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  9. Trek SPEED CONCEPT SLR 2022 Operating manual

Trek SPEED CONCEPT SLR 2022 Operating manual

2022 SPEED CONCEPT
SERVICE MANUAL SUPPLEMENT
2021 SPEED CONCEPT
SERVICE MANUAL SUPPLIMENT
2022 Speed Concept SLR/TT
1
Safety
WARNING
Properly tighten hardware
Always tighten hardware to the specied torque.
Over-tightening hardware could deform or break the
hardware or components. Under-tightening hardware
could cause hardware or components to become loose.
Either situation could damage the bicycle and result in
injury to the rider.
WARNING
Reapply threadlocker
All reused-fasteners with pre-applied threadlocker must
be cleaned with isopropyl alcohol and have new thread-
locker applied before re-assembly. If threadlocker is not
applied, the fasteners may loosen which could damage
the bicycle and result in injury to the rider.
Legend
Apply grease
Do not apply grease
Apply threadlocker
Nm Torque
Zip tie
Contents
Brake/shift routing —
Di2
Brake routing — eTap T47 bottom bracket Headset and basebar/
stem
Cockpit — towers
Cockpit — aerobars Cockpit — install the
towers and aerobars
Seatpost — SLR Seatpost — TT IsoSpeed — SLR
Chainkeeper Accessories — SLR Specications
Copyright 2021 Trek Bicycle Corporation All Rights Reserved
2022 Speed Concept SLR/TT
2
About this manual
Rider must be measured before assembling this bicycle
This bicycle features a custom t and parts specic to the rider’s proportions. Before purchasing this bicycle, you must have
been t using the online Speed Concept Fit Finder.
Order of assembly
This manual follows an order of assembly starting with a bare frame (e.g., you route the rear brake hose before attaching the
bottom bracket). Certain build portions may have been completed already—skip to the section you need.
Scope of this manual
This manual does not contain detailed instructions for components not produced by Trek, such as shift levers and brake
calipers. Refer to the original manufacturer for more information.
Experienced bicycle mechanics required
These instructions are written for an experienced bicycle mechanic. The high-tech design of this bicycle requires precision and
the proper tools. If you are doing your own maintenance, consult your dealer for any issues.
SLR TT
2022 Speed Concept SLR/TT
3
Brake/shi routing — Di2
1
0.7Nm 2
3
4
5.2Nm 5
6
7
9
10
11
4-6Nm
8
1 Rear derailleur hanger — W524188
2 Rear derailleur hanger bolts — W524884
3 Rear brake grommet — W330578
4 Front shift wire grommet — W326042
5 Front derailleur bolts — W5263897
6Front derailleur washer — W5257283
7Rear Di2 shift wire grommet — 317292
8 Foam housing sleeve (60cm) — W528082
9 Battery mount — 5255420
10 Battery o-ring — 5255421
11 Battery mounting screw — 5255425
Route the brake hoses
1. Connect the calipers to the brake hoses.
2. Route the rear brake hose through the grommet
(3) and foam sleeve (8). Route both brake hoses as
shown below.
8
3
3. Loosely attach the calipers to the chainstay and fork
(this keeps the hoses from sliding out).
2022 Speed Concept SLR/TT
4
Brake/shi routing — Di2 (continued)
Route the shift wires
1. Route and connect the three wires to the battery as
shown below.
TIP: Tape the wire sticking out of the head tube to the
outside of the frame.
4
7
9
2. Insert the battery mount assembly into the seatpost
and install the mounting screw (11).
11
4-6Nm
3. Insert the seatpost into the seatmast.
4. Attach the derailleurs to the frame. Connect the shift
wires to the derailleurs.
Di2 wiring overview
Front derailleur
Rear derailleur
12
13
14
15
12 Junction B — SM-JC41
13 Conversion adaptor — EW-AD305
14 Y-split — EW-JC130
15 Battery — 5273659
2022 Speed Concept SLR/TT
5
Brake routing — eTap
1
0.7Nm 2
3
5.2Nm 4
5
67
1 Rear derailleur hanger — W524188
2 Rear derailleur hanger bolts — W524884
3 Rear brake grommet — W330578
4 Front derailleur bolts — W5263897
5Front derailleur washer — W5257283
6Rear grommet plug — 547906
7Foam housing sleeve (60cm) — W528082
Route the brake hoses
1. Connect the calipers to the brake hoses.
2. Route the rear brake hose through the grommet
(3) and foam sleeve (7). Route both brake hoses as
shown below.
7
3
3. Loosely attach the calipers to the chainstay and fork
(this keeps the hoses from sliding out).
2022 Speed Concept SLR/TT
6
T47 bottom bracket
Install the bottom bracket
1. Apply grease to the threads on both sides of the
frame.
2. Using your hands, thread the bottom bracket onto
the frame.
NOTICE: Do not start tightening the bottom bracket
with a tool. Dirt and other contaminants can
damage the threading.
3. Use the proper tool to torque both sides to
specication (see the Tool and spline compatibility
table below).
4. If necessary, add spacers before installing the cranks
(see the Spacers required table at the top right).
Spacers required
The table below contains bottom bracket/crank
combinations that require spacers. Your bicycle may have
other combinations that do not require spacers.
Crank Bottom bracket
Spacers required
Drive
side
Non-drive
side
Shimano CeramicSpeed
24mm 0.5mm 0.5mm
SRAM DUB SRAM DUB 2-3mm —
GXP Wheels MFG 1.0mm —
non-driveside
washer
driveside
washer
SRAM GXP cranks
only
Tool and spline compatibility
Tool Praxis Unior Park Tool Wheels Mfg CeramicSpeed
Model
Part number
TP-2400
594148
TP-3028
594147
1671.T47
1043614
BBT-47
568922
BBTOOL-48-44
589307 —
Bottom bracket
manufacturer
Praxis 24mm X X
30mm X X
Wheels MFG X
SRAM DUB X X
Chris King X X
Ceramic-
Speed
24mm X X X
GXP X
2022 Speed Concept SLR/TT
7
Headset and basebar/stem
25mm
15mm
35mm
35mm
15mm
Low
High
Middle
4Nm
3
1
2
4
5
5.2Nm
12
2Nm 6
7
8
9
11
10
9-10Nm
1 Bar cap plug — W5258507
2Top cap bolt — 5269811
3 Top cap — W5258506
4 Faceplate — W5258528
5Stem bolts (M5x18mm) — 582092
6Steer stop bolt (M4x9mm) — 546731
7 Steer stop — W5259927
8Split ring — 563834
9Upper headset bearing — 513538
10 Lower headset bearing — 540243
11 Expander plug kit — W5257464
12 Basebar/stem
Low (SLR) — W5266954
Middle (SLR) — W5266955
High (SLR) — W5266956
Low (TT) — W5268037
Install the headset and basebar/stem
1. Clean the steerer tube using 50/50 isopropyl
alcohol/water mix.
2. Install the steer stop.
6
7
2Nm
3. Install the compression plug with the arrow facing
forward.
9-10Nm
11
2022 Speed Concept SLR/TT
8
4. Grease both bearings (9, 10), the fork crown race,
and both head tube bearing bores (upper and lower).
Place the lower bearing (10) on the fork crown race
and the upper bearing (9) in the top of the head tube.
9
10
5. Insert the fork into the head tube. Route the
split ring (8) down the brake hoses and wire (if Di2).
eTap
Di2
Front
brake
Rear
brake
Di2
wire
Rear
brake
TIP! Use a sprint stand to make
things easier.
Di2 example
Front
brake
Headset and basebar/stem (continued)
2022 Speed Concept SLR/TT
9
6. Attach the faceplate (4) to the basebar/stem. Loosely
tighten the stem bolts.
4
Loosely
tighten
7. Slide the basebar/stem onto the steerer tube. Route
both hoses as shown below.
Di2 example
8. Tighten the non-driveside stems bolts until the
faceplate has a close t with the steerer tube.
NOTICE: Do not fully torque these bolts — this will
prevent the top cap from obtaining the proper
preload.
Tighten to prevent
movement
9. Install the top cap (3), top cap bolt (2), and bar cap
plug (1).
1
4Nm
3
2
10. Tighten the non-driveside stem bolts to 5.2Nm.
Tighten the driveside stem bolts to 5.2Nm.
1
2
5.2Nm 5.2Nm
Headset and basebar/stem (continued)
2022 Speed Concept SLR/TT
10
Cockpit — towers
50mm60mm
25mm 35mm 40mm
or
or
or
0°
14°
7°
0°
14°
6.8Nm
7
1.5Nm
11
9
8
3
4
5
6
1
5.2Nm
2
Near
Middle
Far
10
1Tower bolts
25mm — 5257695
35mm — 5257696
40mm — 5257697
2Bolt washers — W5258529
3Tower
toppers
Near (driveside) — 5257691
Near (non-driveside) — 5257691
Middle (driveside) — 5257687
Middle (non-driveside) — 5257688
Far (driveside) — 5257689
Far (non-driveside) — 5257690
4Angled
spacers
0° — 5257686
14° — 5257685
55mm adjustment spacers — 5257684
6Tower
bases
0mm — 5257680
15mm — 5257681
30mm — 5257682
45mm — 5257683
60mm — 5261531
75mm — 5261532
7Under tower bolt (M6x20mm) — 5257694
8Junction cover foam — W5258508
9Basebar/stem foam — W5258509
10 Junction cover — W5257630
11 Junction cover bolt (M4x10mm) — W5258523
2022 Speed Concept SLR/TT
11
Cockpit — aerobars
1
2
3 2Nm
5
6
5.2Nm
7
10
5.2Nm
4
6
8
9
1 Arm pads — 5263385
2 Arm pad holders — 5263386
3 Arm pad bolts — 330683
4 Arm pad washers — W5263784
5 Bolt covers Drive side — W5263882
Non-drive side — W5263883
6Extension bolts — 5261534
7Dogbone washer — W5263884
8Extension base — W5258530
9Extension bars — 5285924
10 Aerobar slide washers — W5263885
2022 Speed Concept SLR/TT
12
1. Assemble the towers. Insert and torque the tower
topper bolts to 5.2Nm.
NOTE: Your setup may have different parts depending
on spacers and tower bases used.
Optional spacers
3
1
5.2Nm
4
5
6
2. Connect the extension bars to the extension base.
25mm max
OPTIONAL: To shorten the extension bars, you can
cut them at the dotted lines shown above. Before
cutting, insert the extension bars into the extension
base to test the t.
5.2Nm
6
3. Route the shift wires through the aerobar assembly.
4. Attach the aerobar assembly to the towers. Do not
fully torque the bolts.
NOTICE: Do not pinch the wires. Make sure
all wires are tucked inside the towers and
aerobars.
Loosely tighten
Cockpit — install the towers and aerobars
2022 Speed Concept SLR/TT
13
5. Route the wires out the junction box cavity and seat
the aerobar assembly on the basebar/stem. Loosely
tighten the bolts.
Loosely tighten
6. Tighten both bolts on the same side — tightening one
bolt a few turns and then the other — until they are
both torqued to 6.8Nm. Repeat for the other side and
verify all bolts are fully torqued.
6.8Nm
7. Attach the arm pad holders (2) and arm pads (1).
OPTIONAL: For further adjustment, you can move
the arm pad holders outward using one of the
four mounting hole sets. You can also rotate the
horizontal angle of the arm pads up to 10° using the
dogbone washers (7).
Cockpit — install the towers and aerobars (continued)
2022 Speed Concept SLR/TT
14
8. Adjust the extension bars — to the rider’s t — forward
or backward.
9. Tighten both bolts on the same side — tightening one
bolt a few turns and then the other — until they are
both torqued to 5.2Nm. Repeat for the other side and
verify all bolts are fully torqued.
5.2Nm
10. Attach the bolt covers.
11. Connect the wires to the junction(s) as shown below.
Insert them into the basebar/stem and attach the
junction cover.
NOTE: Di2 has two foam pieces (9) taped to the
basebar/stem and eTap has only one (more detail is
shown in the diagram on page 10).
eTap
10
1.5Nm
11
8
8
10
1.5Nm
11
Di2
Cockpit — install the towers and aerobars (continued)
2022 Speed Concept SLR/TT
15
Seatpost — SLR
2
10Nm
1
4
9-11Nm
9-11Nm
9-11Nm
5
6
3
1Seatpost kit (xed) Short — 5257624
Long — 5257625
2Seatpost kit (ippable) Short — 5257626
Long — 5257627
3IsoSpeed cover — W5257648
4Bolt (M6x40mm)
kit 52764105 Wedge
6 Wedge washer
NOTICE: Do not apply grease to the back of the
wedge (5) where it contacts the seatpost. Only
apply grease to the parts as shown above.
NOTE: Make sure to match the saddle ears to
the rail size.
2022 Speed Concept SLR/TT
16
Seatpost — TT
2
10Nm
1
4
9-11Nm
9-11Nm
9-11Nm
3
5
6
1Seatpost kit (xed) Short — 5257624
Long — 5257625
2Seatpost kit (ippable) Short — 5257626
Long — 5257627
3Wedge cover — 5264185
4Bolt (M6x40mm)
kit 52764105 Wedge
6 Wedge washer
NOTICE: Do not apply grease to the back of the
wedge (5) where it contacts the seatpost. Only
apply grease to the parts as shown above.
NOTE: Make sure to match the saddle ears to
the rail size.
2022 Speed Concept SLR/TT
17
IsoSpeed — SLR
NOTICE: Only authorized dealers should perform maintenance on the IsoSpeed. Improper handling, tools used, or torque
applied to these parts may result in damage to the IsoSpeed parts or cause seatpost movement.
9Nm
1
3
4
5
6
7
8
9
6.8Nm
10
Tongue
2
1Pivot bolt
kit 5288664
2 Wave washer
3 Flat washers
4Pivot nut
5 Pivot sleeve
6 Tongue bolt — W5268219
7 Tongue T-nut — W5260276
8 Flanged bushings — W5256074
9Tongue washer — W5260277
10 Seatmast grommet — W5257648
Servicing the IsoSpeed
Contaminants can build up between IsoSpeed
components causing movement and noise. To service the
IsoSpeed, follow the steps below:
1. Remove all parts shown above and clean them with
50/50 isopropyl alcohol/water mix.
2. Apply threadlocker to the threads on the parts shown
below.
14
2022 Speed Concept SLR/TT
18
3. Apply grease to the parts shown below.
1 6
2
10
4. Reassemble all parts. Torque the tongue bolt (6) and
pivot bolt (1) to the values shown on page 17.
5. Clean the inside of the tongue and seatmast
grommet (10) with 50/50 isopropyl alcohol/water
mix. Remove any grease that could affect the
seatpost clamp.
IsoSpeed — SLR (continued)
2022 Speed Concept SLR/TT
19
Chainkeeper
3
1
1Nm 2
4
3Nm
1Bolt (M4x22mm)
kit W566021
2Chainkeeper
3 Flat washer (M5x10mm)
4Screw (M5x16mm)
Adjust the chainkeeper
1. Shift to the lowest gear (largest rear cassette cog) and inner chainring.
2. Loosen the bolt (1) on the chainkeeper.
3. Rotate the loose piece (shown in red below) so there is 1mm of horizontal clearance to the chain.
1mm
4. Tighten the bolt (1) to 1Nm.

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