Trek Farley Carbon 9.6 2023 User manual

2023 Farley
Carbon 9.6
SERVICE MANUAL

2023 Carbon Farley 9.6
1
Safety
WARNING
Properly tighten hardware
Always tighten hardware to the specied torque.
Over-tightening hardware could deform or break the
hardware or components. Under-tightening hardware
could cause hardware or components to become loose.
Either situation could damage the bicycle and result in
injury to the rider.
WARNING
Reapply threadlocker
All reused-fasteners with pre-applied threadlocker must
be cleaned with isopropyl alcohol and have new thread-
locker applied before re-assembly. If threadlocker is not
applied, the fasteners may loosen which could damage
the bicycle and result in injury to the rider.
Legend
Apply grease
Do not apply grease
Apply threadlocker
Nm Torque
Hex tool
Torx tool
Drift tool
Zip tie
Contents
2023Carbon Farley 9.6
8
Specifications
Chainline
1x 70.7mm
Chainring
1x 32T
2x Smallring: 22T
Largering: 36T
Front derailleur (2x)
Requires a Low Direct Mount front derailleur
Rear brake mount
Minimum: 160mm
Maximum:180mm
Maximum tire size
26"wheels: 4.7"
27.5"wheels: 4.5"
Notice:Measurements of actual tires may vary. Always
verify there is sufcient clearance between the tire and
the frame. Improper tire size could damage the bicycle
frame. Trek recommends 6mm clearance above and on
both sides of the tire.
Bottom bracket
Press t PF121
Seat post
WARNING
Always follow the seatpost manufacturer’s minimum
insertion recommendation. Failure to follow the recom-
mendation could cause damage to the seatpost and
result in injury to the rider.
1
3
2
1 Maximum insertion S175mm
M,L, XL 200mm
2Seat tube inside diameter 31.6mm
3Seat tube post clamp outer diameter 36.4mm
Fork
Axle to Race
Framesize Axle to Race (mm)
S,M, L, Recommended 490
XL Recommended 491
5
Front and rear
dropouts
Frame guards Specications
Routing — 1x Fork and frame
mounts
Routing — Optional 2x Front rack
(Available separately)
Copyright 2023 Trek Bicycle Corporation All Rights Reserved

2023 Carbon Farley 9.6
2
Front and rear dropouts
Sliding rear dropout
For information about adjusting the sliding drop out, watch the video How To: Adjust Horizontal Sliding Dropouts on Trek’s
YouTube channel.
2
5
6
7
8
3
4
9
4
23Nm
23Nm
3
10Nm
10Nm
1
22mm
229.5mm
1Switch lever — W573860
2Rear thru axle, 12 x 229mm — W565795
3Dropout inserts are original equipment only. No
replacement part available. Dropout inserts move the
rear axle backward to create proper tire clearance.
If not using the dropout inserts , ensure the sliding
dropout hardware 4is positioned to create proper
tire clearance.
4Closed convert hardtail and horizontal
sliding dropout hardware,
M12 x 1mm — W318004
— 517009
5Bolt, M6 x 16mm
6Washer, stainless steel
7Non-driveside drop out
8Driveside slider with derailleur hanger —
W504671
9Slider retention nuts
10 Carbon fork — 5311796
11 Front thru axle, 15 x 198.5mm — W565810
Front dropout
11
198.5mm
8mm
10

2023 Carbon Farley 9.6
3
Routing — 1x
9
7
3
2
1




No housing
4




8
11
5
7
0.7Nm
6
0.7Nm
7
10
7
1Dropper post housing
2Rear brake hose
3Rear derailleur housing
4Front brake hose
Zip ties
5Cable exit guide
— W439610
6Guide tube — W333080
7Fasteners, M3 x 12mm — W318529
Note: Apply anti-sieze or waterproof grease.
8Frame plug — W329840
9Cable entry guide — W315463
10 Cable stop frame plug — W318628
11 Dropper post carbon frame plug
(For use with a rigid seat post) — W321530

2023 Carbon Farley 9.6
4
Routing — Optional 2x
8
11
9
4
3
12




No housing
5




11
10
12
5Nm
8
6
8
0.7Nm
7
6
8
0.7Nm
7
0.7Nm
9
8
1Front derailleur housing
2Dropper post housing
3Rear brake hose
4Rear derailleur housing
5Front brake hose
Zip ties
6Cable exit guides
— W439610
7Guide tubes — W333080
8Fasteners, M3 x 12mm — W318529
Note: Apply anti-sieze or waterproof grease.
9Cable entry guides — W315463
10 Low, direct-mount front derailleur bracket —
W516589
11 Bolts, M5 x 16 — W522730
12 Dropper post carbon frame plug
(For use with a rigid seat post) — W321530

2023 Carbon Farley 9.6
5
Frame guards
1
25
3
4
2Nm
1Low, direct-mount front derailleur plate cover — W516639
2Down tube adhesive guard — W519509
Use isopropyl alcohol to clean the frame surface where the guard attaches. Wait for the alcohol to dry before applying
the guard.
Notice: Do not clean the entire frame with isopropyl alcohol. Isopropyl alcohol could damage the paint.
3Fork dropout bumper, driveside
— 5312674
4Fork dropout bumper, non-driveside
5Bolts, M4 x 12mm

2023 Carbon Farley 9.6
6
Fork and frame mounts
4
2
3
2
2
5Nm
5Nm
1
5
Mounts for:
3and 4 .
1Carbon fork — 5311796
2Screws, stainless steel, M5 x 16mm — W5252789
3Water bottle bolts, stainless steel, M5 x 8mm — W598484
4Water bottle nutsert plugs — W308963
5Mounts for M6 x 16mm bolts. See Front rack on page 7.

2023 Carbon Farley 9.6
7
Front rack (available separately)
1
2
6Nm
1 Farley front rack — 44354
Search trekbikes.com to nd the color-matched part for your bike.
2Bolts, M6 x 16mm, with washers — W582658

2023 Carbon Farley 9.6
8
Specifications
Chainline
1x 70.7mm
Chainring
1x 32T
2x Small ring: 22T
Large ring: 36T
Front derailleur (2x)
Requires a Low Direct Mount front derailleur
Rear brake mount
Minimum: 160mm
Maximum: 180mm
Maximum tire size
26" wheels: 4.7"
27.5" wheels: 4.5"
Notice: Measurements of actual tires may vary. Always
verify there is sufcient clearance between the tire and
the frame. Improper tire size could damage the bicycle
frame. Trek recommends 6mm clearance above and on
both sides of the tire.
Bottom bracket
Press t PF121
Seat post
WARNING
Always follow the seatpost manufacturer’s minimum
insertion recommendation. Failure to follow the recom-
mendation could cause damage to the seatpost and
result in injury to the rider.
1
3
2
1 Maximum insertion S175mm
M, L, XL 200mm
2Seat tube inside diameter 31.6mm
3Seat tube post clamp outer diameter 36.4mm
Fork
Axle to Race
Frame size Axle to Race (mm)
S, M, L, Recommended 490
XL Recommended 491
5