Triol AK06-UD Instruction manual

Quickstart
Manual

2 AT.654252.409 ver.1.2
Quickstart manual
Dear customer
Thank you for purchasing Triol Variable Speed Drive (VSD), the key to your
successful artificial lift strategy.
We are sure that our variable speed drive technologies allow you to improve
operations and maximize your production.
VSD is complete with the following manuals:
•Design Manual;
•Operation Manual;
•Quickstart Manual;
•Programming Manual;
•Troubleshooting Manual;
•Approvals/Standards.
IMPORTANT: The list may be extended with the additional documents (The
Factory Acceptance Testing (FAT) and others) depending on the VSD line.
NOTE: Quickstart manual includes only the necessary basic steps to start
VSD with an induction motor and permanent magnet motor at a well site
during pre-commissioning: set-up VSD to motor and transformer, no-load test
and test a VSD with step-up transformer. During commissioning must be set-
up protections, operation and starting modes in accordance to a field
standards or well design. Explanation of VSD controller settings are given in
the Programming manual. Procedures of starting/stop, recommendations for
settings, connection of external equipment (such as downhole sensors,
analog/digital, input/outputs sensors are given in the Operation manual. In
case of any problems or failures please use Troubleshooting manual. Design
manual includes technical specifications, a set of dimensional drawings and
electrical diagrams for Variable Speed Drives Triol AK06. The list of all kinds
of user manuals is discussed at the placing an order stage. E-documents
version for the product is available on the official Triol Corporation website.
https://triolcorp.us/documents/
Quickstart Manual АТ.654252.409 ver. 1.2.
The manual applies to the commercially available Variable Speed Drives Triol
AK06 UD, CP and RD lines with UMKA07 controller for ESP application.

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AT.654252.409 ver.1.2
Quickstart manual
Copyright © Triol Trading LLC. 1993-2021 All rights reserved.
No part of this publication may be reproduced or copied without prior written
permission from Triol Trading LLC.
All products and company names mentioned in this manual are trademarks
or registered trademarks of their respective holders.
The information contained herein is subject to change without prior notice
for improvement.

4 AT.654252.409 ver.1.2
Quickstart manual
Contents
Safety requirements and personnel qualification ................................................................................................5
Variable Speed Drive description...........................................................................................................................8
Overview of UMKA07 menu structure .................................................................................................................12
Variable Speed Drive starting procedure.............................................................................................................15
VSD function testing..............................................................................................................................................16
No Load Test ..........................................................................................................................................................18
Asynchronous motor start ....................................................................................................................................20
Permanent magnet motor start............................................................................................................................21
Auto set up procedure.......................................................................................................................................21
External connections.............................................................................................................................................25
Gauge ..................................................................................................................................................................25
SCADA connection.............................................................................................................................................28
Analog Digital inputs/outputs...........................................................................................................................30
Analog inputs .....................................................................................................................................................31
Digital inputs ........................................................................................................................................................33

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Safety requirements and personnel
qualification
All the activities on installation, mounting, dismantling, operation and mainte-
nance of a Variable Speed Drive must be carried out in conformity with effective
local and electrical codes and regulations. Improper installation and operation of
the drive may result in personal injury or equipment damage. There is a deadly
level of voltage in drive’s cabinet. When working on installation, maintenance, re-
pair, it is vital to monitor the absence of voltage at the input and output terminals
of VSD.
Before start working with VSD the staff must:
•be specially trained and examined in labor protection issues;
•attend a preliminary medical examination (when hired for work) and peri-
odic health examinations (during the entire labor activity);
•have electrical safety qualification.
At conducting connection to the power supply line there a special attention
must be paid to ensuring of reliable grounding of VSD casing. Grounding re-
sistance must meet the local and national requirements.
At executing any work inside Variable Speed Drive the
following safety measures must be performed:
•circuit breaker ON/OFF
must be placed to «OFF»po-
sition;
•leading-in cables must be
de-energized;
•warning tags must be put
«ON»;
•make sure that leading-in
cables are de-energized and
ground them.
* –circuit breaker handle may change place in different VSD’s types.

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ATTENTION! Filter power capacitors conserve the charge hazardous to
life within 5 minutes after de-energization! Prior to execution of work
inside the cabinet make sure that capacitors are de-energized. Filter
power capacitors conserve the charge hazardous to life within 5
minutes after de-energization!
ATTENTION! It is prohibited to disconnect and connect detachable
joints if supply voltage is available. Electronic control units of Variable
Speed Drives contain components made on the basis of metal-oxide-
semiconductor (MOS) technology excluding the action of static
electricity. If you need to touch some MOS component, ground your
body and the tools to be used.
Safety Recommendation
The drive must be installed, adjusted and serviced by qualified electrical
maintenance personnel. Improper installation or operation of the drive may cause
injury to personnel or damage to equipment. The drive must be installed and
grounded in accordance with local and national electrical codes. There is a deadly
level of voltage in drive’s cabinet. Extreme care must be taken to ensure all power
sources are disconnected before starting installation, maintenance and repair
jobs. Whenever a drive containing a SCADA or telemetry connection is to be re-
paired or serviced, the service man must disconnect any communication devices
attached to the drive to prevent unexpected start commands from the remote
control system. Service men must be aware that there could be more than one
remote telemetry connection and that all of them must be disabled or discon-
nected for the duration of the repair period. Once repairs are completed, the te-
lemetry connections must be reestablished.
Personal Protective Equipment (PPE)
The basic personal protection equipment (PPE) required for field service in-
cludes, but is not limited to, steel toe shoes, safety glasses and a hard hat. If elec-
trical configuration or maintenance is performed on potentially energized circuits,
personal protective equipment is required to minimize the danger or electrical
shock, arc flash and/or arc blast. The level of PPE required can vary based upon
the available electrical energy available at the installation site. If any doubt exists,
consult and employ the recommendations published in the National Fire Protec-
tion Code, NFPA-70E.
Safety Procedures
Work inside the cabinets must be performed with the power off. Isolate energy
source(s) and use proper Lock Out/Tag Out (LOTO) procedures and Personal Pro-
tective Equipment (PPE) to ensure personnel safety. The drive also contains
stored sources of energy in the form of capacitors. Allow sufficient time after
power is removed for those capacitors to discharge to a safe level below 50 V DC.
The bleed resistors attached to the capacitors reduce the voltage to safe levels

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Quickstart manual
within five minutes of power down. Confirm removal of energy source using a
proven voltage indicator device.

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Quickstart manual
Variable Speed Drive description
The VSD design provides possibility for replacement of all the basic modules,
functional units and circuit board in the field. All couplings and connections
between units and circuit boards are detachable and demountable; there is no
need to perform soldering when replacing any failed unit inside the VSD.
If agreed with Customer, AK06 Variable Speed Drive may be completed with
Ethernet (TCP/IP protocol) support module that enables to receive and process
commands through the upper-level supervisory control and data acquisition
(SCADA) channel over Ethernet in all operating modes of the Variable Speed Drive.
To connect the Ethernet cable, use the 8P8C socket located in the compartment
where a terminal block for external connections is placed.
At the same time AK06 can be connected to SCADA only via Ethernet or RS
485.
All VSD parameters and operation data are displayed by UMKA07 controller
via its large 7 / 800 х 480 dots liquid-crystal touch screen located in the upper
part of the controller front panel. All messages about the VSD current state,
actuation of protections, values of operating parameters, etc. are offered as
texts without any numerical codes or symbols to simplify reading. Liquid-crystal
display is backlit for greater viewing experience under insufficient light
conditions. The display is designed to operate within a wide range of ambient
temperatures.
The controller’s event log memory capacity is 16 Mb. This allows to store
over 1 million of records and to ensure the information is saved with 1 sec
recording step over the period of 10 days.
Two physical hot keys located on the right and underneath the UMKA07
display screen are for VSD’s immediate START (green) and STOP (red).
NOTE: there are two versions of UMKA07 controller displays available: with or
without touch-screen capability. In touch screen version, the following
physical keys are disabled: « CANCEL», « ENTER», « STATUS»,
« LEFT», « RIGHT», « UP», « DOWN».

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VSD AK06-UD and CP lines internal design
VSD AK06-RD line internal design

10 AT.654252.409 ver.1.2
Quickstart manual
Triol AK06 VSD can be provided with varied input and output parts, as well as
with different enclosure types for indoor and outdoor installation.
1. External light indicator
Green indicator HL1 (OPERATION) is intended for indicating the
VSD ON state. Indicator blinking means that some parameter has
exceeded a threshold value and a countdown to protective
shutdown has begun. If the parameter value becomes normal the
VSD keep running, if not, VSD shuts down;
Yellow indicator HL2 (STANDBY) indicates the VSD OFF state
with a capability of automatic restart. It shows a continuous glow
if some parameter has reached a threshold value. Indicator
blinking improves operator’s awareness of the VSD status and
goes to show that there are no reasons, which may prevent motor
from starting up, and a countdown to automatic restart begins;
Red indicator HL3 (STOP) indicates the VSD OFF state without
any capability of automatic restart;
White indicator HL4 (BACKSPIN) indicates dangerous voltage in
VSD outputs terminals or the presence of motor backspin
rotation voltage at the output terminals. If backspin voltage
becomes less than 60 V AC, HL4 stops lightning;
2. UMKA07 controller with touchscreen display. If UMKA07 complete with
touchscreen only «START»and «STOP»buttons are active;
3. Emergency button - press this button to stop VSD;
4. The USB port is intended for connecting devices for reading data log to
USB Flash memory, writing manufacturer settings from USB Flash
memory;
5. Frequency potentiometer –allows to set VSD output frequency;
6. Manual/Auto switch –intended to change VSD mode of operation
«Manual» or «Auto»;
7. Input power circuit breakers handle;
8. Door locks.

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Figure 1 –UMKA07 view
Levels «Processman» and «User» give accesses to different menus:
Menu
Processman
User
Testing
V
X
Commissioning
V
X
Operating
V
V
Recovery
V
V
Access to menu levels is protected by a password. To change the status of
a particular access level («V»–permitted, «X»–restricted) tap on the current
access level on the display.
Each menu describes VSD lifecycles and gives access to configuration of
VSD for each lifecycle. This logic helps quicker commissioning and step-by-step
VSD configuration.

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Overview of UMKA07 menu structure

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General overview of UMKA07 interface is shown on the picture below:
Figure 2 –UMKA07 interface overview
First level
menu
Third level
menu
Second level
menu
Access level
Operation
mode
VSD State
Parameters
Current date
and time
General set-
tings menu
Fourth level
menu

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All menu navigation and setpoint adjustment of selected parameter are
made by tapping on the corresponding area of touch screen display.
To view reference
information about the
UMKA07 parameter, just tap
on a parameter name: the
pop-up window appears with
helpful information about the
chosen parameter.
Settings of a parameter
that can have a defined value
are made by selecting a
desired value from the list of
possible values. The
parameter is highlighted
while being edited. Tap on
«Confirm» button to store the
new value of a parameter.
Numeric parameters are
entered via display’s pop-up
numeric keyboard. To store
the new value tap on the
«Confirm» button. Numeric
keyboard shows possible
minimum and maximum
values of the editable
parameter.

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Quickstart manual
Variable Speed Drive starting proce-
dure
Follow the steps given below to start the VSD:
1. Check the environmental conditions, supply voltage, check if the con-
nected equipment corresponds with the VSD nameplate.
2. Check the mounting, power connections and grounding reference with the
operation manual recommendation.
3. Make no-load test.
4. Startup with step-up transformer.
5. Startup with the load.
6. Startup with PMM.
7. Additional settings:
•Gauge;
•SCADA;
•Inputs/outputs.

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Quickstart manual
VSD function testing
ATTENTION! All personnel must use the product properly and safely
to prevent any injury or any kind of damage.
Motor settings:
To set-up motor parameters in to VSD controller, go to the UMKA controller
menu:
1. «Commissioning» →«Installation parameters» →«Motor» →«Motor
type».
Set-up type of motor «Asyn-
chronous»;
Press «Confirm».
Note: to make the no-load
test set the Asynchronous
type of motor only.
2. «Commissioning» →«Installation parameters» →«Motor».
Set-up the rated motor param-
eters according to the motor
nameplate:
•«Motor Max Frequency», Hz;
•«Motor Nominal Current», A;
•«Motor Nominal Voltage»,
V;
•«Motor Nominal Fre-
quency», Hz;
•«Motor Power Factor»;
•«Motor Power», kW or HP.

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Step-up transformer and cable line settings
To set-up step-up transformer (SUT) and cable line parameters into the VSD
controller, go to the UMKA controller menu:
1. «Commissioning»→«Installation parameters»→«SUT».
Set-up the rated step-up
transformer parameters ac-
cording to the transformer
nameplate:
•«Rated power», HP;
•«SUT primary voltage», V;
•«SUT rated frequency», Hz.
Set-up the «SUT tap Volt-
age». The «SUT tap Voltage»
set point must be selected ac-
cording to the real connected
tap and must be not less than the «Recom. tap voltage»(parameter below in same
menu). After entering «SUT tap Voltage» «Transformation ratio»and U/F the pa-
rameter be recounted.
«Recom. tap voltage », V –the calculated value of the needed tap of SUT.
2. «Commissioning» →«Installation parameters» →«Line cable».
Set-up the cable parame-
ters and operation conditions:
•«Cable cross-section»,
AWG;
•«Reservoir temperature», °F;
•«Setting depth»(cable
length), ft.

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No Load Test
Disconnect all load from the VSD!
The following test is performed in the absence of a connected load to the VSD
output terminals.
If the «Tap Voltage» pa-
rameter in «Commissioning»
→«Installation parameters»
→«SUT».
«Step-Up Transformer tap»
differs from supply voltage,
than the parameter must be
set according to the supply
voltage value.
1. Go to Menu →«Commissioning» →«Installation parameters» →«Alarms
settings».
Turn off «Underload»
alarm:
•set «Protection» parameter
to «Off».
•Press «Confirm».
•Turn off «Current unbal-
ance»alarm:
•set «Protection»parameter
to «Off».
•Press «Confirm».

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2. Go to →«Commissioning» →«U/F» →«U/F curve».
•set-up voltage and fre-
quency points 4 as the max-
imum motor operation volt-
age and frequency. Voltage
here is the VSD output. Volt-
age can be set equal to sup-
ply voltage;
•then press parameter
«Straight U/F», the control-
ler automatically trans-
forms the curve in line.
3. Go to «Commissioning» – «Modes of start» and make sure that there is
installed startup mode «Soft».
Now the VSD is ready for no-load test.
TO START A MOTOR PRESS TO STOP A MOTOR PRESS

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Asynchronous motor start
Before starting the VSD check if all the steps of «VSD function testing» are
performed properly.
Adjusting the protections of the VSD and downhole equipment.
1. Go to «Commissioning» →«Alarms settings».
Set the alarms settings ac-
cording to the installed equip-
ment type, operation condi-
tions and technology compli-
ance.
To set-up frequency for a
motor, go to «Operating», set
the required frequency in the
parameter «Frequency set-
ting».
Motor frequency can be
changed during operation by
changing the value of «Fre-
quency setting»parameter.
TO START A MOTOR PRESS
Measure transformer output currents and compare them with values shown
by the VSD controller. The difference between controller data and real measured
values must be not more than 2 %.