Trebro Quadlift QL001 Owner's manual

Part No. 66008
rev 10/9/08
OWNER / OPERATOR’S MANUAL
Serial Number QL001 - QL015
Photo by Jim Claxton

Trebro Manufacturing
P.O. Box 80390
Billings, Montana 59108
[phone] [phone]
Fax [phone]
All information, illustrations, and specifications contained in this manual
are based on the latest product information available at the time of printing.
The right is reserved to make changes at any time without notice.

2/6/06 66008 1
TABLE OF CONTENTS
INTRODUCTION SECTION 1 PAGE
Specifications ...................................................................................................................... 1-1
Identification ........................................................................................................................ 1-2
Definition of Directions ........................................................................................................ 1-2
SAFETY SECTION 2 PAGE
Safety Precautions .............................................................................................................. 2-1
Operating Safety ................................................................................................................. 2-2
General Safety ............................................................................................................. 2-3, 2-4
Safety Decals ...................................................................................................................... 2-5
OPERATION SECTION 3 PAGE
Pre-Operation ...................................................................................................................... 3-1
Operating Procedure ........................................................................................................... 3-2
Joystick Functions ............................................................................................................... 3-3
SERVICE/MAINTENANCE SECTION 4 PAGE
General Maintenance .......................................................................................................... 4-1
General Service ................................................................................................................... 4-1
Maintenance Specifications ................................................................................................. 4-2
WARRANTY
Registration ................................................................................................................ last page

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2/6/06 66008 1-1
Section 1 INTRODUCTION
Specifications
Engine -------------------------- John Deere 4.5 liter, 115 HP, Tier II
Drive----------------------------- Hydrostatic transmission
Top Speed --------------------- 20 mph
Load Capacity ---------------- Four pallets or eight big rolls
Tires ----------------------------- High flotation
Frame --------------------------- Welded steel tubing
Width ---------------------------- 12 ft, 2 in
Height --------------------------- 9 ft, 3 in
Length -------------------------- 24 ft, 4 in
Weight -------------------------- 16,740 lbs
Specifications subject to change without notice.
rev 4/18/08

1-2 66008 2/6/06
INTRODUCTION Section 1
Identification
The serial number is stamped into the frame near the ladder (see below). This number must accompany all parts
orders and must appear on all correspondence.
Definition of Directions
The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when
standing behind the machine facing the direction of forward travel.

2/6/06 66008 2-1
Section 2 SAFETY
Safety Precautions
BE ALERT!
This symbol is used to call attention to instructions concerning personal safety.
Read the messages that follow this symbol and be alert to the possibility of
personal injury or death resulting from misuse. Your safety and the safety of
others is involved.
SIGNAL WORDS DEFINITIONS
A signal word - DANGER, WARNING, or CAUTION - is generally used with the safety alert symbol.
Indicates a high probability that death, severe bodily injury, and/or major
property damage could result.
Is serious but less inevitable. There is some probability that death, severe
bodily injury, and/or property damage could result.
Is less serious but still demands attention. Indicates a hazard which may
result in minor or moderate injury and/or property damage. May also be
used to alert against unsafe practices.
Read and understand this manual and any other training material before attempting to
operate or service this machine. Failure to do so could result in personal injury and/or
equipment damage. If clarification of any section is required, contact the manufacturer.
If the operator cannot read English, it is the owner’s responsibility to explain the
material contained in these manuals to them.

2-2 66008 2/6/06
SAFETY Section 2
Operating Safety
• Before operating the QuadLift it is important the operator read and thoroughly understand this manual.
Only trained personnel should operate this machine. It is the operator’s responsibility to ensure that all
guards, decals, and shields are correctly positioned and undamaged. The operator can prevent and is
responsible for accidents or injuries occurring to themselves, other people, or property.
• Never allow anyone to operate or service this machine while under the influence of alcohol or drugs.
• Operate all controls from the operator’s seat.
• The seatbelt must be worn while operating this machine.
• Inspect seat belt and mounting hardware frequently. Look for signs of loose hardware or belt dam-
age. Replace only with factory approved parts.
• Do not allow riders on machine. Riders are subject to injury such as being thrown from the machine.
Riders also obstruct the operator’s view resulting in the machine being operated in an unsafe manner.
• Keep people and pets a safe distance away from machine. Keep children away from and off the
machine at all times.
• Operate the machine only in daylight or in good artificial light.
• Drive only at low speeds until completely familiar with the adjustable air ride system. Failure to do so
could create unsafe operating conditions.
• Make certain operator platform is fully rotated and in position before putting machine into forward or
reverse motion.
• Carry the load high enough to avoid raised or uneven surfaces.
• Use extreme caution when operating with forks near the ground. Forks must not be touching the
ground while machine is moving.
• After inserting forks into pallet come to a complete stop before raising pallet.
• Do not raise or lower the load while the machine is moving. The operator’s attention could be dis-
tracted from driving.
• Exercise extra caution on inclines.
• Use parking brake only when machine is motionless. Do not use it to slow machine. Make certain
parking brake is disengaged before putting machine into motion.
• Before leaving the operator’s seat, place the machine in neutral on a level surface, stop the engine,
and apply the parking brake.
• Do not fill the fuel tank while the engine is running. Do not smoke while filling the fuel tank or servic-
ing the fuel system. Keep any type of open flame away. Wait for the engine to cool before refueling.
Always clean up spilled fuel.

2/6/06 66008 2-3
Section 2 SAFETY
Never operate the machine if there is a leak in the fuel or hydraulic system.
Wear close tting clothing and safety equipment appropriate for the job. Prolonged exposure to loud
noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
Operating the machine safely requires the full attention of the operator. Do not wear radio or music
headphones while operating machine.
General Safety
Before servicing or maintaining the QuadLift it is important the mechanic read and thoroughly un-
derstand this manual. Only trained personnel should service or maintain this machine.
THIS HARVESTER IS NOT DESIGNED OR INTENDED FOR USE ON PUBLIC ROADS. IT IS THE
RESPONSIBILITY OF THE OWNER AND/OR USER OF THE HARVESTER TO ENSURE THAT
IT IS LEGAL TO USE THE HARVESTER ON PUBLIC ROADS IN THE COUNTRY, STATE OR
JURISDICTION IN WHICH THE HARVESTER IS TO BE USED.
Adhering to the recommended service, maintenance, and operating procedures will help in the safe
and trouble-free operation of the machine.
Do not perform any maintenance, service, or adjustments before stopping the engine, applying the
parking brake, blocking the wheels, and removing the ignition key.
Keep all shields and decals securely in place.
Do not modify or add to this equipment without the manufacturer’s authorization. Unauthorized
modications may impair function and/or safety and affect machine life.
Do not go beneath the forks. Injury may result from mechanical failure or falling objects.
Securely support any machine elements that must be raised for service work.
Install a re extinguisher on the machine. Keep the entire machine clean, preventing any possibility
of re.
Do not do any welding on the machine until the battery is disconnected. Always connect welding
ground close to the work.
Do not heat by welding or using a torch near pressurized uid lines. Pressurized lines can acciden-
tally burst when heated. Flammable spray can be generated by heating near pressurized uid lines,
resulting in severe burns.
Relieve pressure before connecting or disconnecting lines.
Tighten all connections before starting the engine or pressurizing lines.
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rev 10/9/08

2-4 66008 2/6/06
SAFETY Section 2
General Safety
• Do not use your hand to check for leaks. Use a piece of cardboard or wood to search for leaks.
Escaping diesel and hydraulic fluid under pressure can have sufficient force to penetrate the skin and
cause serious injury. If fluid is injected into the skin it must be surgically removed within a few hours by
a doctor familiar with this form of injury or gangrene may result.
• Use caution when servicing the cooling system. Release of fluids from a pressurized cooling system
can cause serious burns. Only remove filler cap with engine off and when cool enough to touch with
bare hands. Slowly loosen cap to relieve pressure before removing entirely.
• Caution must be used when re-inflating or bringing a low tire up to recommended pressure. Check
air pressure with gauge before connecting an air hose to a partially inflated tire. Overinflation could
result in a violent explosion.
If servicing or replacing a battery, the following precautions must be taken.
• Always remove the grounded battery clamp first and replace it last.
• Lead acid batteries contain sulphuric acid which can cause severe burns and/or blindness. Always
handle with care.
• A lead acid battery under charge gives off the flammable gas hydrogen. Keep away from flame or
source of ignition and always observe the no smoking rule.
• When charging, always switch off the battery charger before connecting or disconnecting any bat-
tery. Always ensure adequate ventilation around the battery.
• When mixing electrolyte: Protective clothing must be worn. Care should always be taken that elec-
trolyte does not come into contact with the body, particularly the eyes. Personal protective equipment
must be worn. When mixing electrolyte, acid must always be added to water, never water to acid.
• FIRST AID: Immediately flood the affected area with water under low pressure for at least 15 min-
utes. With potential eye injury even seconds can make the difference in minimising serious injury.
Seek medical attention immediately.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its con-
stituents are known to the State of Califor-
nia to cause cancer, birth defects, and other
reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, and related ac-
cessories contain lead and lead com-
pounds, chemicals known to the State of
California to cause cancer and reproduc-
tive harm.
WASH HANDS AFTER HANDLING!

2/6/06 66008 2-5
Section 2 SAFETY
Safety Decals
This decal warns that guards must be
kept in place and properly secured.
This decal is a general warning to operators, mechan-
ics, and the general public to follow safety precautions.
This decal is a reflective strip designed to
attract attention during low light conditions.
These decals warn to stay away from the machine.
Parts will move suddenly and without warning.
This decal warns to never open electrical
control boxes without proper supervision.

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2/6/06 66008 3-1
Section 3 OPERATION
Pre-Operation
The operator is responsible for the following:
• Check the engine as described in the engine manual.
• Check that all decals, guards, and shields are in good condition and correctly and securely in place.
• Check that all controls are undamaged, clean, and ready for use.
• Make a thorough visual check that all hardware, fittings, nuts, bolts, clamps, hoses, and all types of connec-
tions are secured correctly.
• Check tire pressure and check for tire damage. Never exceed the maximum pressure indicated on the tire.
CAUTION MUST BE USED WHEN RE-INFLATING OR BRINGING ALOW TIRE
UP TO RECOMMENDED PRESSURE. CHECK AIR PRESSURE WITH GAUGE
BEFORE CONNECTING AN AIR HOSE TO A PARTIALLY INFLATED TIRE.
OVERINFLATION COULD RESULT IN A VIOLENT EXPLOSION.
• Check hydraulic lines, hoses, and connections for leaks.
IF A LEAK IS SUSPECTED, USE A PIECE OF CARDBOARD OR WOOD, NOT
YOUR HANDS, TO CHECK FOR LEAKS. ESCAPING DIESEL AND HYDRAU-
LIC FLUID UNDER PRESSURE CAN HAVE SUFFICIENT FORCE TO PEN-
ETRATE SKIN AND CAUSE SERIOUS INJURY. IF FOREIGN FLUID IS IN-
JECTED INTO THE SKIN IT MUST BE SURGICALLY REMOVED WITHINAFEW
HOURS BY A DOCTOR FAMILIAR WITH THIS FORM OF INJURY OR GAN-
GRENE MAY RESULT.
Before operating for the first time:
• See your engine operator manual for information concerning the control panel instruments and controls.
Also familiarize yourself with the following controls:
•Emergency Stop Button (red mushroom button mounted on side of steering pedestal).
•Parking Brake (toggle switch mounted on joystick control box). This is only a parking brake, not an emergency brake.
•Tilt Steering
•Foot Controls: Outer lowers forks. Inner raises forks.
•Joystick: Always bring the machine to a complete stop before changing direction.
rev 11/30/06

3-2 66008 2/6/06
OPERATION Section 3
Operating Procedure
Start engine.
Check air ride suspension setting. A good place to start is 32 psi. Adjust pressure as desired when conditions
change, such as weight being added to the forks.
Raise all four sets of forks high enough to avoid any raised or uneven surfaces.
Remove parking brake and put machine in motion by slowly moving joystick to front or rear. The machine must
come to a complete stop before changing direction. Operate at low speeds until completely familiar with opera-
tion of the QuadLift under all conditions.
If loading a pallet or roll, keep forks raised until near the load, stop forward motion, lower forks nearly to the
ground, then slowly move forward until forks are completely inserted into or beneath load. Every attempt should
be made not to drag forks across the ground. Doing so places undo pressure on the fork rollers and can lead to
equipment failure. Next, raise forks with load high enough to avoid any raised or uneven surfaces, then proceed
to next pallet or roll.
Make certain operator platform is fully rotated and in position before putting machine into forward
or reverse motion.
THIS HARVESTER IS NOT DESIGNED OR INTENDED FOR USE ON PUBLIC
ROADS. IT IS THE RESPONSIBILITY OF THE OWNER AND/OR USER OF THE
HARVESTER TO ENSURE THAT IT IS LEGAL TO USE THE HARVESTER ON
PUBLIC ROADS IN THE COUNTRY, STATE OR JURISDICTION IN WHICH THE
HARVESTER IS TO BE USED.
TO AVOID DAMAGE TO HYDRAULIC COMPONENTS, THE MACHINE MUST
BE BROUGHT TO A COMPLETE STOP BEFORE CHANGING DIRECTION.
DO NOT RAISE OR LOWER THE FORKS WHILE THE MACHINE IS MOVING.
DOING SO NOT ONLY CAUSES A DISTRACTION (UNSAFE DRIVING CONDI-
TION) BUT COULD ALSO LEAD TO THE FORKS BEING LOWERED INTO THE
GROUND WHILE MOVING.
BEFORE LEAVING THE OPERATOR’S SEAT, PLACE THE MACHINE IN
NEUTRAL ON A LEVEL SURFACE, STOP THE ENGINE, AND APPLY THE
PARKING BRAKE.
rev 10/9/08

2/6/06 66008 3-3
Section 3 OPERATION
Low Ground Speed
Left Turn Signal
Flashers
Windshield Washer
Differential Lock
Windshield Wiper
Operator Platforn
Unrotate
Air Ride Suspension
(hidden trigger)
Up increases pressure.
Down decreases pressure.
Right Turn Signal
Not Used
Joystick Functions
Horn
High Ground Speed
Returns to Low Speed upon returning to neutral
* Big Roll
Operator Platform
Rotate
* Big Roll: Pressing and holding both hand switch and outer foot control will cause outer fork to swivel outward
to allow transport of big rolls. Pressing both hand switch and inner foot control returns fork to pallet position.

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2/6/06 66008 4-1
Section 4 MAINTENANCE
DO NOT PERFORM ANY MAINTENANCE, SERVICE, OR ADJUSTMENTS, BEFORE STOPPING
THE ENGINE, APPLYING THE PARKING BRAKE, BLOCKING THE WHEELS, AND REMOVING
THE IGNITION KEY. READ AND UNDERSTAND ALL PORTIONS OF THE SAFETY SECTION.
General Maintenance
Adhering to the recommended service, maintenance, and operating procedures will help in the safe and trouble-
free operation of this machine.
Replace all worn or missing parts and/or decals. Keep all parts properly installed. Fix damage immediately.
Remove any buildup of grease, oil, or debris.
Clean the machine regularly. This helps in easier operation, adds to operating life, allows thorough inspection,
and contributes to safety.
Note: Do not steam or pressure spray lubricated areas or electrical components.
For protection and appearance, paint all scratches and damaged surfaces subject to rust. Contact the manufac-
turer for touch-up paint.
Refer to the engine operator manual for maintenance of the engine.
Change gear oil on the wheel planetaries and the pump gear drive box after the first 100 hours and every 1000
hours thereafter. Use a 90 weight synthetic gear oil. After the first 100 hours change the charge filter.
Change the hydraulic filters once a year or as indicated. There is a single filter on the return circuit beneath the
rotate motor.
Grease fittings: lubricate every 100 hours. Use a standard #2 lithium based grease. Clean grease fittings before
and after lubricating.
General Service
Thoroughly understand service procedure before starting work.
Keep area clean and dry.
Securely support any machine elements that must be raised for service work.
Do not weld on the machine unless battery is disconnected. Always connect welding ground close to work.

4-2 66008 2/6/06
MAINTENANCE Section 4
Maintenance Specifications
Lug Nut Torque (check monthly)
Tag axle wheels .................. 250 ft lbs
Drive wheels ....................... 310 ft lbs
Steering spindles ................ 310 ft lbs
Air Pressure (check daily)
Tag axle tires ...................... 28 psi
Drive tires ........................... 20 psi
Filter Part Numbers
Oil: ..................................... Trebro# 51289 ................. JD# RE504836
Fuel: ................................... Trebro# 51290 ................. JD# RE509031
Hydraulic (Drive): .............. Trebro# 10730 ................. Vickers# V6021B1C03
Hydraulic (Main): .............. Trebro# 10729 ................. Vickers# V0211B2R03
Breather/Filter: .................. Trebro# 51063 ................. Baldwin# B7024
Air (Outer): ........................ Trebro# 51312 ................. Donaldson# P781039
Air (Inner): ......................... Trebro# 51288 ................. Donaldson# P777639

2/6/06 1
WARRANTY
Continued on page 2
TREBRO LIMITED WARRANTY
Congratulations on your purchase of Trebro turf harvesting equipment! As a member of the Trebro customer
family you’re entitled to the protection offered by our twelve-month limited warranty, on the following terms.
GENERAL PROVISIONS. Trebro warrants its full line of turf harvesting equipment to be free of defects in
materials and workmanship under normal use and service for a period of twelve months. This warranty begins
on the date of shipping (as evidenced by the Trebro bill of lading) of the equipment from Trebro’s facility to the
original purchaser. Under this warranty, Trebro will, at its option and upon Trebro’s inspection, repair or replace
free of charge, or refund the purchase price of any equipment found to be defective. You are responsible,
however, for any service call or shipping/transportation charge for any service and/or maintenance not directly
related to any defect covered under the warranty. To activate your warranty, you must complete, sign and
return the equipment warranty registration form to Trebro within 30 days of purchase.
WHAT THE WARRANTY COVERS. This warranty covers all parts of any new Trebro-manufactured turf
harvesting equipment. This Trebro warranty will not limit any engine or tractor warranties which the engine or
tractor manufacturer may have beyond twelve months. Those engine and tractor warranty claims will be
subject to the terms of the engine or tractor manufacturer’s warranty terms and conditions.
WHAT THE WARRANTY DOES NOT COVER. The warranty does not cover, and Trebro shall not be responsible
for the following: (1) used equipment; (2) any equipment that has been altered or modified in ways not approved
by Trebro in advance in writing; (3) depreciation or damage caused by normal wear and tear, lack of reasonable
and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage,
natural disasters, acts of God, accidents or any other force majeure event; (4) damage to equipment caused by
any attempt to repair, replace or service the equipment by persons other than authorized Trebro service
representatives; (5) wear items, including tires, blades, cutting edges, spark plugs, belts, filters, bearings,
sprockets, chains, light bulbs, lubricants and fluids; (6) costs of normal maintenance parts and services; or (7)
damage sustained during shipping or transit.
Service and repair of Trebro equipment are to be performed only by authorized Trebro repair representatives
(unless authorized otherwise) with Trebro-approved parts. Unauthorized service, repair or modification of the
equipment or use of non-approved Trebro parts on the equipment will void this warranty. Trebro reserves the
right to change or improve the material and design of the equipment at any time without notice to purchaser
and is not obligated to make the same improvements to equipment previously manufactured.
REPLACEMENT PARTS. All replacements parts which are furnished under this warranty and properly installed
shall be warranted to the same extent as the original parts under this warranty if, and only if, the original parts
were found to be defective within the original warranty period covering the original equipment.
WARRANTY PROCEDURES. No warranty request will be considered, and Trebro will have no liability
under this warranty, unless the Trebro Warranty Registration Form has been properly completed and
returned to Trebro within 30 days of purchase. To be eligible for warranty service, you must (1) report the
equipment defect to Trebro within 30 days of failure at 1-888-395-5867 and (2) make the equipment available
to a Trebro authorized repair representative for inspection to determine eligibility for coverage under the warranty.
When a warranty part is shipped, Trebro will pay for ground freight only. You will be charged the difference
between ground freight and any expedited freight requested by you.

22/6/06
WARRANTY
Continued from page 1
DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES. EXCEPT AS EXPRESSLY STATED
HEREIN (AND TO THE FULLEST EXTENT ALLOWED UNDER GOVERNING LAW), TREBRO HEREBY
DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ALL
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ANY
AND ALL WARRANTIES, REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE OR
FREEDOM FROM DEFECT OF THE EQUIPMENT COVERED BY THIS WARRANTY. TREBRO FURTHER
DISCLAIMS ALL IMPLIED INDEMNITIES.
IN NO EVENT SHALL TREBRO BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL
DAMAGES OR INJURIES, HOWEVER CAUSED, WHETHER BASED ON A THEORY OF LIABILITY,
INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFIT OR REVENUE, LOSS OF GOODWILL, WORK
STOPPAGE, INTERRUPTION OF BUSINESS, LOSS OR DAMAGE TO PROPERTY, INCONVENIENCE,
RENTAL OF SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS. YOU, THE PURCHASER,
UNDERSTAND AND EXPRESSLY AGREE THAT THE FOREGOING LIMITATIONS ON LIABILITY ARE A
CONSIDERATION IN THE PRICE OF THE TREBRO EQUIPMENT YOU PURCHASED.
If any of the foregoing limitations are held to be unenforceable, you, the purchaser, agree that the maximum
liability of Trebro shall not exceed the applicable replacement cost of the equipment, which shall be your sole
and exclusive remedy. Some jurisdictions do not allow the limitation or exclusion of liability for certain damages,
so the above limitations and exclusions may not apply to you. This warranty gives you specific legal rights, and
you may also have other rights which vary from state to state.