hot.
• Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading.
How to Check if your Combustor is Working
A combustor temperature probe is included with the fireplace to
monitor the combustor. After the bypass is engaged, the
combustor temperature should rise, showing combustor
operation. Combustor temperatures over 500° F (260° C),
indicate the combustor is working and igniting unburnt fuel.
The combustor can also be viewed through the glass from
below. You will notice the combustor glowing red when the
combustor is working effectively.
Bypass Pushed In
Used for normal operation
Bypass Pulled Out
Used for starting and re-loading
Use the included pull tool
to operate the bypass rod
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The catalytic combustor
takes dirty smoke and turns it
into extra heat and cleaner
emissions.
NOTE: If the combustor is engaged
(bypass closed) when the fireplace
is still cool, it will not work, leading
to dirty smoke, no extra heat, and a
dirtier combustor.
Press this
ON/HOLD button
to view the
temperature

Operating Your Appliance 19
© Travis Industries 100-01273 4150514
Catalytic Combustor – Use and Cleaning
This heater uses a catalytic combustor to improve efficiency and reduce emissions. To work at
its optimum, the combustor must be kept free of excessive ash. If the heater becomes sluggish
when the bypass is closed, flyash may be building up on the combustor. See the directions
below to inspect and clean the combustor with the included brush.
Testing your Catalyst Combustor
A combustor that is not functioning may still show active temperatures during the medium and high burn rates with
the primary fire providing enough heat to hold output temperatures above 500°f. To check the combustor function
burn your fireplace for at least 2-3 hours on the medium to high setting ensuring a full coal bed covers the firebox
floor and the unit is at operating temperature. Set your burn rate to medium low and monitor the catalyst output
temperature. The combustor should maintain a temperature above 500°f. If your combustor temp falls below 500°f
perform this test two or three times to ensure the results. If your results are the same your combustor may need
cleaning or replacement. Note: If you reload your fireplace before starting your burn test burn the new fuel load on
high for at least 20 min before setting your burn rate to medium low.
Inspecting & Cleaning the Combustor
The combustor becomes very hot during operation. Let the heater cool before cleaning the combustor.
The combustor is located directly above
the firebox opening. Make sure the
square openings are open for air to pass
through. If ash is accumulating, use the
brush to clear off visible flyash.
NOTE: To thoroughly clean the
combustor, use an ash vacuum to pull
flyash from the combustor (see page 30).
Combustor

20 Operating Your Appliance
© Travis Industries 100-01273 4150514
Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee";
some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire
starting.
Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed, open
the doors 1/4" during the first five minutes of start-up.
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start
or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR
FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not place such fuel
within space heater installation clearances or within the space required for charging and ash removal.
If using a fire-starter, use only products specifically designed for stoves - follow the manufacturer's
instructions carefully.
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT
MAY CAUSE SKIN BURNS.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the
firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.
Starting a “Top-Down Fire”
One particularly successful method for starting a fire is to
stack several large pieces of wood in the center of the stove
(see the illustration to the right). Then place a several wads
of newspaper in the center with kindling on top. When you
light the newspaper this “top-down” fire will burn its way to
the center, igniting the larger pieces. With some practice,
this method should work for you.