SEW-Eurodrive MGF-DSM Series Operating instructions

*21354995_1214*
Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Drive Unit
MGF..-DSM
on MOVITRAC®LTP-B Frequency Inverter
Edition 12/2014 21354995/EN

SEW-EURODRIVE—Driving the world

Contents
Addendum to the Operating Instructions – MGF..-DSM 3
Contents
1General information .................................................................................................................. 4
1.1 How to use this documentation ...................................................................................... 4
1.2 Structure of the warning notes ....................................................................................... 4
1.3 Rights to claim under limited warranty ........................................................................... 5
1.4 Exclusion of liability ........................................................................................................ 6
1.5 Applicable documents .................................................................................................... 6
1.6 Product names and trademarks ..................................................................................... 6
1.7 Copyright notice ............................................................................................................. 6
2System description ................................................................................................................... 7
2.1 Description ..................................................................................................................... 7
2.2 Application areas ............................................................................................................ 7
3Configuration............................................................................................................................. 8
3.1 Input voltage range ........................................................................................................ 8
3.2 Overload capacity .......................................................................................................... 9
3.3 Torque curves .............................................................................................................. 10
3.4 Controller / fieldbus gateway ........................................................................................ 15
4 Startup...................................................................................................................................... 16
4.1 Simple startup .............................................................................................................. 16
4.2 Startup with PC ............................................................................................................ 20
5Parameters............................................................................................................................... 26
5.1 Parameter group 2: Extended parameter setting (level 2) ........................................... 26
5.2 Parameter group 4: Motor control (level 2) .................................................................. 26
5.3 Parameter group 6: Extended parameters (level 3) ..................................................... 27
5.4 Parameter group 7: Motor control parameters (level 3) ............................................... 27
6Technical data.......................................................................................................................... 28
6.1 MOVITRAC® LTP‑B ...................................................................................................... 28
6.2 MGF..-DSM drive unit .................................................................................................. 30
7Address list.............................................................................................................................. 31
Index ......................................................................................................................................... 41
21354995/EN – 12/2014

1General information
How to use this documentation
Addendum to the Operating Instructions – MGF..-DSM
4
1General information
1.1 How to use this documentation
This documentation is an integral part of the product. The documentation is intended
for all employees who perform assembly, installation, startup, and service work on the
product.
The documentation must be provided in a legible format. Ensure that persons respon-
sible for the machinery and its operation as well as persons who work on the unit inde-
pendently have read through the documentation carefully and understood it. If you are
unclear about any of the information in this documentation or require further informa-
tion, please contact SEW-EURODRIVE.
1.2 Structure of the warning notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its
environment
INFORMATION Useful information or tip: Simplifies
handling of the drive system.
1.2.2 Structure of section-specific warning instructions
Section-specific warning instructions do not apply to a specific action, but to several
actions pertaining to the one area. The hazard symbols used either indicate a general
hazard or a specific hazard.
Section-specific warning messages are structured as follows:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent hazard.
21354995/EN – 12/2014

1
General information
Rights to claim under limited warranty
Addendum to the Operating Instructions – MGF..-DSM 5
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
DANGER! HOT SURFACES
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.2.3 Structure of embedded warning instructions
Embedded warning notes are included in the instructions directly just before the de-
scription of the dangerous action.
Embedded warning instructions are structured as follows:
• SIGNAL WORD Type and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent hazard.
1.3 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the instructions in the documentation. Read the docu-
mentation before you start working with the product.
21354995/EN – 12/2014

1General information
Exclusion of liability
Addendum to the Operating Instructions – MGF..-DSM
6
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance fea-
tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of these operating instructions.
In such cases, any liability for defects is excluded.
1.5 Applicable documents
This information does not replace the detailed operating instructions!
Also observe the following publications:
• "MGF..-DSM drive unit" operating instructions
• MOVITRAC® LTP B operating instructions
• Documentation of the controller or fieldbus gateway used
• "Application Configurator for CCU" manual
1.6 Product names and trademarks
All product names included in this documentation are trademarks or registered trade-
marks of the respective titleholders.
1.7 Copyright notice
© 2014 – SEW‑EURODRIVE. All rights reserved.
Unauthorized reproduction, modification, distribution or any other use of the whole or
any part of this documentation is strictly prohibited.
21354995/EN – 12/2014

2
System description
Description
Addendum to the Operating Instructions – MGF..-DSM 7
2System description
2.1 Description
This document describes the MGF..-DSM drive unit in connection with the
MOVITRAC® LTP-B frequency inverter on a configurable application controller CCU or
on a fieldbus gateway.
It is the addition to the MOVIGEAR® mechatronic drive system for centralized installa-
tion topologies with frequency inverter in the control cabinet.
The following figure shows the system consisting of the MGF..-DSM drive unit and
MOVITRAC® LTP-B frequency inverter on the application controller / fieldbus gateway:
CCU controller /
fieldbus gateway
PLC
SBus SBus SBus
Line Line Line
Line
Control cabinet level
Field level
MGF..-DSM
drive unit
MGF..-DSM
drive unit
MGF..-DSM
drive unit
2
2
2
2
2
2
2
MOVITRAC®
LTP-B
MOVITRAC®
LTP-B
MOVITRAC®
LTP-B
X30
2
2
2
2
0
1
2
3
2
2
2
4
5
6
MOVITRAC
®LTP-B
L1/L L2/N L3
MOVITRAC
®LTP-B
L1/L L2/N L3
MOVITRAC
®LTP-B
L1/L L2/N L3
12572105355
We recommend the following combinations:
• MOVITRAC® LTP-B 1.5 kW (400 V) + MGF..2-DSM drive unit
• MOVITRAC® LTP-B 2.2 kW (400 V) + MGF..4-DSM drive unit
2.2 Application areas
Target applications for this system include transporting bottles, packaging units and
containers in the food and beverage industry.
A design for wet areas (Option /WA) is optionally available, refer to the "MGF..-DSM
drive unit" operating instructions for further information.
21354995/EN – 12/2014

3Configuration
Input voltage range
Addendum to the Operating Instructions – MGF..-DSM
8
3Configuration
3.1 Input voltage range
We recommend the following MOVITRAC® LTP-B frequency inverters in combination
with the MGF..-DSM drive unit:
3.1.1 400 V, 3-phase
Frequency inverter Assigned drive unit Input voltage range
MOVITRAC® LTP-B
1.5 kW (MC LTP-B
0015-5A3-4-00)
MGF..2-DSM 380 V – 480 V ± 10%
3-phase
50 – 60 Hz ± 5%
MOVITRAC® LTP-B
2.2 kW (MC LTP-B
0022-5A3-4-00)
MGF..4-DSM 380 V – 480 V ± 10%
3-phase
50 – 60 Hz ± 5%
3.1.2 575 V, 3-phase (in preparation)
Frequency inverter Assigned drive unit Input voltage range
MOVITRAC® LTP-B
2.2 kW (MC LTP-B
0022-603-4-10)
MGF..2-DSM 500 V – 600 V ± 10%
3-phase
50 – 60 Hz ± 5%
MOVITRAC® LTP-B
4 kW (MC LTP-B
0040-603-4-10)
MGF..4-DSM 500 V – 600 V ± 10%
3-phase
50 – 60 Hz ± 5%
21354995/EN – 12/2014

3
Configuration
Overload capacity
Addendum to the Operating Instructions – MGF..-DSM 9
3.2 Overload capacity
3.2.1 Inverter overload
The following table shows the default setting for the inverter overload capacity on the
MOVITRAC® LTP-B relative to the nominal inverter current:
MOVITRAC® LTP-B 400 V
Inverter overload capacity
relative to the nominal in-
verter current
Time
150% 60 s (any time when Inom_eff previously ≤ 100%)
175% 2 s (any time when Inom_eff previously ≤ 100%)
3.2.2 System overload
INFORMATION
You have to set the adjustment of the system overload in parameter "P4-07 Upper
torque limit".
The table below shows the adjusted system overload for the combination of
MOVITRAC® LTP‑B and MGF..‑DSM drive unit based on the rated motor current:
MGF..‑DSM drive unit + MOVITRAC® LTP‑B 400 V
System overload based on
nominal motor current
60 seconds 2 seconds
MGF..2-DSM
with
0015-5A3-4-00
200%
(with Imot = 3.7 A)
220%
(with Imot = 4.1 A)
MGF..4-DSM
with
0022-5A3-4-00
190%
(with Imot = 8.4 A)
220%
(with Imot = 9.7 A)
21354995/EN – 12/2014

3Configuration
Torque curves
Addendum to the Operating Instructions – MGF..-DSM
10
3.3 Torque curves
NOTICE
Damage to the MGF..-DSM drive unit
Possible damage to property
• For the drive units marked with *, and in order to protect the gear unit, the system
overload may be set to a maximum of the percentage values specified using the
parameter "P4-07 Max. motor torque limit" on the MOVITRAC® LTP-B.
INFORMATION
In order to ensure the full output torque across the entire speed range, the parameter
"P4-07 Max. motor torque limit" must be adapted to the corresponding value per ratio
for drive units not marked with *.
21354995/EN – 12/2014