Trolex XD One User manual

1
USER MANUAL
D
O
NE

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2
2.1
4
4General description.................................................................................
Features...................................................................................................
Intended use.......................................................................................................
Limits of use........................................................................................................
Product safety..........................................................................................
Danger from process..............................................................................
Safety procedures...................................................................................
Laser safety precautions..................................................................................
Device components................................................................................
Particulate flow path.........................................................................................
Certification and conformity..................................................................
Compliance.........................................................................................................
Product label.......................................................................................................
Technical information.............................................................................
Product specification.........................................................................................
Product dimensions..........................................................................................
Mounting details................................................................................................
Device configuration..............................................................................
Default settings..................................................................................................
First power on.........................................................................................
Device functionality................................................................................
User interface icons and indicators.............................................................
Operational sequences...................................................................................
Power on sequence.........................................................................................
Power o sequence.........................................................................................
Instrument ‘self-test’ routine..........................................................................
User initiated ‘self-test’ routine.....................................................................
Accidental activation of power/function switch.......................................
Power management........................................................................................
Low-power shutdown.....................................................................................
Detailed battery indication............................................................................
Battery calibration............................................................................................
Operating modes.....................................................................................
5
6
7.1
7.2
8
8.1
8.3
11.1
11.2
11.3
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16
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25
27
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2.2 6
3 7
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11.4
11.5
11.6
11.8
11.9
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CONTENTS
5.1
6.1
7
8.2
9
9.1
10
11
11.7
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31
32
11.10
11.11
12
XD One_User manual_P5644.1601_Rev B

12.3
12.4
13.1
13.2
14.1
14.2
15.1
15.2
15.3
15.4
15.5
14.3
14.4
14.5
15.6
15.7
32
33
33
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12.1 Power management...............................................................................................
‘In-cab’ mode...........................................................................................................
‘Data log’ mode.......................................................................................................
‘Live readout’ mode...............................................................................................
Alarm warnings and calculations..............................................................
Alarm calculations...................................................................................................
Alarm acknowledgement......................................................................................
Connectivity..................................................................................................
Charging....................................................................................................................
Trolex BreatheLITE software................................................................................
Configuration...........................................................................................................
Data download.........................................................................................................
Updating firmware...................................................................................................
Maintenance.................................................................................................
Visual checks...........................................................................................................
Device cleaning.......................................................................................................
Cleaning labels........................................................................................................
Particulate entry/exit apertures............................................................................
Compliance audit check........................................................................................
Compliance audit check: Results........................................................................
Preventative maintenance....................................................................................
Atomised particulate suppression and mist spray.........................................
Troubleshooting..........................................................................................
Recoverable errors.................................................................................................
Non-recoverable fatal errors...............................................................................
Device fault codes..................................................................................................
Glossary and definitions.............................................................................
Disposal........................................................................................................
Technical support........................................................................................
Get in touch.............................................................................................................
Feedback.................................................................................................................
Disclaimer.....................................................................................................
Trademark....................................................................................................
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37
37
38
38
39
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15.8
16.1
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16.2
16.3
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47
12.2
13
14
15
16
17
18 48
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19.1
19.2
XD One_User manual_P5644.1601_Rev B

XD ONE USER MANUAL
1. GENERAL DESCRIPTION
The Trolex XD One Personal Dust Monitor is designed to provide data on airborne particulates
so that users can take appropriate actions from particulate-related health hazards.
The XD One allows users to specifically monitor respirable particulate matter (PM) to indicate
and warn of personal exposure in working and operating environments. The device can be
configured to measure and warn users based on selectable particulate matter sizes (PM1.0,
PM2.5, PM4.25 and PM10) and report on all environmental total suspended particulates (TSP).
The XD One uses an innovative light scattering photometer that combines adaptive flowrate
with advanced sensing technology to ensure a high level of measurement accuracy. The
size of each particle is instantaneously measured and classified at up to 10,000 samples per
second to allow detailed real-time reporting even in high dust level environments.
Precise data is collected for all measurable particulates, enabling detailed concentration
profiling and analysis using the Trolex BreatheLITE software. As the XD One records data
on all particulates between 0.35 and 40 μm, users can easily access and view detailed
information about a wide range of particulate sizes.
Measurement information is displayed on-device in the form of custom short-term exposure
limit (STEL) or long-term exposure limit/time-weighted average (TWA) audio visual alarms, or
directly connected to the Trolex BreatheLITE software for live particulate readings.
TX8060 XD One
4
XD One_User manual_P5644.1601_Rev B

5
• Personal, portable, mountable and moveable
• Early warning of personal exposure to airborne particulates
• Early warning alerts for increased particulate levels
• PM1, PM2.4, PM4.25, PM10 and TSP measurement ranges
• 0.35 - 40 µm particle sizing range
• Low-end sensor resolution, measuring down to 0.35 µm with 99% capture
• Custom particle density for increased characterisation
• Operational stability in varying atmospheric and environmental conditions
• Custom Logging Intervals from 10 to 60 seconds
• On-device audio/visual alarms
• Custom alarm setpoints
• Custom STEL and TWA period alarm thresholds
• On-device self-check routine
• Battery operated, rechargeable (16+ hours)
• On-device data logging
• Live data readout via BreatheLITE software
• Data analytics functions via BreatheLITE software
• Data analytics functions via BreatheLITE software
• Range of personal, industrial and cabin mounting options
• Low maintenance
The XD One is a personal monitor designed for use in a range of applications and environments.
The product alerts users to the change in particulate levels relative to predefined thresholds and
limits. Suitable for monitoring in either indoor or outdoor ambient air conditions, the XD One can
cope with both high and low particulate concentration levels.
Designed to be low maintenance and does not use pumps or filters.
2.1 Intended use
2. FEATURES XD One_User manual_P5644.1601_Rev B

6 XD ONE USER MANUAL
To ensure optimum performance and safe operation, the XD One must be operated according
to the limits and instruction detailed in the technical data section of this user manual. Operation
outside of these limits may result in damage to the equipment or failure to achieve the performance
specification.
Trolex will not be liable for any injury or damage caused by incorrect installation, setup, operation,
or maintenance resulting from a failure to follow the procedures and safety instructions provided in
this user manual.
Note: Operating the XD One at extremes of the specified temperature limits may reduce the
operating lifetime of the product.
2.2 Limits of use
XD One_User manual_P5644.1601_Rev B

7
3. PRODUCT SAFETY
Alerts the user to a potentially hazardous procedure or practice
which, if not followed correctly, can result in serious personal injury
or injury of others.
WARNING!
Alerts the user to a procedure or practice which, if not followed
correctly, can result in damage to the system or ancillary equipment.
The use of controls, adjustments, or procedures other than those
specified in this user manual may result in exposure to hazardous
optical radiation.
WARNING! – LASER RADIATION
CAUTION!
XD One_User manual_P5644.1601_Rev B

8 XD ONE USER MANUAL
It is possible that the XD One could be installed or operated in environments that contain process
particulates which can be hazardous to health.
Unless process conditions are known to be entirely safe, suitable precautions such as the use of
breathing apparatus or environmental purging/detoxification should be employed before entry is
made into the installation or maintenance environment.
Note: This product variant is not designed for use with flammable or explosive dust in combustible
concentrations. In the event of potential combustible concentrations becoming present in a non-
hazardous location, this variant of the XD One must be powered down.
It is the responsibility of the installer to risk assess the suitability of the instrument for installation and
use in the intended application.
4. DANGER FROM PROCESS XD One_User manual_P5644.1601_Rev B

9
Always observe the safety precautions detailed in this user manual. Personnel installing, operating
or maintaining the equipment are responsible for their personal safety and correct handling of the
equipment in accordance with all safety instructions in this user manual and those specified in local
guidelines or regulations.
Installation in working environments can be challenging and correct set up is critical to the function
of the instrument; it is important that you carefully read the entire product user manual before using
and installing the XD One for the first time.
Refer to the Certification and Conformity section of this user manual and to the relevant
certificates for any installation parameters and special conditions of safe use. The installation or
use of the XD One must only be carried out by competent personnel. Observe the national safety
regulations issued, for example, by the employers’ liability insurance association, social security
institutions, occupational safety and health authorities or other safety organisations.
The XD One is a personal safety device and it is the operator’s responsibility to respond
accordingly to any warnings, alarms or alerts in accordance with site regulations and instructions.
Follow all warnings and instructions marked on the instrument.
Retain these instructions in a safe and known place for future use.
5. SAFETY PROCEDURES
The XD One is rated via the Class 1 ‘Laser Safety Guideline’ under all conditions of normal use.
Class 1 laser products may contain laser systems of a higher class but there are adequate
engineering control measures to ensure that access to the beam is not permitted during normal
use.
5.1 Laser safety precautions
WARNING – Class 3B laser radiation: do not open the laser
housing when the laser is powered on as it may result in eye
damage from directly viewing the laser beam.
The XD One complies with:
• IEC 60825-1 2014
• 21 CFR-1040.10 and 1040.11
XD One_User manual_P5644.1601_Rev B

10 XD ONE USER MANUAL
Sensor housing
WARNING – There are no user-serviceable parts inside the
XD One sensor housing. Servicing should only be carried out by
Trolex or an approved service technician.
XD One_User manual_P5644.1601_Rev B

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The XD One can be rapidly installed to suit a variety of applications. The particulate sensor is located
inside the main housing that provides isolation and ingress protection between the particle flow path
and control circuits.
The following details highlight the main features of XD One Personal Dust Monitor.
6. DEVICE COMPONENTS
1. Main housing
2. Air inlet
3. Function membrane
4. Sounder outlet
5. LED user interface
6. On/o function switch
7. Air outlet
8. Mounting loop
9. Threaded mounting
10. Aligator clip
11. USB port
1. 2. 3.
5.
7.
6.
4.
8.
9.
10.
11.
XD One_User manual_P5644.1601_Rev B

12 XD ONE USER MANUAL
The XD One allows the free sampling of particulate concentrations an unrestricted, vertical flow
path as highlighted below. It is recommended that routine inspection of the air inlet is carried out to
ensure that it is free from any obstruction.
6.1 Particulate flow path
XD One_User manual_P5644.1601_Rev B

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Electromagnetic Compatibility (EMC) Directive
2014/30/EU
Electromagnetic Compatibility (EMC) Regulations
2016/1091
• EN 61326-1:2013
• EN 61000-6:2:2019
• EN 61000-6-3:2007+A1:2011
Restriction of Hazardous Substances (RoHS)
Directive 2011/65/EU
Restriction of Hazardous Substances (RoHS)
Regulations 2012 S.I. 2012/3032
7.1 Compliance
The XD One complies with the following European Union directives and United Kingdom
Regulations:
7. CERTIFICATION AND CONFORMITY
7.2 Product label
The following information is highlighted on the product label, accessible on the rear of
the XD One as highlighted in section 6.
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14 XD ONE USER MANUAL
8. TECHNICAL INFORMATION
8.1 Product specification
Sensing technology OPC light-scatter photometer
Particulate measurements 35 to 40 µm (PM1.0, PM2.5, PM4.25, PM10 and TSP)
TSP range Up to 40 µm logged in mg/m³
PM measurement capability* 0.35 to 40 µm over 24 bins
PM continuous operating
range**
Up to 1,500 mg/m³
PM density 0.8 to 8.0 g/ml (default: 1.65 g/ml)
Custom particle density profiling
PM measurement units µg/m³ –logged on-device
mg/m³ or µg/m³ –BREATHELITE software
Sampling interval 1 second
Particle count Up to 10,000 (particles/second)
Flow rate Dynamic (1.2 L.min nominal)
Total flow rate 5.5 L/min (typical)
Accuracy ± 5%
*The instrument can define particulate measurement peak trends up to the quantity specified.
**During sustained high dust loading periods, the instrument will report on PM data up to the quantity
specified.
Note: Sustained exposure to PM quantities above 25 mg/m³will be logged; however, this may aect
the operating life of the particulate sensor.
Particulate sensing parameters
XD One_User manual_P5644.1601_Rev B

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Ambient temperature limits -10 to 45 °C
Humidy 0 to 95% RH (non-condensing)
Protection classification Main enclosure, dust and waterproof: IP66
Particulate flow path (cap open): IP22
Particulate flow path (cap closed): IPX6
Housing material Polymer coated stainless steel
Net weight 445 g
Data connections 1 x mini USB (maximum cable length –2 m)
User options Particulate measurements
STEL and TWA alarm setpoints
Latching alarms
User interface/alarms Visual icon illumination (STEL, TWA and battery indications)
Self-test Sensor hardware, circuitry and battery test on activation
Manual self-test during use
Battery capacity 18.72 Wh
Battery run time 16 hours (full health at ambient)
Changing temperature limits 0 to 45 °C
Maximum charge current 1.2 A
Product fixing/mounting Personal mounting clip, klick-fast stud, pole mount or custom
bracket
Certification CE
UKCA
On-device data storage 8 GB up to 10 years (log rate dependent)
Stored device data can be cleared as required
Technical specification
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ONE XD USER MANUAL16
8.2 Product dimensions
8.3 Mounting details
The XD One is supplied with an alligator mounting clip, as standard. A klick-fast stud is available to
allow the XD One to be compatible with a range of wearable, wall and pole fixing kits.
The XD One is supplied with four M3 threaded mounting holes as standard to allow for custom
mounting of the device.
XD One_User manual_P5644.1601_Rev B
88 mm 74 mm
114.5 mm
XD One alligator clip XD One klick-fast stud

17
The XD One is supplied with a stability bracket and strap for additional support of the product when
body-mounting. Fit the bracket using the bottom two threaded M3 mounting holes and the fixing
screws provided.
XD One_User manual_P5644.1601_Rev B
35 mm
93.5 mm
XD One stability bracket

XD ONE USER MANUAL18
The XD One is compatible with the pole mounting kit, which allows mounting onto the XD unit using
the M3 mounting holes ranging from 50 - 150 mm. Fit the bracket using four threaded M3 mounting
holes and the fixing screws provided.
Position the XD One device via personal or body mount fixings, wall and pole adapters or in-cab
vehicle mounting.
XD One_User manual_P5644.1601_Rev B
XD One pole mount bracket

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9. DEVICE CONFIGURATION
9.1 Default settings
Serial number ABCDEFG123 (Trolex custom S/N)
Name Blank
Operating mode Normal
Alarm PM size PM4.25
TWA period (minutes/hours) 8 hours
TWA threshold (µm/m³) 1,000
STEL period (minutes/hours) 15 minutes
STEL threshold (µm/m³) 1,000
Log rate (seconds) 10 seconds
Particle density (g/ml) 1.65
Default device settings can be manually changed as required using the Trolex BreatheLITE
application.
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20 XD ONE USER MANUAL
10. FIRST POWER ON
The XD One is shipped with a lithium-ion battery cell that has been factory charged to no more than
30% of operating capacity for transport safety requirements. Before using the XD One ensure that it
is fully charged using the supplied wall charger and USB cable.
See section 14 for further details on charging and device connectivity.
XD One_User manual_P5644.1601_Rev B