Tronair 06-4035-3600 Installation and operating instructions

Operation & Service Manual
Model: 06-4035-3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
Includes Illustrated Parts List
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: [phone] •800-426-6301
Fax: [phone]
Web Site: www.tronair.com E-mail: [email protected]

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
TABLE OF CONTENTS PAGE
1.0 General Description...............................................................................................................................1
2.0 Specifications ........................................................................................................................................1
3.0 Features................................................................................................................................................1
4.0 Preparation For Use...............................................................................................................................1
5.0 Operation..............................................................................................................................................2
5.1 Hydraulic Service Unit Operation ..................................................................................................2
5.2 Component Testing.......................................................................................................................2
6.0 Parts List...............................................................................................................................................2
APPENDIX IHC-1035 Hydraulic Hand Pump (Phosphate Ester Fluids) Parts List
APPENDIX II DOC-1004 Instrument Certification Notice

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
-1-
1.0 GENERAL DESCRIPTION
The Tronair Hydraulic Service Unit (HSU) is a compact unit designed to provide a source of clean,
pressurized fluid for filling reservoirs, bleeding brakes and other maintenance functions.
2.0 SPECIFICATIONS
Tank Capacity: 8 gallons
Maximum Pressure: 500/4000 psig
Fluid:Phosphate Ester
Filtration: 3 Micron
Weight: 55 lbs
3.0 FEATURES
•15 foot hose
•Pressure gauge
•Shut-off valve for component testing
•4000 PSI hi-low pump provides high flow and high pressure capability
4.0 PREPARATION FOR USE
The HSU is shipped fully assembled and only the following steps are required to make the unit operational:
1. Service Reservoir: Fill reservoir with appropriate clean fluid.
2. Adjust handle height to suit.
Remove Air From HSU System By:
1. Close manual pump release screw. (Located at lower right corner of pump base block.)
2. Open shut-off valve. (Adjacent to pressure gauge.)
3. Move pump handle to top of stroke.
4. Remove pipe plug located near top side of piston cylinder.
5. Lower handle until there is fluid filling (spilling out) the top cavity.
6. Re-install pipe plug.
7. Flow fluid by actuating manual pump.

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
-2-
5.0 OPERATION
5.1 HYDRAULIC SERVICE UNIT OPERATION
Follow the steps below:
1. Securely attach hose to the aircraft.
2. Close pump release screw.
3. Open shut-off valve.
4. Transfer hydraulic fluid by actuating the manual hydraulic pump.
When Service Has Been Completed:
1. Open pump release screw to relieve hydraulic pressure.
2. Disconnect hose from aircraft.
3. Install hose end dust plug.
5.2 COMPONENT TESTING
•A shut-off valve has been provided to assure no back flow of fluid and therefore is to be closed
after the required pressure has built up in the system.
•Pressure is relieved by opening this shut-off valve and the pump release screw.
6.0 PARTS LIST
Reference Pages 3−6for ordering information of Replacement Parts and Kits.

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
-3-
Parts List
Hydraulic Service Unit
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
1........................HC-1084 (See Page 5).........................Assembly, Pressure Filter (Phosphate Ester).....1
2........................Z-1218-02 ............................................Frame ............................................................1
3........................C-189...................................................Tank..............................................................1
4........................U-1001-01............................................Wheel............................................................2
5........................Z-1083-01 ............................................Handle, Unit...................................................1
6........................HC-1042..............................................Gauge, Pressure..............................................1
7........................HC-1101-02 (See Page 6)....................Valve, Shut Off (Phosphate Ester)...................1
Note: Height not drawn to scale.

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
-4-
Parts List
Hydraulic Service Unit
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
9........................HC-1030..............................................Breather.........................................................1
10........................H-1009-01............................................Handle, Pump.................................................1
11........................TF-1041-05*180 ...................................Assembly, Hose..............................................1
12........................V-1100.................................................Label (Fluid Type)..........................................1
13........................TF-1030-01*06.5..................................Hose, Pump Suction........................................1
Not Shown...................HK-1985..............................................Screw,Replacement .......................................1
8K-2466-02 Kit, Pump Replacement; consists of:
........................HC-1035 (See Appendix I)...................Pump, 2 Stage Hydraulic (Phosphate Ester)......1
........................INS-1334 .............................................Instruction, Pump Replacement.......................1
........................TF-1030-01*12.0..................................Hose..............................................................1
jHose hidden behind pump.

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
-5-
Parts List
HC-1084 Pressure Filter (4 inch)Assembly
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
1........................HC-1084..............................................Assembly, Filter (Phosphate Ester)..................1
2K-1415 Kit, Filter Element (Phosphate Ester);
consist of:
........................HC-1417..............................................Element, Filter (Phosphate Ester).....................1
........................HC-2006-136........................................O-ring, Series 2..............................................1
3........................HC-2006-138........................................O-Ring, Bowl (Phosphate Ester)......................1

Model: 06
-
4035
-
3600
Hydraulic Service Unit
12/2002–AA −Rev. 14
-6-
Parts List
HC-1101-02 Shut-Off Valve
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
ITEM PART NUMBER DESCRIPTION QTY
(Complete Component)......HC-1101-02 ...................................Assembly, Valve (Phosphate Ester).................1
1..............................HC-1082........................................Handle, Valve ................................................1
2..............................HC-2006-011..................................O-ring (Phosphate Ester).................................1